Manuale d’uso / di manutenzione del prodotto 8H del fabbricante Burnham
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1 81416021R3-6/10 D N A G N I T A R E P O , N O I T A L L A T S N I R O F S N O I T C U R T S N I E C I V R E S S E I R E S 8 H R E L I O B D E R I F - S A G , r e l i o b n o n o i t a m r o f n i g n i k e e s n e h W . r o t c a r t n o c g n i t a e h r u o y l l a c , r e l i o b o t s r i a p e r r o e c i v r e s r o F .
2 IMPOR T ANT INFORMA TION - READ CAREFULL Y NOTE: The equipment must be installed in accordance with those installation regulations enforced in the area where the installation is to be made. These regulations shall be carefully followed in all cases.
3 W ARNING This boiler requires regular maintenance and service to operate safely . Follow the instructions contained in this manual. Improper install ation, adjustment, alteration, service or maintenance can cause property damage, personal injury or loss of life.
4 T able of Contents I. Pre-Installation .............................................................6 II. Boiler Assembly ........................................................... 8 III. Gas Control System Assembly ................................
5 Figure 1: Dimensional Data Boiler Model Dimensions (Inches) Recommended Chimney Size (Round) W ater Content (Gallons) Approx. Shipping Weight (LB.) A B C D E USA Canada USA Canada 805H 20 10 7 24-13/16 24-13/16 16-1/8 16-1/8 7” dia. x 15 ft. 1 1.9 705 806H 23-3/4 1 1-7/8 8 27-13/16 25-3/4 18 16 8” dia.
6 I. Pre-Installation W ARNING Carefully read all instructions before installing boiler . Failure to follow all instructions in proper order can cause personal injury or death. A . Inspect shipment carefully for any signs of damage. All equipment is carefully manufactured, inspected and packed.
7 b. If result is less than 50 ft 3 per 1,000 Btuh, space is considered a conned space . 4. Determine building type. A building of unusually tight construction has the following characteristics: a.
8 II. Boiler Assembly A. Remove Crate 1. Remove all fasteners at crate skid. 2. Lift outside container and remove with all other inside protective spacers and bracing. B. Remove boiler fr om skid. See Figure 2. Exercise care to avoid dropping boiler .
9 6. Lift boiler with pry bar . Remove wood blocks. Lower boiler . C. For Packaged Boiler only , proceed to Paragraph E. D. T est Section Assembly for leaks before connecting to system and installing controls, trim and jacket. Refer to Figure 3 and T able 3.
10 F . Move boiler to permanent location by sliding or walking. Do not drop. For Packaged Boiler , proceed to Paragraph L. G. Conrm that one (1) Flue Bafe is properly positioned in each Boiler Flueway . T abs at the top of each Flue Bafe should be resting on top row of Flue Pins on each adjoining section.
1 1 Figure 6: Flame Roll-out Switch Installation Figure 7: Burner/Burner Access Panel Installation.
12 M. Attach Flame Roll-out Switch to Burner Access Panel. See Figure 6. Flame Roll-out Switch and hardware are located in Combination Boiler Parts and Control Carton. Flame Roll-out Switch is a single use device - do not test with heat - switch cannot be reset.
13 Figure 8: Jacket Assembly.
14 Figure 9: EP/OP Control Installation.
15 III. Gas Control System Assembly (Knockdown Boilers) A. 24V Standing Pilot Control System Install Gas Control System. All components are located in Combination Boiler Parts and Control Carton. 1. Install Gas Control Assembly on Manifold. See Figure 10.
16 F . EP-CSD-1 Control System Install Gas Control System . All components are located in Combination Boiler Parts and Control Carton. 1. Install Gas Control Assembly on Manifold. See Figure 17. 2. Install pilot burner piping and controls. See Figure 17.
