Manuale d’uso / di manutenzione del prodotto MR-J3-T del fabbricante Mitsubishi
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MR-J3-T Ser v o Amplifier Quic k Star t Manu al MR-J3-T Ser v o Amplifier With P oint T ab le P ositioning (P oint-to-P oint P ositioning) Art. No.: xxxxxx 21122007 Version A MI T SU BI S HI ELE C TRI.
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About This Manual If you ha ve any questions about prog ramming or operating the equipment described in this manual please don’t hesitate to contact your dealer or one of our official distributors (see back co ver). Y ou can find up-to-date inf or mation and ans wers to frequently-ask ed questions on our website (www .
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Quick Start Manual MR-J3-T Servo Amplifier with Integrated Point Table Positioning Art. No.: xxxxxx Version Changes / Additions / Corrections A 10/2007 pdp First Edition.
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This Quick Start Manual for the servo amplifiers of the MR-J3-T series with point table positio - ning is designed to enable you to get your system installed and configured for use as quickly as possible. Please note that this guide only covers the basic functions with the instructions neces - sary to use these functions.
Contents ii MITSUBISHI ELECTRIC 1 Introduction 1.1 Preparations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1 2 Installing the Equipment 2.1 Installing the MR-J3-D01 Extension . . . . . . .
1 Introduction The servo amplifiers of the MR-J3-T series are designed specifically for drive positioning appli - cations using point-to-point positioning without interpolation or trajectory control .
Required for positioning contr ol via a CC-Link network: 쎲 Q-Rack with PLC and the CC-Link module QJ61BT11N or A–Rack with PLC and CC-Link module A1SJ61BT11, A1SJ61QBT11 or FX2N-16CCL-M 쎲 CC-Link cable compatib le with version V 1.
2 Installing the Equipment The procedure for the physical installation of the MR-J3-T series hardware is exactly the same as for the MR-J3-A and MR-J3-B models. The dimensions of the MR-J3-T series amplifiers are identical to those of the matching models of the MR-J3-A and MR-J3-B series.
NO TE T o uninstall the extension perform the abov e steps in the rev erse order . T o release the retai- ning clips press the retaining tabs mar ked “Push” inwards and pull the e x tension out to the side. Installing the MR-J3-D01 Extension Installing the Equipment 2-4 MITSUBISHI ELECTRIC Fig.
3 First Functional Test The wiring diagram below (Fig. 3-1) shows the minimum connections that you must make to test an MR-J3-T series amplifier with the MR Configurator setup software. In test mode you can check whether all the components are working properly.
3 . 1 . 1 Connector pin assignments Minimum Connections for the Functional Check First Functional Test 3-6 MITSUBISHI ELECTRIC Fig. 3-2: P ow er and control connector pin assignments f or minimum conf.
3 . 2 Functional T est Settings The following input signals are required to activate the servo amplifier’s motor output: 쎲 EMG -> F orce stop (saf ety signal) 쎲 SON -> Ser v o ON 쎲 LSP -.
– Set the parameter f or the automatic activation of the EMG, SON and LSP/LSN input signals: P arameter PD01 “Input signal automatic ON selection 1” = 1C04 – T ur n the ser vo amplifier off and then tur n it on again to initialise the new parameter set - ting.
3 . 3 Configuring P ositioning P oint T ables The position values, travel speeds and acceleration and deceleration times are stored in tables known as “point tables”. We will now go through the steps required to configure and define a point table.
3 . 4 Functional T est with MR Configurator Using MR Configurator you can perform a basic test of the individual positioning steps and make adjustments for your application. Note that setting parameter PA14 does not have any effect on the rotation direction in jog mode when using MR Configurator.
4 Positioning with Digital Inputs This chapter describes how point table positioning is used in most applications with the MR-J3-T series amplifiers and the MR-J3-D01 I/O extension. NO TE Please ref er to the instruction manual if you need other functions other than those described here f or your application.
Additional Connections Positioning with Digital Inputs 4-1 2 MITSUBISHI ELECTRIC 1 DI0 2 DI1 3 DI2 4 DI3 5 DI4 6 DI5 7 DI6 8 DI7 13 DICOM 14 DICOM 21 SON 22 ACD0 23 ACD1 24 ACD2 25 ACD3 26 RES 32 MD0 35 ST1 36 ST2 37 DOCOM 49 INP Connector CN6 Connector CN10 CN10 pin assignments Fig.
