Manuale d’uso / di manutenzione del prodotto SR-H Series del fabbricante Toshiba
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STE 58769– INSTRUCTION MANUAL TOSHIBA MACHINE'S FA SCHOOL TEXTBOOK FOR ROBOT TRAINING COURSE INDUSTRIAL ROBOT SR–H SERIES (ROBOT CONTROLLER: SR7000) May, 1998 TOSHIBA MACHINE CO.
STE 58769 – 2 – Preface The training session you are going to attend th is time is the FA school robot course. This textbook describes the robot language and basic operating procedures for the user who will operate the SR–H series industrial r obot (robot controller SR7000) in his plant or factory.
STE 58769 – 3 – Industrial Robot Training Schedule C Course (SR–H Robot): 2.5 Days Time Descriptions Place 1st day 13:30 ~ 13:40 Greetings at starting the course. Classroom 13:40 ~ 15:00 Explaini ng the outline. Classroom 15:00 ~ 15:15 Break 15:15 ~ 16:25 Explaining the programming.
STE 58769 – 4 – Robot SR–654HSP Robot controller SR7000 Teach pendant.
STE 58769 – 5 – Table of Contents Page 1. General De scriptions ...................................................................................... 7 1.1 Basic Robot and Controlle r ..............................................................
STE 58769 – 6 – Page 5. Maintenance and Inspecti on ........................................................................... 85 5.1 Maintenanc e Schedule ......................................................................... 85 5.2 Maintenance/In spection Ite ms.
STE 58769 – 7 – 1. General Descriptions 1.1 Basic Robot and Controller a) Names of the parts of the robot The SR-H series is a group of robots having four degrees of freedom.
STE 58769 – 8 – b) Names of the parts of the controller (1) Controller ON OFF START STOP CYCLE STOP MANU INT EXT FAULT POWER SERVO POWER EMERGENCY BATTERY ALARM J1 J2 PC FDD TP C.
STE 58769 – 9 – 14) Master mode key switch: switch to select a robot mode EXT: External automatic mode INT: Internal automatic mode MANU: Manual mode 15) Power lamp 16) Fault lamp: controller’s fault lamp 17) Buzzer: it sounds continuously when a fault is detected (since built in, it is not visible from outside).
STE 58769 – 10 – 6) Delete key: Key to delete a letter on which the cursor is placed. 7) Bs (backspace) key: Key to delete a letter just before the cursor.
STE 58769 – 11 – c) Composition of robot system Basic composition: Composed of the r obot body, controller, teaching pendant, and the FDD unit ON OFF START STOP CYCLE STOP MANU INT EXT FAULT POWER SERVO POWER EMERGENCY BATTERY ALARM J1 J2 PC FDD TP C.
STE 58769 – 12 – Teach pendant: Detachable from the connector and usable for multiple robots commonly. Inserting a dummy plug (accessory) allows automatic operation without the teaching pendant. Body cable: 3 cables. Standard cable is 5 m long. Optional cables can be 30 m at the maximum.
STE 58769 – 13 – 1.2 Coordinate Sy stem of the Robot Coordinate systems include the world, base, tool and workpiece coordinate systems. In the initial state, the world and wo rkpiece coordinate systems match the base coordinate system, and the tool coordinate system is a coordinate system whose origin is a hand mounting flange.
STE 58769 – 14 – Zt A A 0B ZB XB YB Base coo rd in ate system T ool c oor d in ate system 0t Yt Xt Zw Yw 0w Xw W o r ld c oo rdi na t e system W o r k c oo r dina t e s y s t em Yw 0w Xw Zw Note) A plural num ber of work coordinate system and tool coordinate system can be s et.
STE 58769 – 15 – 1.3 External Input/Output Signals a) External interface Panel is separated (option). Powe r supply TC200/term inal bl ock I/O For serial communi cation External I/O and operation .
STE 58769 – 16 – a) Input output signals 1) External operation input signal (CN5) External operation input signals are thos e to control the start and stop of the robot controller SR7000 from exter nal equipment such as a sequencer.
STE 58769 – 17 – 2) External operation output signal (CN6) External operation output signals are those which output operating conditions of the robot controller SR7000. • When input signals such as "servo off" and "emergency stop" are open, "servo on" is not feasible.
STE 58769 – 18 – 3) External output signals (CN12) External input output signals are t hose which input and output the operating condition of the robot controller SR7000. • User output is open collector output with a capacity of DC 24 V, 100 mA.
STE 58769 – 19 – 4) Auxiliary input and output signals DC 24 V wires, including five for input signals from sensors and 4 for control output signals to electromagnetic valves, are routed to the second arm of the robot, and allow the opening and closing of the hand and the monitoring of on/off of sensors.
STE 58769 – 20 – Pin Signal Co lo r name Co lo r Pin Signal name Signa l name Signal name Co lo r Co lo r Pin Pin Co l o r Co lo r Se nso r 1 2 3 4 5 6 7 GRP1 OP N GRP1 CL S GRP2 OP N GRP2 CL S WO.
STE 58769 – 21 – 1.4 Mode System Operation modes include the following. Master mode: Switching is made by the key switch on the operating panel. Sub mode: Switching is made by s pecifying the teaching pendant or system configuration file.
STE 58769 – 22 – 1.5 File a) File names File: Unit of storage for a program, etc. A maximum of 248 program files used by a user can be stored. However, memory is limited. 3, 000 program steps and 150 points of position data are a rule of thumb fo r measuring the size of a file.
STE 58769 – 23 – 3) System configurat ion file "CONSTRC.SYS." File storing an optional configuration of the robot, equipment connected to the serial port, settings of signals used for se lecting files by external signals. (When necessary, users may change the content.
Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il Toshiba SR-H Series è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del Toshiba SR-H Series - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso Toshiba SR-H Series imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul Toshiba SR-H Series ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il Toshiba SR-H Series, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del Toshiba SR-H Series.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il Toshiba SR-H Series. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo Toshiba SR-H Series insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.
