Manuale d’uso / di manutenzione del prodotto 39600 del fabbricante 3M
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Serial No. For reference, record machine serial number here. "3M-Matic"and "AccuGlide" are Trademarks of 3M, St. Paul, MN 55144-1000 Printed in U.
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Replacement Parts and Service Information T o Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch ® equipment you ordered. It has been set up and tested in the factory with Scotch ® t apes. If technical assist ance or replacement p art s are needed, call or fax the appropriate number listed below .
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Replacement Part s And Service Information T o Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch ® equipment you ordered. It has been set up and tested in the factory with Scotch ® t apes.
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Instruction Manual 700r3, Random Case Sealer, Type 369 00 This instruction manual is divided into two sections as follows: Section I Includes all information related to installation, operation and parts for the case sealer. Section II Includes specific information regarding the AccuGlide™ 2+ STD 3 Inch Taping Heads.
T able of Content s (Continued) Page Maintenance .................................................................................................................... ................ 22 - 24 Cleaning ... ...............................................
1 Intended Use The 3M-Matic TM 700r3 Random Case Sealer with AccuGlide TM 2+ Taping Heads is designed to apply a “C” clip of Scotch ® pressure-sensitive film box sealing tape to the top and bottom center seam of regular slotted containers.
2 Scotch ® , AccuGlide TM , and 3M-Matic TM are Trademarks of 3M, St. Paul, Minnesota 55144-1000 Contents – 700r Random Case Sealer ( 1 ) 700r3 Random Case Sealer, Type 39600 ( 1 ) Upper Tape Drum/.
3 Import ant Safeguards This safety alert symbol identifies important messages in this manual. READ AND UNDERSTAND THEM BEFORE INSTALLING OR OPERATING THIS EQUIPMENT. Explanation of Signal Word Consequences Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury and/or property damage.
4 Import ant Safeguards (Continued) Important – In the event the following safety labels are damaged or destroyed, they must be replaced to ensure operator safety .
5 Important Safeguards (Continued) Figure 1-2 – Replacement Labels/3M Part Numbers.
6 Important Safeguards (Continued) Figure 1-3 – Replacement Labels/3M Part Numbers.
7 Skill 1 - Machine Operator This operator is trained to use the machine with the machine controls, to feed cases into the machine, make adjustments for different case sizes, to change the tape and to start, stop and restart production.
8 (Specifications continued on next page) 1. Power Requirements: Electrical – 115 VAC, 60 Hz, 3.8 A (440 watts) Pneumatic – 5 bar gauge pressure [70 PSIG] 110 litre/min @ 21° C, 1.01 bar [3.75 SCFM] at 15 boxes per minute A pressure regulator is included The machine is equipped with two 1/6 HP gearmotors and comes with an 2.
9 Specifications (Continued) 8. Box Board: Style – regular slotted containers – RSC 125 to 275 P.S.I. bursting test, single wall or double wall B or C flute. 9. Box Weight and Size Capacities: A. Box Weight, up to 38.6 kg [85 lbs.] maximum – contents must support flaps.
10 Specifications (Continued) 10. Machine Dimensions: W L H A* B C** F T Minimum mm 790 1180 1575 460 610*** 120 625 1640 [Inches] [31] [40 .5] [62] [18] [24] [4.
11 Installation and Set-Up Receiving And Handling After the machine has been uncrated, examine the case sealer for damage that might have occurred during transit. If damage is evident, file a damage claim immediately with the transportation company and also notify your 3M Representative.
12 Installation and Set-Up (Continued) Figure 2-1 – 700r3 Frame Set-Up 9. Cut and remove cable ties on both upper and lower taping heads. (Applying/buffing rollers are held retracted for shipment.) Hold taping head BUFFING ROLLER and cut and remove cable tie that holds applying/buffing arms retracted.
13 Installation and Set-Up (Continued) CENTERING GUIDES 1. Remove the two centering guides and four M6 x 20 socket head screws from the package. 2. Using a 5 mm hex key wrench, attach the centering guides to the rails with four M6 x 20 screws (two in each guide) as shown in Figure 2-4.
14 Installation and Set-Up (Continued) 2. Loosen, but do not remove, two M8 x 1.25 socket head screws in one leg (use M6 hex wrench). Adjust the leg length for the desired machine bed height. Retighten the two screws to secure the leg. Adjust all four legs equally.
15 Inst allation and Set-Up (Continued) BOX SIZE CAPACITY OF CASE SEALER At its factory setting, the case sealer handles box sizes up to 620 mm [24.5 inch] maximum height. If larger capacity is needed, the machine can be adjusted to accommodate boxes up to 725 mm [28.