17 Figure 10: Schematic Gas Piping, 24V Standing Pilot, 806H & 807H.
18 Figure 1 1: Main Gas Piping, Intermittent Ignition (EI).
19 Figure 12: Schematic Pilot Piping (Honeywell EI), USA.
20 Figure 13: Schematic Pilot Piping (Honeywell EI) Canada: Natural Gas, 805H - 810H; LP Gas, 806H - 807H.
21 Figure 14: Schematic Gas Piping, OP Control System, 806H - 810H.
22 Figure 15: Schematic Gas Piping, OP-CSD-1 Control System, 808H - 810H.
23 Figure 16: Schematic Gas Piping, EP Control System (Natural Gas Only), 806H - 810H.
24 Figure 17: Schematic Gas Piping, EP-CSD-1 Control System, 808H - 810H.
25 IV . W ater T rim and Piping A . Design and install boiler and system piping to prevent oxygen contamination of boiler water and frequent water additions. 1. There are many possible causes of oxygen contamination such as: a. Addition of excessive make-up water as a result of system leaks.
26 D. Install Drain V alve in rear of Left End Section, T apping “G”. See Figure 19. Components are located in W ater T rim Carton. E. Install T emperature-Pr essure Gauge. Components are located in W ater T rim Carton. 1. Standard T emperature - Pressure Gauge Piping.
27 2. If boiler is connected to heating coils located in air handling units where they may be exposed to refrigerated air , boiler piping must be equipped with ow control valves to prevent gravity circulation of boiler water during cooling system operation.
28 a. A boiler by-pass is recommended for any installation for improved system temperature balance, while serving to protect the boiler from sustained condensing operation. The by-pass also provides some measure of low return water temperature protection by reducing ow through the boiler .
29 V . Gas Piping W ARNING Failure to properly pipe gas supply to boiler may result in improper operation and damage to the boiler or structure. Always assure gas piping is absolutely leak free and of the proper size and type for the connected load. An additional gas pressure regulator may be needed.
30 Length (Feet) 0.3 Inch w .c. Pressure Drop 0.5 Inch w .c. Pressure Drop ½ ¾ 1 1¼ ½ ¾ 1 1¼ 10 132 278 520 1,050 175 360 680 1,400 20 92 190 350 730 120 250 465 950 30 73 152 285 590 97 200 375.
31 A. Install vent system in accordance with local building codes; or local authority having jurisdiction; or National Fuel Gas Code , ANSI Z223.1/NFP A 54, Part 7, V enting of Equipment and/or CAN/CSA B149.1, V enting Systems and Air Supply for Appliances.
32 E. Boiler Equipped W ith V ent Damper . See Figure 26. 1. Open V ent Damper Carton and remove Installation Instructions. Read Installation Instructions thoroughly before proceeding. CAUTION Do not use one vent damper to control two or more heating appliances.
33 Figure 27: T ypical V ent System 9. Design vent system for sea level input. 10. Provide adequate ventilation of Boiler Room. See Section I: Pre-Installation.
34 VII. Electrical W ARNING Failure to properly wire electrical connections to the boiler may result in serious physical harm. Electrical power may be from more than one source. Make sure all power is off before attempting any electrical work. Each boiler must be protected with a properly sized fused disconnect.
35 E. Alliance SL™ W ater Heater (if used). May be used with Intermittent Circulation only . Refer to Alliance SL™ Installation, Operating and Service Instructions for wiring, piping and additional information. F . V ent Damper Sequence of Operation.
36 1. Standing Pilot (24) Sequence of Operation a. Normal Operation i. Thermostat or operating control calls for heat. V ent Damper (if used) opens. ii. Gas valves are energized allowing main gas ow and ignition of main burners. iii. Call or heat ends.
37 Figure 29: Wiring Diagram, Standing Pilot (24V), USA and Canada, Continuous Circulation.
38 Figure 30: Wiring Diagram, Standing Pilot (24V), USA and Canada, Intermittent Circulation.
39 2. Electronically Supervised Standing Pilot (OP) Sequence of Operation a. Normal Operation i. Thermostat or operating control calls for heat. ii. T erminal #6 of RM7890C Burner Control is energized, initiating a microcomputer monitored circuit test.
