Manuale d’uso / di manutenzione del prodotto YXR45FAV del fabbricante Yamaha
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2P5-F8199-10 LIT-11626-19-43 READ THIS MANUAL CAREFULLY! It contains important safety information. YXR45FAV OWNER’S MANUAL.
EBU00776.
EVU00010 1- INTRODUCTION Congratulations on your purchase of the Yamaha YXR45FAV. It represents the result of many years of Yamaha experience in the production of fine sporting, touring, and pace-setting racing vehicles.
EVU00021 1- IMPORTANT MANUAL INFORMATION FAILURE TO FOLLOW THE WARNINGS CONTAINE D IN THIS MANUAL CAN RESULT IN SERIOUS INJURY OR DEATH. Particularly important information is distinguished in this manual by the following notations: *Product and specifications are subject to change without notice.
AFFIX DEALER LABEL HERE EVU00030 2 - IMPORTANT NOTICE ● This vehicle is designed and manufactured for off-road use only. It is illegal to operate this vehicle on any public street, road, or highway. Such use is prohibited by law. ● Check the laws and regulations in force before choosing where to operate this vehicle.
EVU00050 CONTENTS LOCATION OF THE WAR NING AND SPECIFICATION LABELS ....... 1-1 SAFETY INFORMATION.................. 2-1 DESCRIPTION AND VEH ICLE IDENTIFICATION ............................. 3-1 Identification number records .......... 3-3 Key identification number .
Tires ................................................ 5-8 How to measure tire pressure ....... 5-10 Tire wear limit ................................ 5-11 OPERATION..................................... 6-1 Starting a cold engine ..................... 6-1 Starting a warm engine .
Cleaning the spark arrester .. ......... 8 -29 Carburetor adjustment................... 8-30 Idle speed adjustment ................... 8-31 Valve clearance ............................. 8-31 Front brake pad check .................. 8-32 Rear brake pad check .
1-1 EVU00060 1 - LOCATION OF THE WARNING AND SPECIFICATION LABELS EE.book Page 1 Friday, July 22 , 2005 4:26 PM.
1-2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer.
1-3 34 W ARNING Y AMAHA 5UG-K7764-00 K eep hands, body , other persons aw ay when closing bed. Do not operate the v ehicle with bed up . Y AMAHA 5UG-F4897-00 W ARNING Se vere INJUR Y or DEA TH can result if you ignore the f ollo wing: Maximum Load in Cargo Bed:181kg.
1-4 56 Y AMAHA 5UG-F151J-00 MAX 7.3 INCH (185MM) Y AMAHA 5UG-F151K-02 Improperly loading a trailer and f ailure to use extr a care when pulling trailer can cause an accident or injur y . Nev er load more than 50kg (110 lbs) tongue weight on the towing brac ket.
1-5 7 8 5UG-F1558-00 T urning the off road vehicle in 4WD-LOCK ( “ DIFF .LOCK ” ) takes more effort. Operate at a slow speed and allo w extr a time and distance for maneuv ers to av oid loss of control.
2-1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 SAFETY INFORMATION EVU00070 This off-highway utility vehicle handles differently from other vehicles including cars and ATVs. SEVERE INJURY OR DEATH can result if you do not follow these instructions: ● Read this manual and all labels carefully and follow the operating procedures described.
2-2 ● Always inspect your vehicle each time you use it to be sure it is in safe operating condition. Al- ways follow the inspection and maintenance procedures and schedules described in this man- ual. ● Always keep both hands, arms, feet, and legs inside the vehicle at all times during operation.
2-3 ● Never operate on hills that are slippery or ones where you will not be able to see far enough ahead of you. Never go over the top of a hill at speed if you cann ot see what is on the other side. ● Always follow proper procedures for going uphill.
2-4 WA R N I N G POTENTIAL HAZARD Improper handling of gasoline. WHAT CAN HAPPEN Gasoline can catch fire and you could be burned. HOW TO AVOID THE HAZARD Always turn off the engine when refuel- ing. Do not refuel right after the engine has been running and is still very hot.
2-5 WA R N I N G POTENTIAL HAZARD Starting or running the engine in a closed area. WHAT CAN HAPPEN Exhaust fumes are poisonous and may cause loss of consciousness and death within a short time. HOW TO AVOID THE HAZARD Always operate your vehicle in an area with adequate ventilation.
3-1 EVU00080 1 - DESCRIPTION AND VEHICLE IDENTIFICATION 1. Headlights 2. Front shock absorber assembly adjust ing ring 3. Brake fluid reserv oir 4. Air filter element ( engine and air intake duct) 5. V-belt case 6. Driver seat 7. Driver seat belt 8. Carg o bed 9.