16 Operation Refer to Figure 3-1 and 3-2 below to acquaint yourself with the various components and controls of the case sealer. Also see Figures 3-1 and 3-2 in Section II for taping head components.
17 Operation (Continued) Figure 3-2 – Controls, Valves and Switches Note – The case sealer has a circuit breaker located in the electrical enclosure on the lower left side of the machine frame. If circuit becomes overloaded and circuit breaker trips, unplug the machine electrical cord and determine cause of overload.
18 Operation (Continued) Pressure Regulator regulates main air pressure to the machine to adjust pressure, pull knob up and turn – push down to lock setting. Filter removes dirt and moisture from plant air before it enters the case sealer pneumatic circuits.
19 Operation (Continued) For boxes which are fully packed with products that support the top flaps, the adjustment of this regulator is not critical since the boxes can support the pressure of the upper frame (drive belts) at a wide range of regulator settings.
20 Operation (Continued) Theory of Operation The air supply powers movement of the centering guides and upper drive assembly to automatically adjust the case sealer to the box size being sealed as follows: 1. A box centering switch in the center of the infeed roller conveyor actuates movement of the centering guides.
21 Operation (Continued) 3. Once the box is pushed under the upper taping head, the upper drive assembly raising switch is released causing the upper drive assembly to descend onto the box top, as shown in Figure 3-9, allowing the drive belts to convey the box through the upper and lower taping heads for application of the tape seals.
22 Figure 4-1 – Lubrication Points – Frame Maintenance The case sealer has been designed for long, trouble free service. The machine will perform best when it receives routine maintenance and cleaning.
23 Maintenance (Continued) Box Drive Belt Replacement Note – 3M recommends the replacement of drive belts in pairs, especially if belts are unevenly worn. LOWER DRIVE BELTS Figure 4-2 1. Remove and retain center plates (A) and four screws. 2. Remove and retain side cover (B) and fasteners.
24 Maintenance (Continued) Circuit Breaker The case sealer is equipped with a circuit breaker which trips if the motors are overloaded. Located inside the electrical enclosure on the side of the machine frame just below the machine bed, the circuit breaker has been pre-set at 2.
25 Box Drive Belt Tension The four continuously moving drive belts convey boxes through the tape applying mechanism. The box drive belts are powered by electric gear motors.
26 Adjustment s (Continued) Refer to Figure 5-2 and 5-3 and adjust belt tension as follows: 1. Remove and retain center plates/front cover and four screws. 2. Loosen, but do not remove, M10 lock nut with a 17 mm open end wrench. 3. Reset the tension on the drive belts as needed.
27 Adjustment s (Continued) Taping Head Adjustments – Refer to Section II TAPE WEB ALIGNMENT – Section II TAPE DRUM FRICTION BRAKE – Section II APPLYING MECHANISM SPRING – Section II ONE-WAY T.
28 Changing the Tape Leg Length (From 70 to 50 mm [2-3/4 to 2 inch]) Special Set-Up Procedure Figure 6-1 – Case Sealer Frame Changes The following changes to the case sealer frame and upper/lower taping heads reduces the tape leg length to 50 mm [2 inch] and also allows the taping of boxes 95 mm [3.
29 S pecial Set-Up Procedure (Continued) TAPING HEADS 4. Lift the lower taping head, shown in Figure 6-3 and 6-1C, straight up to remove it from the case sealer bed. 5. Refer to Section II , "Adjustments – Changing Tape Leg Length," for taping head set-up.
30 Special Set-Up Procedure (Continued) Box and Machine Bed Height Range – Refer to Figure 6-4 Moving the outer columns up one set of mounting holes increases the maximum box size handled by the 700r 3 case sealer and decreases the minimum machine bed height.
31 S pecial Set-Up Procedure (Continued) Figure 6-5 – Stop Bumpers Box Height Range – (Refer to Figure 6-5) The operating range of the upper drive assembly can be adjusted to minimize its movement to the range of box heights being sealed. Therefore, the operating speed can be increased.
32 Cause Narrow boxes Worn drive belts Top taping head does not apply enough pressure Taping head applying spring holder missing Taping head applying spring set too high Worn or missing friction rings.
33 Troubleshooting Guide T roubleshooting (Continued) Problem Upper drive assembly does not move up or moves up slowly Upper taping head does not move down at the end of the taping cycle Upper drive a.
34 Electrical Diagram • To reduce the risk associated with mechanical and electrical hazards: − Turn electrical and air supply off and disconnect before performing any adjustments, maintenance or .