NO TES Y ou can find a br ief descriptions of the signal functions in Appendix A.1. Please refer to the instruction manual f or a complete ref erence. All digital signals described in this manual use source logic.
4 . 2 T urning off A utomatic Input Signal Activation Procedure: 햲 Reset parameter PD01 to a v alue of "0": Turning off Automatic Input Signal Activation Positioning with Digital Inputs 4-1 4 MITSUBISHI ELECTRIC Fig.
4 . 3 Home P osition Return At the factory the MR-J3-T servo amplifiers are configured with the incremental system acti - vated by default (i.e. the absolute position detection system is switched off).
Timing chart: 햲 Y ou m ust turn the power off and on again to activ ate this parameter . Home Position Return Positioning with Digital Inputs 4-1 6 MITSUBISHI ELECTRIC Fig. 4-5: Home position retur n sequence in dogless Z-phase reference mode PC04 “Home pos.
Examples: 햲 The Z-phase of the encoder is defined as the physical home position of the machine. In this e xample we are going to perf or m the home position retur n at 200 r pm in the direction in which the encoder pulses are counted incrementally .
햳 P erform a home position r eturn as in example 1 but with an offset between the physical and encoder home positions, set with parameter PC06. Parameter settings: Home Position Return Positioning with Digital Inputs 4-1 8 MITSUBISHI ELECTRIC Fig. 4-8: Relev ant parameter settings f or example 2.
4 . 3 . 2 Dog mode home position return In this mode, instead of the encoder Z-phase(Fig. 4-6), the DOG signal is used to switch from “home position return speed” PC04 to “creep speed” PC05 .
Timing chart: Home Position Return Positioning with Digital Inputs 4-2 0 MITSUBISHI ELECTRIC Auto/Manual mode (MD0) ON OFF Select point table no . (DI0) Star t command F orward (ST1) ON OFF Star t command Rev erse (ST2) ON OFF Servo motor speed setting Z-phase of encoder ON OFF DOG signal ON OFF Home return complete (ZP) ON OFF Fig.
햲 Y ou m ust turn the power off and on again to activ ate this parameter . Example: In the following example the physical home position is at the position of the Z-phase of the encoder. However, we now want to assign a non-zero value in the physical coordinate system to this position.
Parameter settings: The position value is calculated as follows: X = PA05 폷 PC07 in [mm] In the above example with PA05 = 1 and PC07 = 1000 [10 STM µm] this gives us: X = 1000 폷 10 1 µm Home Position Return Positioning with Digital Inputs 4-2 2 MITSUBISHI ELECTRIC Fig.
4 . 4 Configuration f or P ositioning If you install the MR-J3-D01 I/O expansion you can use point table positioning, which allows you to select positions from a list of up to 256 table entries with a combination of eight digital inputs. Table 4-3 shows how binary input signals are encoded to address the point table entries.
The following example shows some typical configuration settings used for many common posi - tioning applications: Procedure: 햲 Select the incremental system f or positions with P A03 *ABS . 햳 Select absolute v alue command mode f or target positions with PA 0 1 * S T Y .
햵 The point table entries f or the individual pos itioning steps are configured in the columns numbered to in the point tab le list sho wn below . Tips for editing point tabl e entries: 쎲 The value in the A ux. Func. column should nor mally alwa ys be zero .
쎲 Alwa ys deactivate star t command ST1/ST2 bef ore s tar ting a new positioning sequence. Then you can select a ne w table entry with DI0 - DI7 and star t the positioning sequence with ST1/ST2.
햴 How to open/impor t a point tab le data file: Positioning with Digital Inputs Configuration for Positioning MR-J3-T 4-2 7 Fig. 4-17: Opening a point table file to import the data Fig.
4 . 5 Functional T est of Digital Input P ositioning Normally you need a simple controller to set the digital inputs used to select the point table posi - tion entries, for example a PC, a mini PLC or an HMI control terminal.
MR Configurator can monitor all the inputs and outputs of the MR-J3-T, including those on the MR-J3-D01 I/O extension. Procedure: 햲 Connect the PC/notebook to the USB por t (CN5) of the ser v o amplifier using cable MR-J3USBCBL3M. 햳 Star t MR Configurator and make the f ollowing selections: – Select the MR-J3-T series amplifier.