3-2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 24. Light switch 25. Steering wheel 26. Starter (choke) 27. Main switch 28. On-Command four-whe el drive and differentia l gear lock switches 29. Indicator and warnin g lights 30. Auxiliary DC j ack 31. Drive select lever 32.
3-3 EVU00090 Identification number records Record the key identification number, vehicle identification number and model label infor- mation in the spaces provided for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is stolen.
3-4 EVU00110 Vehicle identification number The vehicle identification number is stamped into the frame. 1. Vehicle identification number NO TE: _ The vehicle identification number is used to identify your vehicle. _ EVU0012 1 Model label The model label is affixed to the frame under the driver seat.
4-1 EVU00130 1- CONTROL FUNCTIONS EVU00140 Main switch 1. Main switch Functions of the respective switch positions are as follows: ON: All electrical circuits are supplied with power, and the headlights and taillights come on when the light switch is on.
4-2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 CAUTION: _ ● Do not operate the electric starter continuously for more than 5 sec- onds, or starter damage could occur.
4-3 EVU00150 Indicator and warning lights 1. Parking brake indicator light “ P ” 2. Reverse indicator light “ R ” 3. Neutral indicator light “ N ” 4. Four-wheel-drive indicat or light “” 5. Differential gear lock in dicator light “” 6.
4-4 EVU00200 Four-wheel-drive indicator light “” This indicator light comes on when the “ 2WD/ 4WD ” switch is in the “ 4WD ” position. NO TE: _ Due to the synchronizing mechanism in the differential gear case, the light may not come on until the vehicle starts moving.
4-5 EVU00190 Coolant temperature warning light checking method Turn the main switch to “ ON ” . Coolant tem perature warning light does not come o n. Coolant tem perature warning light comes on. Coolant tem perature warning light doe s not come on.
4-6 EVU00230 Switches 1. Light switch “ OFF/ / ” EVU00240 Light switch “ OFF/ / ” Set the switch to “” to turn on the low beam and the taillights. Set the switch to “” to turn on the high beam and the taillights. Set the switch to “ OFF ” to turn off all the lights.
4-7 EVU00251 On-Command four-wheel drive and differ- ential gear lock switches 1. On-Command four-wheel drive switch “ 2WD ” / “ 4WD ” 2. Differential gear lock switch “ LOCK ” / “ 4WD .
4-8 On-Command four-wheel drive switch “ 2WD ” / “ 4WD ” 1. Select lever 2. On-Command four-wheel drive switch “ 2WD ” / “ 4WD ” To change from 2WD to 4WD, stop the vehi- cle, and then set the switch to “ 4WD ” . When the vehicle is in 4WD, the 4WD indicator light “” will come on.
4-9 Differential gear lock switch “ LOCK ” / “ 4WD ” 1. Differential gear lock switch “ LOCK ” / “ 4WD ” 2. Select lever To lock the differential gear in 4WD, stop the vehicle, make sure the On-Command four- wheel-drive switch is set to “ 4WD ” , move the select lever to position b , and then set the switch to “ LOCK ” .
4-10 NO TE: _ ● If the differential gear lock is not engag- ing properly, turn the steering wheel back and forth to help it engage. ● Riding before the differential gear lock is properly engaged will cause the engine speed to be limited until engagement is complete.
4-11 Before starting the engine, check the acceler- ator pedal to be sure it is operating smoothly. Make sure the accelerator pedal fully returns to the idle position as soon as it is released. EVU00270 Brake pedal Press the brake pedal to slow or stop the ve- hicle.
4-12 EVU00280 Parking brake lever The parking brake lever is located at the right side of the driver ’ s seat. It will help hold the vehicle from moving while parked. To set the parking brake, pull the lever up completely. To release the parking brake, pull up on the lever, press the release button, and then push the lever all the way down.
4-13 EVU00290 Drive select lever The drive select lever is used to shift your ve- hicle into the low, high, neutral and reverse positions. (Refer to pages 6-5 – 6-7 for the drive select lever operation.) 1. Drive sele ct lever EVU00300 Fuel tank cap Remove the fuel tank cap by turning it coun- terclockwise.
4-14 EVU00310 Fuel level check window The amount of fuel in the fuel tank can be checked through the fuel level check window. If the fuel level is low, refuel as soon as possi- ble. 1. Fuel level check window EVU0032 0 Starter (choke) “” Starting a cold engine requires a richer air-fuel mixture.