35 Pneumatic Diagram Figure 8-1 – Pneumatic Diagram • To reduce the risk associated with mechanical and electrical hazards: − Turn electrical and air supply off and disconnect before performing .
36 Replacement Part s And Service Information Replacement Parts Ordering Information and Service Refer to the first page of this instruction manual "Replacement Parts and Service Information". Tool Kit A tool kit, part number 78-8076-4950-0, is supplied with the machine.
37 Part Number Option/Accessory 78-8069-3983-7 Caster Kit Attachment 78-8069-3924-1 Conveyor Extension Attachment (exit only) 78-8069-3926-6 Low Tape Sensor Kit 70-0064-0355-7 AccuGlide 2+ STD 3 Inch .
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39 Replacement Parts – Illustrations and Parts Lists 700r3 Random Case Sealer, Type 39600 Frame Assemblies To Order Parts: IMPORTANT – Not all the parts listed are normally stocked items. Some parts or assemblies shown are available only on special order.
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41 700r3 Random Case Sealer Frame Assemblies.
42 700r3 Random Case Sealer Figure 15031.
43 Figure 15031 Ref. No. 3M Part No. Description 10440-1 78-8137-1157-5 Tape Roll Bracket Assembly 15031-2 78-8137-1158-3 Tape Drum Bracket Assembly 15031-3 78-8070-1566-0 Bracket – Tape Drum 15031-.
44 700r3 Random Case Sealer Figure 15009.
45 Figure 15009 Ref. No. 3M Part No. Description 15009-1 78-8091-0320-9 Conveyor Bed Assembly 15009-2 78-8091-0321-7 Bed – Conveyor 15009-3 78-8091-0307-6 Support – Drive 15009-4 26-1003-5842-8 Sc.
46 700r3 Random Case Sealer Figure 3439.
47 Figure 3439 Ref. No. 3M Part No. Description 3439-1 78-8076-4663-9 Cylinder – Air /32 x 580 + 20 3439-2 78-8094-6457-7 Cap – 1/8 Inch 3439-3 78-8091-0313-4 Elbow – 3199.
48 700r3 Random Case Sealer Figure 5670.
49 Figure 5670 Ref. No. 3M Part No. Description 5670-1 78-8094-6379-3 Support – Box 5670-2 78-8113-6759-4 Box – W/English Language Label 5670-3 78-8094-6381-9 Screw – Soc Hd, Hex Hd, M4 x 15 567.
50 Figure 15010/1 of 2 700r3 Random Case Sealer.
51 Figure 15010 (Page 1 of 2) Ref. No. 3M Part No. Description 15010-1 78-8137-0587-4 Bottom Drive Assembly – W/O Motor 15010-2 78-8137-0588-2 Frame – Drive 15010-3 78-8137-0568-4 Spacer 15010-4 2.
52 Figure 15010/2 of 2 700r3 Random Case Sealer.
53 Figure 15010 (Page 2 of 2) Ref. No. 3M Part No. Description 15010-40 78-8052-6713-1 Ring – Polyurethane 15010-41 78-8060-8416-2 Nut – Special, M20 x 1 15010-42 78-8070-1525-6 Chain – 3/8 Inch.
54 700r3 Random Case Sealer Figure 5917.
55 Figure 5917 Ref. No. 3M Part No. Description 5917-1 78-8076-4539-1 Column – Outer 5917-2 78-8076-4540-9 Pin – Air Cylinder 5917-3 78-8060-8035-0 E-Ring – 7DIN6799 5917-4 78-8054-8821-6 End .
56 Figure 1501 1/1 of 2 700r3 Random Case Sealer.
57 Figure 1501 1 (Page 1 of 2) Ref. No. 3M Part No. Description 15011-1 78-8137-0589-0 Upper Drive Assembly – W /O Motor 15011-2 78-8137-0590-8 Frame – Drive, Upper 15011-3 78-8070-1520-7 Guide .
58 700r3 Random Case Sealer Figure 1501 1/2 of 2.
59 Figure 1501 1 (Page 2 of 2) Ref. No. 3M Part No. Description 15011-38 78-8070-1529-8 Support – Shaft 15011-39 78-8070-1530-6 Bearing – 6205-2RS 15011-40 78-8057-5739-6 Key – M5 x 5 x 30 mm 15.
60 700r3 Random Case Sealer Figure 5919.
61 Figure 5919 Ref. No. 3M Part No. Description 5919-1 78-8091-0660-8 Housing – Wire 5919-2 78-8076-4702-5 Grommet – /28 5919-3 26-1003-7963-0 Screw – Soc Hd, M8 x 16 5919-4 78-8076-4636-5 Strap.