40 Figure 31: Wiring Diagram, OP/OP-CSD-1 Ignition System, Continuous Circulation.
41 Figure 32: Wiring Diagram, OP/OP-CSD-1 Ignition System, Intermittent Circulation.
42 4. Honeywell EI Sequence of Operation a. Normal Operation i. Thermostat or operating control calls for heat. V ent Damper (if used) opens. ii. Ignition Module T erminals PV , MV/PV and the Ignition T erminal are energized. T erminals PV and MV/PV power the Pilot V alve in the Gas V alve supplying gas to the Pilot.
43 Figure 33: Wiring Diagram, Honeywell EI, USA, Continuous Circulation.
44 Figure 34: Wiring Diagram, Honeywell EI, USA, Intermittent Circulation.
45 Figure 35: Wiring Diagram, Honeywell EI, Canada, Continuous Circulation.
46 Figure 36: Wiring Diagram, Honeywell EI, Canada, Intermittent Circulation.
47 6. Electronically Supervised Intermittent Ignition (EP/EP-CSD-1) Sequence of Operation a. Normal Operation i. Thermostat or operating control calls for heat. ii. T erminal #6 of RM7890A Burner Control is energized, initiating a microcomputer monitored circuit test.
48 Figure 37: Wiring Diagram, EP/EP-CSD-1 Ignition System, USA, Continuous Circulation.
49 Figure 38: Wiring Diagram, EP/EP-CSD-1 Ignition System, USA, Intermittent Circulation.
50 Figure 39: McDonnell & Miller 750P-MT (120V) L.W .C.O. Wiring for Boilers with 24V Limit Circuits Figure 40: McDonnell & Miller 750P-MT (120V) L.
51 Figure 41: Hydrolevel OEM - 170/550/650/750 (120V) L.W .C.O. Wiring for Boilers with 24V Limit Circuits Figure 42: Hydrolevel OEM - 170/550/650/750 (120V) L.
52 W ARNING Completely read, understand and follow all instructions in this manual before attempting start-up. A. Safe operation and other performance criteria were met with the gas manifold and contr.
53 Figure 43: Lighting Instructions (24V Standing Pilot).
54 Figure 44: Operating Instructions (EI).
55 Figure 45: Lighting Instructions (OP).
56 Figure 46: Operating Instructions (EP).
57 BOILER OPERA TING INSTRUCTIONS TO SHUT DOWN: 1. Close manual main shut-of f valve(s) and pilot valve(s). 2. T urn off main electric switch. TO ST ART UP: 1. Make sure that both the main manual and the pilot valve(s) have been off for at least ve minutes.
58 I. Check pilot burner ame and main burner ames through observation port. 1. Check pilot ame. Refer to T able 1 1 for appropriate pilot detail. 2. Adjust thermostat to highest setting. 3. Check main burner ames. See Figure 52. Flame should have clearly dened inner cones with no yellow tipping.
59 CAUTION A void operating this boiler in an environment where saw dust, loose insulation bers, dry wall dust, etc. are present. If boiler is operated under these conditions, the burner interior and ports must be cleaned and inspected daily to insure proper operation.
60 b. Increase input rate if less than 98% of rating plate input. Increase manifold gas pressure no more than 0.3 inch w .c. If measured input rate is still less than 98% of rated input: i. Remove Main Burners per procedure in Section IX: Service. ii.
61 IX. Service W ARNING Service on this boiler should be undertaken only by trained and skilled personnel from a qualied service agency . Inspections should be performed at intervals specied in this manual. Maintain manual in a legible condition.
62 Important Produc t Safety Informati on Refractory Ceram ic Fiber Product Warning : The Repair Parts list designates parts that contain refractory ceramic fibers (RCF).
63 F . Clean Combustion Chamber by vacuuming. Exercise care to avoid damaging Base Insulation. G. Install Burners by reversing procedures used to remove burners. V erify Main Burners are properly located on support bracket in Base Rear Panel, seated on Main Burner Orices, and secured with hitch pin clips.