4-15 EVU00330 Seats To remove a seat, pull its seat lock lever up- ward, lift the front of the seat, and then slide the seat forward and up. 1. Driver seat 2. Passenger seat 3. Seat lock leve r ( × 2) To install a seat, insert the projections on the rear of the seat into the seat holders and push down on the seat at the front.
4-16 EVU00340 Seat belts This vehicle is equipped with three-point seat belts for both the operator and passenger. Al- ways wear the seat belt while riding in the ve- hicle. 1. Seat belt ( × 2) 2. Latch plate ( × 2) 3. Buckle ( × 2) To wear the seat belt properly, do the follow- ing: 1.
4-17 3. Put the lap portion of the belt low on your hips. Push down on the buckle end of the belt as you pull up on the shoulder part so the belt is snug across your hips. 4. Position the shoulder belt over your shoulder and across your chest. The shoulder belt should fit against your chest.
4-18 EVU00351 Cargo bed 1. Cargo bed 2. Tailgate 3. Cargo hook ( × 4) Opening and closing the tailgate 1. Tailgate 2. Latch ( × 2) To open Unhook the latches, and then lower the tail- gate. To close Place the tailgate in the original position, and then hook the latches.
4-19 Lifting and lowering the cargo bed 1. Cargo bed release lever To lift Push down the cargo bed release lever on the left or right side of the vehicle, and then slowly lift up the cargo bed until it stops. To lower Lower the cargo bed slowly to its original posi- tion and be sure the it is locked into place.
4-20 WA R N I N G POTENTIAL HAZARD Overloading the cargo bed WHAT CAN HAPPEN Could cause changes in vehicle han- dling which could lead to an accident. HOW TO AVOID THE HAZARD Never exceed the stated maximum load limit for this cargo bed. Cargo should be properly distributed and securely attached.
4-21 EVU00360 Front and rear shock absorber adjustment The spring preload can be adjusted to suit the operating conditions. You can reduce preload for a softer ride, or in- crease preload if frequent bottoming occurs. CAUTION: Frequent or severe bottoming can cause increased wear or damage to the vehicle.
4-22 1. Special wrench WA R N I N G POTENTIAL HAZARD Improper shock absorber adjustment. WHAT CAN HAPPEN Uneven adjustment can cause poor handling and loss of stabil ity, which could lead to an accident. HOW TO AVOID THE HA ZARD Always adjust the shock absorbers on the left and right side to the same set- ting.
4-23 EVU00370 Trailer hitch bracket This vehicle is equipped with a 5 cm (2 in) re- ceiver bracket for a standard trailer hitch. Trailer towing equipment can be obtained at a Yamaha dealer.
4-24 1. Auxiliary DC jack 4. When the auxiliary DC jack is not being used, cover it with the cap. CAUTION: _ ● Do not use accessories requiring more than the above maximum capac- ity.
5-1 EVU01200 1- PRE-OPERATION CHECKS Before using this vehicle, check the following points: ITEM ROUTINE PAGE Brakes • Check operation, free play, fluid level and fluid leakage. • Fill with DOT 4 brake fluid if necessary. 5-2 – 5-3, 8 -32 – 8-35 Parking brake • Check for proper operatio n, condition and free play.
5-2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 EVU00390 Front and rear brakes Brake pedal Check for correct brake pedal free play. If the brake pedal free play is incorrect, have a Yamaha dealer adjust it. (See page 8-35.) Check the operation of the brake pedal.
5-3 Brake fluid leakage Check to see if any brake fluid is leaking out of the pipe joints or the bra ke fluid reservoir. Ap- ply the brakes firmly for one minute. If there is any leakage, have the vehicle inspected by a Yamaha dealer. Brake operation Test the brakes at slow speed after starting out to make sure they are working properly.
5-4 EVU00400 Fuel Make sure there is sufficient gasoline in the tank. CAUTION: _ Use only unleaded gasoline. The use of leaded gasoline will cause severe damage to internal engine parts, such as the valves and piston rings, as well as to the exhaust system.
5-5 EVU00410 Engine oil Make sure the engine oil is at the specified level. Add oil as necessary. (See pages 8-9 – 8-12.) CAUTION: _ ● In order to prevent clutch slippage (since the engine oil also lubricates the clutch), do not mix any chemical additives.
5-6 EVU00420 Coolant Check the coolant level in the coolant reser- voir when the engine is cold. (The coolant lev- el will vary with engine temperature.) The coolant level is satisfactory if it is between the minimum and maximum le vel marks on the coolant reservoir.