62 700r3 Random Case Sealer Figure 5920.
63 Figure 5920 Ref. No. 3M Part No. Description 5920-1 78-8100-1156-5 Infeed Conveyor Assembly 5920-2 78-8100-1157-3 Frame – Infeed 5920-3 78-8076-4566-4 Frame 5920-4 78-8076-4518-5 Spacer – Beari.
64 700r3 Random Case Sealer Figure 5921.
65 Figure 5921 Ref. No. 3M Part No. Description 5921-1 78-8100-1163-1 Conveyor Assembly – Infeed 5921-2 78-8129-6224-5 Plate – Reinforcement 5921-3 78-8100-1164-9 Plate 5921-4 78-8076-4625-8 Screw.
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TM AccuGlide ™ is a Trademark of 3M, St. Paul, MN 55144-1000 Litho in U.S.A © 3M 2005 44-0009-2037-9(A) AccuGlide 2+ STD 3 Inch Upper and Lower T aping Heads T ype 10 5 00 Instructions and Parts List Serial No. _____________________________________ For reference, record taping head(s) serial number(s) here.
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Replacement Parts and Service Information T o Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch ® equipment you ordered. It has been set up and tested in the factory with Scotch ® t apes. If technical assist ance or replacement part s are needed, call or fax the appropriate number listed below .
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Replacement Parts and Service Information T o Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch ® equipment you ordered. It has been set up and tested in the factory with Scotch ® t apes.
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Instruction Manual AccuGlide ™ 2+ STD 3 Inch Upper and Lower Taping Heads Type 10 5 00 Table of Contents Page Equipment Warranty and Limited Remedy .......................................................................................... ..... ii Taping Head Contents .
ii AccuGlide ™ , Scotch ™ , and 3M-Matic ™ are Trademarks of 3M, St. Paul, Minnesota 55144-1000 AccuGlide ™ 2+ STD 3 Inch Upper and Lower Taping Heads consist of: Qty.
1 Intended Use The intended use of the AccuGlide ™ 2+ STD 3 Inch Upper and Lower Taping Heads is to apply a "C" clip of Scotch ® pressure-sensitive film box sealing tape to the top and/or bottom center seam of regular slotted containers. These taping heads are incorporated into most standard 3M-Matic ™ case sealers.
2 Import ant Safeguards This safety alert symbol identifies important safety messages in this manual. READ AND UNDERSTAND THEM BEFORE INSTALLING OR OPERATING THIS EQUIPMENT. Explanation of Signal Word Consequences Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury and/or property damage.
3 Import ant Safeguards (Continued) Important – In the event the following safety labels are damaged or destroyed, they must be replaced to ensure operator safety . See "Replacement Parts Illustrations and Parts Lists" for label part numbers.
4 S pecifications 1. Tape: For use with Scotch ® pressure-sensitive film box sealing tapes. 2. Tape Width: 48 mm [2 inches] minimum to 72 mm [3 inches] maximum. 3. Tape Roll Diameter: Up to 405 mm [16 inches] maximum on a 76.2 mm [3 inch] diameter core.
5 S pecifications (Continued) Figure 2-1 – Dimensional Drawing.
6 Inst allation 1. The box conveying system must positively propel the box in a continuous motion, not exceeding 0.40 m/s [80 feet per minute], past the taping head assembly since the box motion actuates the taping mechanism.
7 Operation Figure 3-1 – Taping Head Components/Threading Diagram, Upper Head (Left Side View) Figure 3-2 – Taping Head Components/Threading Diagram – Lower Head (Left Side View).
8 It is recommended that the detailed instructions and sketches in this manual be referred to the first few times the taping head is loaded/threaded until the operator becomes thoroughly familiar with the tape loading operation. Note – Remove tape roll before removing taping head from machine to minimize weight.
9 Operation (Continued) Manually turn tape roll to create slack tape while pulling threading needle through tape applying mechanism until needle is through and tape is in alignment with applying roller. Excess tape can be cut with a scissors at applying roller.
10 Figure 4-1 – Blade Replacement Maintenance • To reduce the risk associated with shear, pinch, and entanglement hazards: − Turn air and electrical supplies off on associated equipment before p.
11 Maintenance (Continued) Applying/Buffing Roller Replacement Replacing roller requires removal of shaft and mounting screws. With no area on the shaft to grip, the shaft often turns when attempting to remove the second screw.