64 Y ellow LED Flash Code a Indicates Recommended Service Action Heartbeat Normal Flame Signal N/A 2 Weak Flame Signal - System will operate reliably but ame signal is less than desired. Note: This indication may ash temporarily during or shortly after lightoff on some applications.
65 Green LED Flash Code (X + Y) a Indicates Next System Action Recommended Service Action OFF No “Call for Heat” N/A None Flash Fast Startup - Flame sense calibration N/A None Heartbeat Normal ope.
66 Honeywell EI T rouble Shooting Guide.
67 All Series 8H Repair Parts may be obtained through your local Burnham Wholesale distributor . Should you require assistance in locating a Burnham Distributor in your area, or have questions regarding the availability of Burnham products or repair parts, please contact Burnham Customer Service at: (717) 481-8400 or Fax (717) 481-8408.
68 Item No. Description Part No. Quantity 805H 806H 807H 808H 809H 810H 1. Heat Exchanger Assembly 1 Complete (Less Flue Bafes) 6171605 1 --- --- --- --- --- 6171606 --- 1 --- --- --- --- 6171607 -.
69 Item No. Description Part No. Quantity 805H 806H 807H 808H 809H 810H 2. Canopy 2A Canopy 61 1 1605 1 --- --- --- --- --- 61 1 1606 --- 1 --- --- --- --- 61 1 1607 --- --- 1 --- --- --- 61 1 1608 --.
70 Item No. Description Part No. Quantity 805H 806H 807H 808H 809H 810H 3. Base Assembly 3A Base End Panel 7181601 2 2 2 2 2 2 3B Base Channel Assembly 61816052 2 --- --- --- --- --- 61816062 --- 2 --.
71 Item No. Description Part No. Quantity 805H 806H 807H 808H 809H 810H 4. Manifold and Main Burners 4A Main Burner 8231602 8 10 12 15 17 19 4B Main Burner with Pilot Bracket, Standing Pilot (24V) 823.
72 Item No. Description Part No. Size Quantity 5-1 Gas T rain -- Standing Pilot (24V , OP) 24V : USA & Canada, 6 & 7 Section, Natural & LP Gas OP: USA & Canada, 6 - 10 Section, Natural.
73 Item No. Description Part No. Quantity 5-2 Gas T rain -- Standing Pilot (OP-CSD-1) OP-CSD-1: USA Only , 8-10 Section, LP Gas Only A Gas V alve, Robertshaw 7000GVERHC-S7C, LP Gas, 1” NPT 81660271 .
74 Item No. Description Part No. Size Quantity 5-3 Gas T rain -- Intermittent Ignition (EI) USA: 5 - 10 Section, Natural and LP Gas Canada: 5 - 10 Section, Natural Gas 5 - 7 Section, LP Gas A Gas V al.
75 Item No. Description Part No. Size Quantity 5-4 Gas T rain -- Intermittent Ignition (EP) USA & Canada: 6 - 10 Section, Natural Gas Only A Gas V alve, Robertshaw 7000GVERHC-S7C, Natural Gas, 1.
76 Item No. Description Part No. Quantity 5-5 Gas T rain -- Intermittent Ignition (EP-CSD-1) USA Only: 8 - 10 Section, Natural Gas Only A Gas V alve, Robertshaw 7000GVERHC-S7C, Natural Gas, 1” NPT 8.
77 Item No. Description Part No. Size Quantity 5-6 Pilot Assembly and Piping -- Standing Pilot (24V) USA & Canada: 6 & 7 Section, Natural and LP Gas A Pilot Burner , Honeywell Q314A3687, Natural Gas 8236033 All 1 Pilot Burner , Honeywell Q314A3828, LP Gas 8236034 B Thermocouple, Honeywell Q309A1996 w/36” Lg.