Functional Test of Digital Input Positioning Positioning with Digital Inputs 4-3 0 MITSUBISHI ELECTRIC Fig. 4-22: The “Option unit I/F displa y” ter minal monitoring window.
5 Positioning via a CC-Link Network As an alternative to using digital signals you can also control positioning with MR-J3-T servo amplifiers via a CC-Link network connection. NO TE Before proceeding ensure that the MR-J3-D01I/O e xpansion card is not installed.
Connections for the CC-Link network NO TE Y ou must install a terminating resistor on ter minals DB and DB on the ph ysical first and last stations in the CC-Link network. The required ohmage of the resistor depends on the cable length, please check the v ersion V1.
5 . 2 CC-Link Comm unication Settings 5 . 2 . 1 Settings on the serv o amplifier In the instructions below we are assuming that you have an operating CC-Link network with the following specifications: 쎲 Data rate 156Kbit/s 쎲 The master station is a QJ61BT11N module that is integrated in a System Q con - troller platf or m with a Q02H-CPU .
햴 Set the data rate: NO TE The ser vo amplifier settings required f or point table positioning are descr ibed in chapters 4.2 through 4.4. Please check that these settings hav e been made correctly before proceeding. CC-Link Communication Settings Posit ion ing via a CC-L ink Netwo rk 5-3 4 MITSUBISHI ELECTRIC Fig.
5 . 2 . 2 Configuration f or communication with GX IEC De veloper Generally, positioning control is performed via a CC-Link network in applications where an addi - tional PLC system is used for automation tasks as well as the integrated controller in the ampli - fier.
Notes on the network settings: (a) In the example only one servo amplifier is connected to the CC-Link network. This value must be increased by the number of slave stations installed if applicable. (b) These values specify which bits or data words are to be used to control the servo amplifier.
5 . 3 T esting the Serv o Amplifier via CC-Link Before proceeding it is a good idea use the monitoring function in GX IEX Developer to check that the individual servo functions can be started correctly (e.g. return to home, positioning). After this you can then test the correct operation of the servo system with the PLC program.
A Appendix A.1 Digital Signals Quic k Reference Appendix Digital Signals − Quick Reference MR-J3-T A-3 9 Connector Pins Signal Codes Description DI / DO DI/DO CC-Link CN6-1 EMG – Forced stop - emergency safety signal: The signal is permanently assigned to this pin and must be acti- vated for motor control.
A.2 Standar d P arameters Quic k Reference 햲 T o activate this par ameter you must s witch the amplifier pow er off and on again. Standard Parameters − Quick Reference Appendix A-4 0 MITSUBISHI ELECTRIC No.
A . 3 Alarms and W arning Messages Appendix A l a r m s a n d W a r n i n g M es s ages MR-J3-T A-4 1 Display Alarm Code Error Alarm Reset ACD3 (Bit 3) ACD2 (Bit 2) ACD1 (Bit 1) ACD0 (Bit 0) Power Sup.
햲 Locate and correct the cause of the error and allow the ser vo amplifier, the ser vo motor and the regenerativ e braking unit to cool do wn f or at least 30 minutes bef ore resetting the alar m and restar ting the system f or nor mal operation. 햳 Switch on the RES signal.
Index MR-J3-T A-4 3 Inde x A Alarm messages List . . . . . . . . . . . . . . . . . . . . A - 41 Automatic input signal activation Turning off . . . . . . . . . . . . . . . . . 4 - 14 C CC-Link communications Settings . . . . . . . . . . . . . . . . . .
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MITSUBI SHI ELECTRI C MITSUBISHI ELECTRIC F ACT ORY A UT OMA TION Mitsubishi Electric Europe B.V. /// F A - European Business Group /// Gothaer Straße 8 /// D-40880 Ratingen /// Germany Tel.: +49(0)2102-4860 /// F ax: +49(0)2102-4861120 /// info@mitsubi shi-automation.
Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il Mitsubishi MR-J3-T è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del Mitsubishi MR-J3-T - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso Mitsubishi MR-J3-T imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul Mitsubishi MR-J3-T ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il Mitsubishi MR-J3-T, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del Mitsubishi MR-J3-T.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il Mitsubishi MR-J3-T. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo Mitsubishi MR-J3-T insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.