12 Tape Drum Friction Brake – Figure 5-3 The tape drum friction brake on each taping head is pre-set for normal operation to prevent tape roll over travel. Should tension adjustment be required, turn the self-locking nut on the shaft to vary compression of the spring.
13 Adjustment s (Continued) Applying Mechanism Spring To obtain access to the spring, remove the taping head cover (four mounting screws). Replace cover when finished. The applying mechanism spring, shown in Figures 5-4A and 5-4B, controls applying and buffing roller pressure on the box and returns the mechanism to the reset position.
14 Tape Leg Length 1. Remove and retain two hex head screws and remove the brush from normal position “A” on side frame. 2. Remount and secure brush in position “A-A” on side frame forward of normal location using original fasteners. 3. Remove cut-off bracket extensions from position "B".
15 (Continued) Cause The tape is threaded incorrectly The tape tension is too low The knurled roller drags Tape tracks to one side or drags on the support tabs of applying frame The one-way tension ro.
16 Problem Tape is tabbing on the trailing leg on the back of the box The tape end does not stay in application position in front of the applying roller Tape not centered on box seam Cause There is ex.
17 S pare Part s/Service Information Recommended Spare Parts A set of spare parts that will periodically require replacement due to normal wear is supplied with the taping heads. The set includes the following which should be reordered when used to keep the taping heads in production: AccuGlide™ 2+ STD 3 Inch Upper Taping Head Qty.
18 Replacement Part s Illustrations and Parts List s AccuGlide™ 2+ STD 3 Inch Upper Taping Head, Type 10 5 00 AccuGlide™ 2+ STD 3 Inch Lower Taping Head, Type 10 5 00 1. Refer to the Taping Head Assemblies Figure to find all the parts illustrations identified by figure numbers.
19 T a ping Head Assemblies – AccuGlide ™ 2+ STD 3 Inch.
20 Figure 10398 – Upper Head.
21 Figure 10398 – Upper Head Ref. No. 3M Part No. Description 10398-1 78-8133-9456-2 Frame – Tape Mount Upper Assembly 10398-2 78-8133-9458-8 Frame – Front Upper Assembly 10398-3 78-8068-4143-9 .
22 Figure 10394 – Upper and Lower Heads.
23 Figure 10394 – Upper and Lower Heads Ref. No. 3M Part No. Description 10394-1 78-8133-9520-5 Arm – Applying, R/H 10394-2 78-8133-9521-3 Arm – Applying, L/H 10394-3 78-8070-1292-3 Plate – Ba.
24 Figure 10388 – Upper Head.
25 Figure 10388 – Upper Head Ref. No. 3M Part No. Description 10388-1 78-8070-1392-1 Buffing Arm – Sub Assembly 10388-2 78-8070-1391-3 Buffing Arm – Sub Assembly 10388-3 78-8091-0799-4 Shaft –.
26 Figure 10396 – Upper and Lower Heads.
27 Ref. No. 3M Part No. Description 10396-1 78-8070-1388-9 Link – Arm Bushing Assembly 10396-2 78-8070-1389-7 Link – Arm Bushing Assembly 10396-3 78-8076-4740-5 Shaft – Pivot 10396-4 78-8017-908.
28 Figure 10392 – Upper and Lower Heads.
29 Figure 10392 – Upper and Lower Heads Ref. No. 3M Part No. Description 10392-1 78-8070-1283-2 Frame – Cut-Off 10392-2 78-8028-7899-7 Knife – 89 mm/3.
30 Figure 10402 – Upper and Lower Heads 4 14.
31 Figure 10402 – Upper and Lower Heads Ref. No. 3M Part No. Description 10402-1 78-8070-1395-4 Bracket – Bushing Assembly 10402-2 78-8060-8462-6 Shaft – Tape Drum, 3 Inch Head 10402-3 78-8017-9.
32 Figure 10400 – Lower Head.
33 Figure 10400 – Lower Head Ref. No. 3M Part No. Description 10400-1 78-8133-9502-3 Frame – Tape Mount Lower Assembly 10400-2 78-8133-9500-7 Frame – Front Lower Assembly 10400-3 78-8068-4144-7 .
34 Figure 10390 – Lower Head.
35 Figure 10390 – Lower Head Ref. No. 3M Part No. Description 10390-1 78-8070-1391-3 Buffing Arm Sub Assembly 10390-2 78-8070-1392-1 Buffing Arm Sub Assembly 10390-3 78-8091-0799-4 Shaft – 10 x 85.
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Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il 3M 39600 è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del 3M 39600 - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso 3M 39600 imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul 3M 39600 ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il 3M 39600, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del 3M 39600.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il 3M 39600. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo 3M 39600 insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.
