Manuale d’uso / di manutenzione del prodotto F355I del fabbricante Lincoln Electric
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PO WER W A VE F355i (CE) OPERA TOR’S MANUAL For use with machines Code 10997, 11252 IM799-A January, 2005 Safety Depends on You Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation .
FOR ENGINE powered equipment. 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors.
ii SAFETY ii ARC RA YS can burn. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc when welding or observing open arc welding. Headshield and filter lens should conform to ANSI Z87. I standards.
FOR ELECTRICALL Y powered equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working on the equipment. 8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’s recommendations.
iv SAFETY iv PRÉCAUTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes: Sûreté Pour Soudage A L’Arc 1.
v SAFETY v L10093 3-1-96H Conf ormance standard: EN 50 199 Electromagnetic Compatibility (EMC) Product Standard for Arc W elding Equipment. It All electrical equipment generates small amounts of electromagnetic emission. Electrical emission may be received b y other equipment, electr ical interference ma y result.
vi SAFETY vi L10093 3-1-96H The size of the surrounding area to be considered will depend on the structure of the building and other activities Methods of Reducing Emissions Consideration should be giv en to shielding the supply cable of per manently installed welding equipment, in metallic conduit or equivalent.
vii vii Thank You for selecting a QUALITY product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product ••• as much pride as we have in bringing this product to you! Read this Operators Manual completely before attempting to use this equipment.
viii viii T ABLE OF CONTENTS Page Installation .......................................................................................................Section A Technical Specifications - POWER WAVE 355 .................................................
A-1 INST ALLA TION POWER WAVE F355i (CE) A-1 TECHNICAL SPECIFICA TIONS - POWER W A VE F355i INPUT AC VOL T AGE & DC OUTPUT Product Ordering Input AC Rated DC Output Output Weight Dimensions Name Information Voltage Amps/Volts/Duty Cycle Range with Cord HxWxD (continuous) POWER K2260-1 380-415 350A / 34V / 60% 14.
A-2 INST ALLA TION POWER WAVE F355i (CE) A-2 SELECT SUIT ABLE LOCA TION The Invertec POWER WAVE F355i will operate in harsh environments. Even so, it is important that sim- ple preventative measures are followed in order to assure long life and reliable operation.
When operating with electrode polarity negative the "Electrode Sense Polarity" DIP switch must be set to the "Negative" position on the Wire Drive Feed Head PC Board. The default setting of the switch is positive electrode polari- ty.
5 . Replace the wrap around and screws. The PC board will “ read ” the switch at power up, and config- ure the work voltage sense lead appropriately. ELECTRODE VOLTAGE SENSING Enabling or disabling electrode voltage sensing is automatically configured through software.
A-5 INST ALLA TION POWER WAVE F355i (CE) A-5 ELECTRIC SHOCK can kill. • Turn the input power OFF at the disconnect switch or fuse box before working on this equipment. ---------------------------------------------------------------------- 1. Set the High/Low switch code on Feed Head PC board as follows: 2.
A-6 INST ALLA TION POWER WAVE F355i (CE) A-6 WELDING WITH MUL TIPLE POWER W A VES Special care must be taken when more than one Power Wave is welding simultaneously on a single part.
GENERAL DESCRIPTION The Power Wave Robotic power source is designed to be a part of a modular, multi-process welding system. Depending on configuration, it can support constant current, constant voltage, constant power, pulse on pulse and pulse welding modes.
LIMIT A TIONS • Only Arc Link compatible Power Feed automatic wire feeders and users interfaces may be used. Other Lincoln wire feeders or non-Lincoln wire feeders can- not be used. • POWER WAVE F355i (CE) Output Limitations The POWER WAVE F355i (CE) will support maxi- mum average output current of 350 Amps @ 60% duty cycle.
In non-synergic modes, the WFS control behaves more like a conventional CV power source where WFS and voltage are independent adjustments. Therefore to maintain the arc characteristics, the oper- ator must adjust the voltage to compensate for any changes made to the WFS.
CONST ANT VOL T AGE WELDING Non Synergic CV: This type of CV mode behaves more like a conventional CV power source. Voltage and WFS are independent adjustments. Therefore to maintain the arc characteristics, the operator must adjust the voltage to compensate for any changes made to the WFS.
