Manuale d’uso / di manutenzione del prodotto V-4224 del fabbricante Marathon Computer
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PLA Y IT SAFE! OPERA TION, MAINTENANCE AND INST ALLA TION MANUAL FOR VERTICAL RECYCLER BALER V -4224 Marathon Equipment Co. OMI Manual No. 001 1CE, Rev .
Introduction .................................................................. 1-1 EC Declaration of Conformity ....................................... 1-2 Pre-Operating Instructions ....................................... 1-3 Controls ..............
1 OPERA TION INTRODUCTION THANK YOU FOR PURCHASING A MARA THON VERTICAL BALER. This product is designed to give you reliable service and superior performance for years to co me.
EC DECLARA TION OF CONFORMITY The Supply of Machinery (Safety) Regulations 1992 Pursuant to The Council of The European Communities Directive 89/392/EEC, as amended by 91/36P/EEC The Machine/Installat.
PRE-OPERA TING INSTRUCTIONS 06-0045 460 VOLTS DANGER NEVER ENTER ANY P ART OF THE BALER UNLESS THE DISCONNECT SWITCH HAS BEEN TURNED OFF AND P ADLOCKED. Before starting the baler , be sure no one is inside. Be certain that everyone is clear of all points of op erat io n a nd pi nc h po i nt a reas be for e st art in g.
1 OPERA TION C O N T R O L S 1-4 MANUAL DOWN BUTTON RED WARNING LIGHT KEYED ON/OFF SWITCH MANUAL UP BUTTON BALE MADE LIGHT EMERGENCY STOP BUTTON CONTROL PANEL FEED GATE BALE DOOR POWER UNIT AUTOCYCLE .
1 OPERA TION CONTROL DESCRIPTION 1. 2. 3. 4. 5. 6. 7. 1-5 ON-OFF (Keyed Selector Switch) T urning this switch to the ON position activates the other controls in the control panel. The bal e r can not be o pe ra te d un le ss t he k ey i s in the swi tc h a nd t he s wit ch i s in the ON position .
IN CASE OF EMERGENCY : Push the large red button to ST OP OPERA TING INSTRUCTIONS - MAKING A BALE W A R N I N G : DO NOT O P E R A TE BALER UNTIL O P E R A TING INSTRUCTIONS A R E UNDERST OOD.
OPERA TING INSTRUCTIONS - BALE TIE OFF/BALE EJECT 1-7 When the “BALE MADE” light comes on it is time to tie of f the bale and eject the bale from the baler . See page 1-4 for control panel layout and location. See the following page for a diagram of the following steps.
DIAGRAM - BALE TIE OFF/BALE EJECT FRONT VIEW OF BALER BALE TIE - TIGHTENED HAND TIGHT BALE DURING EJECTION PALLET OR BALE CART RECOMMENDED FOR SUPPORTING BALE SIDE VIEW BALE CHAMBER DOOR OPENED SIDE V.
TIE SLOT CLEANING 1-9 FRONT VIEW BALE FEED GATE TIE SLOTS SLOT CLEANING TOOL HANDLE AT TIMES THE TIE SLOTS MAY BECOME OBSTRUCTED WITH MATERIAL AND PREVENT THE WIRE TIES FROM PROPER INSERTION THROUGH THE SLOTS AND AROUND THE BALE. THE BALER IS SUPPLIED WITH A SLOT CLEANING TOOL FOR RODDING OUT THE TIE SLOTS.
W ARNING DECAL REQUIREMENTS Wh e n y o ur b a le r l e av e s t h e f a ct or y , s e v er a l WAR N I NG D EC AL S a re i n s ta l l ed f o r p ro t e c t i o n . T h e s e l a b el s a r e s u b je ct t o w ea r a nd a b u s e d u e t o th e na t ur e of t he o p e r a t i o n .
DECAL PLACEMENT 1-1 1 1 OPERA TION.
2 MAINTENANCE LOCK-OUT & T AG-OUT INSTRUCTIONS 06-0045 460 VOLTS DANGER ELECTRICAL: The panel box contains high voltage c o m p o n e n t s . O n l y a u t h o r i z e d s e r v i c e p e r s o n n e l should be allowed inside the box.
SUPPORTING OF PLA TEN BALE CHAMBER DOOR, OPEN FEED GA TE OPEN - PLA TEN IN UP POSITION 100mm x100mm WOOD BEAM IN EACH REAR CORNER FRONT VIEW OF BALER W ARNING: BEFORE ENTERING BALE CHAMBER FOR SERVICE, BE SURE THA T THE PLA TEN IS SECUREL Y SUPPOR TED.
Ch e ck e x te r n al h os e s f o r ch a fi n g, ru b bi n g, l ea k ag e , or o t her d e te r io r a ti o n an d damage. T ighten all fittings as necessary . Check hydraulic cylinder , cylinder pin and bolts for signs of wear and fatigue. Chec k f or any obvious unsafe condit ions, such as operator obstructions, in bal er area.