78 Item No. Description Part No. Size Quantity 5-7 Pilot Assembly and Piping -- Intermittent Ignition (Honeywell EI) USA 5 - 10 Section, Natural and LP Gas A Pilot Burner , Honeywell Q348A1002, Natural Gas 8236072U 805H-810H 1 Pilot Burner , Honeywell Q348A1010, LP Gas 8236081 B Igniter/Sensor Cable, 36” Lg.
79 Item No. Description Part No. Size Quantity 5-8 Pilot Assembly and Piping -- Intermittent Ignition (Honeywell EI) Canada 5 - 10 Section, Natural Gas 5 - 7 Section, LP Gas A Pilot Burner , Honeywell Q348A1002, Natural Gas 8236072U 805H-810H 1 Pilot Burner , Honeywell Q348A1010, LP Gas 8236081 805H-807H B Igniter/Sensor Cable, 36” Lg.
80 Item No. Description Part No. Size Quantity 5-9 Pilot Assembly and Piping -- Standing Pilot (OP) USA & Canada: 6 - 10 Section, Natural and LP Gas A Pilot Burner , Honeywell Q179D1008, Natural Gas 8236025 806H-810H 1 Pilot Burner , Honeywell Q179D1008 w/388146KD Orice, LP Gas 6236039 B Thermocouple, Honeywell Q309A1996 w/36” Lg.
81 Item No. Description Part No. Size Quantity 5-10 Pilot Assembly and Piping -- Standing Pilot (OP-CSD-1) USA Only: 8 - 10 Section, LP Gas Only A Pilot Burner , Honeywell Q179D1008 w/388146KD Orice, LP Gas 6236039 808H-810H 1 B Thermocouple, Honeywell Q309A1996 w/36” Lg.
82 Item No. Description Part No. Size Quantity 5-1 1 Pilot Assembly and Piping -- Intermittent Ignition (EP) USA & Canada: 6 - 10 Section, Natural Gas Only A Pilot Burner , Honeywell Q179C1009, Natural Gas 8236017 806H-810H 1 B Flame Rod Lead, Honeywell R1298020, 4 Ft.
83 Item No. Description Part No. Size Quantity 5-12 Pilot Assembly and Piping -- Intermittent Ignition (EP-CSD-1) USA Only: 10 Section, Natural Gas Only A Pilot Burner , Honeywell Q179C1009, Natural Gas 8236017 808H-810H 1 B Flame Rod Lead, Honeywell R1298020, 4 Ft.
84.
85 Item No. Description Part No. Quantity 805H 806H 807H 808H 809H 810H 6. Jacket 6 Complete 604161 1 1 1 --- --- --- --- --- 60416121 --- 1 --- --- --- --- 60416131 ---- --- 1 --- --- --- 60416141 --.
86 Item No. Description Part No. Quantity 805H 806H 807H 808H 809H 810H 6. Jacket (Continued) 6G Jacket Front Removable Panel 7041605 1 --- --- --- --- --- 7041606 --- 1 --- --- --- --- 7041607 --- --.
87 Item No. Description Part No. Quantity 805H 806H 807H 808H 809H 810H 7. T rim and Miscellaneous Controls A Limit, 140-220°F , Honeywell L4080D1218 (EI & Standing Pilot); L4080B1212 (EP * OP) 80160251 80160474 1 1 1 1 1 1 Immersion Well, ¾” NPT x 1½” Insul.
88 Item No. Description Part No. Quantity 805H 806H 807H 808H 809H 810H 8. Draft Hood and Automatic V ent Damper 8A Draft Hood 81 1 1605 1 --- --- --- --- --- 81 1 1604 --- 1* --- --- --- --- 81 1 160.
89 SER VICE RECORD DA TE SERVICE PERFORMED.
90 SER VICE RECORD DA TE SERVICE PERFORMED.
91 SER VICE RECORD DA TE SERVICE PERFORMED.
92.
Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il Burnham 8H è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del Burnham 8H - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso Burnham 8H imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul Burnham 8H ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il Burnham 8H, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del Burnham 8H.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il Burnham 8H. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo Burnham 8H insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.