5-7 EVU00430 Final gear oil Make sure the final gear oil is at the specified level. Add oil as necessary. (See pages 8-13 – 8-14 for details.) If desired, an SAE 80W90 hypoid gear oil may be used for all conditions. NO TE: _ GL-4 is a quality and additive rating, GL-5 or GL-6 rated hypoid gear oils may also be used.
5-8 EVU01230 Steering Park on level ground. Turn the steering wheel right and left. Check for excessive free play, abnormal noises, or a rough feeling. Have a Yamaha dealer repair as necessary for proper operation. EVU00470 Fittings and fasteners Always check the tightness of chassis fittings and fasteners before a ride.
5-9 2. The tires should be set to the rec- ommended pressure: ● Recommended tire pressure Front 70 kPa (0.70 kgf/cm 2 , 10 psi) Rear 98 kPa (0.98 kgf/cm 2 , 14 psi) Check and adjust tire pressures when the tires are cold. Tire pressures must be equal on both sides.
5-10 EVU00510 How to measure tire pressure Use the tire pressure gauge. NO TE: _ The tire pressure gauge is included as stan- dard equipment. Make two measurements of the tire pressure and use the second reading. Dust or dirt in the gauge could cause the first reading to be incorrect.
5-11 EVU00520 Tire wear limit When the tire groove decreases to 3 mm (0.12 in) due to wear, replace the tire. a. Tire wear limit EE.book Page 11 Friday, July 22, 20 05 4:26 PM.
6-1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 EVU00530 1- OPERATION EVU00540 Starting a cold engine 1. Apply the brake. 2. Shift the drive select lever into the neutral position. WA R N I N G POTENTIAL HAZARD Operating vehicle without being familiar with all controls.
6-2 NO TE: _ ● When the drive select lever is in the neu- tral position, the neutral indicator light should come on. If the neutral indicator light does not come on, ask a Yamaha dealer to inspect the electric circuit. ● The engine can be started in any gear if the brake is applied.
6-3 NO TE: _ If the engine fails to start, release the key, and then try starting again. Wait a few seconds before the next attempt. Each cranking should be as short as possible to preserve battery energy. Do not crank the engine more than 5 seconds on each attempt.
6-4 4. Using a charged 12 V battery, connect the positive lead of the jumper cable to the positive terminal of the battery in the vehicle and the other end of the positive lead to the positive terminal of the charged battery. 1. Jumper cable positive lead 2.
6-5 EVU00570 Warming up To get maximum engine life, always warm up the engine before starting off. Never acceler- ate hard with a cold engine! To see whether or not the engine is warm, check if it responds to the throttle normally with the starter (choke) turned off.
6-6 Shifting: Neutral to Reverse 1. Stop the vehicle. Keep your foot off the accelerator pedal. 2. Apply the brake pedal. 3. Shift from neutral to reverse or vice versa by moving the drive select lever along the shift guide. 1. Drive select lever NO TE: _ ● When in reverse, the reverse indicator light should be on.
6-7 5. Press the accelerator pedal gradually and continue to watch to the rear while backing. EVU0059 0 Engine break-in There is never a more important period in the life of your vehicle than the period between zero and 20 hours. For this reason, we ask that you carefully read the following material.
6-8 Each full throttle acceleration sequence should be followed with a substantial rest pe- riod for the engine by cruising at lower r/min so the engine can rid itself of the temporary build up of heat. If any abnormality is noticed during this period, consult a Yamaha dealer.
6-9 EVU01210 Parking When parking, stop the engine and shift the drive select lever into the neutral position. Ap- ply the parking brake to help prevent the vehi- cle from rolling. EVU00600 Parking on a slope WA R N I N G POTENTIAL HAZARD Parking on a hill or other incline.
6-10 1. Bring the vehicle to a stop by applying the brakes. 2. Stop the engine. 3. With the brakes applied, set the parking brake. NO TE: Like many other vehicles, the parking brake acts on the rear wheels. For the parking brake to have the effect of braking all four wheels, shift to 4WD before stopping the engine.
6-11 ● Accessories should be rigidly and securely mounted. An accessory which can shift po- sition or come off while you are operating could affect your ability to control the vehi- cle. ● Do not mount an accessory where it could interfere with your ability to control the vehi- cle.
6-12 ● Choose a trailer hitch drawbar designed for use with a 5 cm (2 in) receiver. (See page 4-23 for more information.) ● Do not exceed the maximum tongue weight. You can measure tongue weight with a bathroom scale. Put the tongue of the loaded trailer on the scale with the tongue at hitch height.