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 1 1. 12. 13. PRESSURE SETTING HYDRAULIC SYSTEM PRESSURE SETTING DANGER: DO NOT CLIMB ON SIDES OF BALER. USE A LADDER OR WORK PLA TFORM WHEN WORKING ON TOP OF THE BALER OR OTHER AREAS OF THE BALER THA T CAN NOT BE REACHED FROM GROUND LEVEL.
PRESSURE SETTING AND INTERLOCK TESTING DANGER: DO NOT CLIMB ON SIDES OF BALER. USE A LADDER OR WORK PLA TFORM WHEN WORKING ON TOP OF THE BALER OR OTHER AREAS OF THE BALER THA T CAN NOT BE REACHED FROM GROUND LEVEL. W A R N I N G : F EED G A TE W IL L EX TE ND A BOV E TH E T O P OF THE BA LER WH EN T H E FEED GA TE IS RAISED.
CYLINDER REMOV AL AND REBUILDING CYLINDER REMOV AL Close the feed gate. Turn on power and lower the platen using the MANUAL DOWN button. Turn off power. Disconnect and Lock-out and Tag-out power per instructions on page 2-1. Open the bale door. When the bale door is opened, the feed gate will raise.
F E E D G A T E LA T C H A D J U S T M E N T FEED GATE LATCH SPRING FEED GATE STRIKER TENSION ADJUSTMENT NUT NOTE: Adjustment is made by tightening or loosening the TENSION ADJUSTMENT NUT with the feed gate in the up position. Spring tension should not exceed 5 lbs to prevent excessive wear on the feed gate latch and striker .
PRINCIPLES OF OPERA TION 2-8 OPERA TING CHARACTERISTICS: With the key switch in the ON position, and the bale door and feed gate closed, pressing the AUT OCYCLE push button will cause the machine to operate one complete cycle.
FULL LOAD AMPERAGE DISCONNECT SIZE (MAX) TIME DELA Y FUSE (MAX) INVERSE TIME CIRCUIT BREAKER (MAX) 30 m 60 m 90 m CHARTS 2-9 2 MAINTENANCE ELECTRICAL REQUIREMENTS 16.
P ANEL BOX 2-10 TERMINAL BLOCK MOT OR ST ARTER W/OVERLOADS 2 AMP FUSE RELA YS AND BASES TERMINAL STRIP GROUND GROUND TIMER OVERLOAD ADJUSTMENT 2 MAINTENANCE.
POWER UNIT 2-1 1 BREATHER CAP DIRECTIONAL CONTROL VALVE SUBPLATE RELIEF VALVE (RV1) SIGHT GAUGE COUNTERBALANCE VALVE SUCTION FILTER (LOCATED IN RESERVOIR) CLEAN OUT COVER PUMP PUMP/MOTOR ADAPTER HUB COUPLING MOTOR NOTE: See RECOMMENDED OIL on page 2-14.
ELECTRICAL SCHEMA TIC 2-12 E-6415 2 MAINTENANCE.
HYDRAULIC SCHEMA TIC 2-13 2 MAINTENANCE E-0489 5 HP / 3.7 KW 6 GPM / 22.7LPM.
P ARTS LIST 2-14 WARRANTY AND SERVICE ON MOTORS If the baler motor fails under warranty, have it checked by a qualified electrician or service person. If there is no problem with fuses or wiring, the motor should be taken to the nearest authorized motor warranty shop.
T h e s e i n s t r u c t i o n s a r e n o t i n t e n d e d a s a s u b s t i t u t e f o r t r a i n i n g a n d experience in proper use, safety procedures, maintenance, or installation of this equipment.
ANCHORING TO CONCRETE P AD 3-2 The concrete pad should be level, and a minimum of 3000 PSI concrete, steel reinforced, 150mm thick. Anchor baler to floor using anchor brackets on s ide s of b ale r b ase. T w o 18mm d iame ter an chor bol ts re quired , R ed Head type recommended.
06-0045 460 VOLTS DANGER T h e p a n e l b o x c o n t a i n s h i g h v o l t a g e c om p o n e nt s . O nl y a u t ho r i ze d s e rv i c e p e r s o n n e l s h o u l d b e a l l o w e d i n s i d e . See Lock-Out & T ag-Out instructions in the Maintenance section.
W ARNING: BEFORE ST AR T -UP , REPLACE THE 3/4” PLUG ON THE T OP OF THE P O W E R U N I T R E S E R V O I R W I T H T H E F I L L E R B R E ATH E R C A P . T H I S C A P I S SHIPPED INSIDE OF THE P ANEL BOX. D A N G E R : D O N OT CL I MB O N S ID ES O F B A LE R.
Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il Marathon Computer V-4224 è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del Marathon Computer V-4224 - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso Marathon Computer V-4224 imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul Marathon Computer V-4224 ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il Marathon Computer V-4224, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del Marathon Computer V-4224.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il Marathon Computer V-4224. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo Marathon Computer V-4224 insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.