B-5 OPERA TION B-5 The Peak Current, Background Current, and Frequency are identical for the high energy and low energy pulses. In addition to cooling the weld down, the major effect of the low energy pulses is that they form a weld ripple.
C-1 ACCESSORIES C-1 OPTIONAL EQUIPMENT F ACTOR Y INST ALLED None Available. FIELD INST ALLED K940-[ ] Work Voltage Sense Lead Kit (Sense Lead Kits,10 Ft.
D-1 MAINTENANCE D-1 POWER WAVE F355i (CE) SAFETY PRECAUTIONS CAP ACITOR DISCHARGE PROCEDURE 1. Obtain a power resistor (25 ohms, 25 watts). 2. Hold resistor body with electrically insulated glove. DO NOT TOUCH TERMINALS. Connect the resis- tor terminals across the two studs in the position shown.
E-1 TROUBLESHOOTING E-1 POWER WAVE F355i (CE) If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
E-2 TROUBLESHOOTING E-2 POWER WAVE F355i (CE) USING THE ST A TUS LED TO TROUBLESHOOT SYSTEM PROBLEMS The Power Wave / Power Feed are best diagnosed as a system. Each component (power source, user inter- face, and feed head) has a status light, and when a problem occurs it is important to note the condition of each.
E-3 TROUBLESHOOTING E-3 POWER WAVE F355i (CE) Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
E-4 TROUBLESHOOTING E-4 POWER WAVE F355i (CE) Observe all Safety Guidelines detailed throughout this manual TROUBLESHOOTING GUIDE Observe Safety Guidelines detailed in the beginning of this manual.
E-5 TROUBLESHOOTING E-5 POWER WAVE F355i (CE) Observe all Safety Guidelines detailed throughout this manual TROUBLESHOOTING GUIDE Observe Safety Guidelines detailed in the beginning of this manual.
E-6 TROUBLESHOOTING E-6 POWER WAVE F355i (CE) Observe all Safety Guidelines detailed throughout this manual TROUBLESHOOTING GUIDE Observe Safety Guidelines detailed in the beginning of this manual.
E-7 TROUBLESHOOTING E-7 POWER WAVE F355i (CE) Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
F-1 DIAGRAMS F-1 POWER WAVE F355i (CE) NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement.
F-2 DIAGRAMS F-2 POWER WAVE F355i (CE) NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement.
F-3 CONNECTION DIAGRAM F-3 POWER WAVE F355i (CE) Connection Diagram Semi-automatic "Simple System" (Electrode Positive, CV / Pulse Configuration shown) SEE SECTION A-4, Power Wave / Power Feed Wire Feeder Interconnections POWER WAVE F355i COMMUNICATION INTERFACE OPTIONAL (K2436-1) NOT ON CODES 10997 OR BELOW.
F-4 DIMENSION PRINT F-4 POWER WAVE F355i (CE) M19982 A 14.64 .40 10.06 17.20 25.15 27.60 3.37 .81 .51.
NOTES POWER WAVE F355i (CE).
W ARNING A VISO DE PRECAUCION A TTENTION W ARNUNG A TEN ÇÃ O Spanish French German Portuguese Japanese Chinese Korean Arabic READ AND UNDERST AND THE MANUF ACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE USED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES.
W ARNING A VISO DE PRECAUCION A TTENTION W ARNUNG A TEN ÇÃ O Spanish French German Portuguese Japanese Chinese Korean Arabic LEIA E COMPREENDA AS INSTRUÇÕES DO F ABRICANTE P ARA ESTE EQUIPAMENTO E AS P AR TES DE USO, E SIGA AS PRÁTICAS DE SEGURANÇA DO EMPREGADOR.
• Sales and Service through Subsidiaries and Distributors Worldwide • Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.
Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il Lincoln Electric F355I è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del Lincoln Electric F355I - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso Lincoln Electric F355I imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul Lincoln Electric F355I ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il Lincoln Electric F355I, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del Lincoln Electric F355I.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il Lincoln Electric F355I. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo Lincoln Electric F355I insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.