6-13 WA R N I N G POTENTIAL HAZARD Overloading this vehicle or carrying or towing cargo improperly. WHAT CAN HAPPEN Could cause changes in vehicle han- dling which could lead to an accident. HOW TO AVOID THE HAZARD Never exceed the stated load capacity for this vehicle.
7-1 EVU00640 1 - DRIVING YOUR VEHICLE GETTING TO KNOW YOUR VEHICLE This off-highway utility vehicle will handle and maneuver differently from an ordinary pas- senger car or other vehicle. Before you begin to use your vehicle, be sure you have read this Owner ’ s Manual complete- ly and understand the operation of the con- trols.
7-2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 The total weight of operator, passenger, ac- cessories, cargo, trailer tongue weight, and the vehicle itself must not exceed 907 kg (2,000 lb). (See “ Loading ” on page 6-11.) Car- rying a passenger and cargo can affect vehi- cle handling.
7-3 The driver and passenger must always wear a seat belt and an approved motorcycle helmet. Also wear eye protection and protective cloth- ing, including over-the-ankle boots, gloves, a long-sleeved shirt or jacket, and long pants. Keep hands and feet inside the vehicle at all times.
7-4 WA R N I N G POTENTIAL HAZARD Operating this vehicle without wearing an approved motorcycle helmet, eye protection, and protective clothing. WHAT CAN HAPPEN Operating without an approved motor- cycle helmet in- creases your chances of a severe head injury or death in the event of an ac- cident.
7-5 LEARNING TO OPERATE YOUR VEHICLE You should become familiar with the perfor- mance characteristics of the vehicle in a large, flat area that is free of obstacles and other ve- hicles. Practice control of the accelerator ped- al, brakes, steering, and drive select lever.
7-6 CAUTION: _ Do not shift from low to high or vice versa without coming to a complete stop and waiting for the engine to return to normal idle speed. Damage to the engine or drive train may occur. _ TURNING YOUR VEHICLE The vehicle is easier to steer in two-wheel drive (2WD) than four-wheel drive (4WD).
7-7 BRAKING Braking ability is affected by the type of ter- rain. In most cases, gradually application of the brakes is more effective than abrupt brak- ing, particularly on loose surfaces like gravel. Always allow for greater braking distance on rough, loose, or slippery surfaces.
7-8 Before climbing the hill, first be sure you are operating in low range 4WD or, if necessary, with 4WD Diff. Lock. To climb a hill, you need traction, momentum, and steady throttle. Travel fast enough to keep your momentum going, but not so fast that you cannot react to changes in the terrain as you climb.
7-9 If you start to lose traction or momentum when climbing, and you decide you will be un- able to continue, use the brakes to come to a stop. Do not attempt to turn the vehicle around. With your foot on the brake, look be- hind you and plan your descent.
7-10 Before starting down hill, make sure the vehi- cle is in low-range 4WD. On most slopes, this will let you use engine braking to help you go downhill slowly. Go as slowly as possible. If you are starting to go too fast, apply the brakes gently. Avoid sudden application of the brakes, which could cause the vehicle to start sliding.
7-11 CROSSING THROUGH SHALLOW WATER If you must cross shallow, slow moving water up to the depth of the vehicle ’ s floorboards, choose your path carefully to avoid sharp drop-offs, large rocks, or slippery surfaces that could cause the vehicle to overturn.
7-12 CAUTION: _ After riding your vehicle in water, be sure to drain the trapped water by removing the check hose at the bottom of the air filter case, the V-belt cooling duct check hose, the drive select lever box check hose and the V-belt case drain plug.
7-13 1. Drive sele ct lever box c heck hose 1. V-belt case drain plug RIDING O VER ROUGH TERRA IN Operating over rough terrain should be done with caution. Look for obstacles that could cause damage to the vehicle or could lead to a rollover or accident.
7-14 RIDING IN BRUSH O R WOODED AREAS When operating in areas with brush or trees, watch carefully on both sides and above the vehicle for obstacles such as branches that the vehicle might hit, causing an accident, or for brush that might enter the vehicle as you pass and strike the driver or passenger.
7-15 ENCOUNTERING OBSTAC LES ON THE TRAIL If you cannot go around an obstacle such as a fallen tree trunk or a ditch, stop the vehicle where it is safe to do so. Set the parking brake and get out to inspect the area thoroughly. Look from both your approach side and the exit side.
8-1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 EVU00650 1- PERIODIC MAINTENANCE AND ADJUSTMENT Periodic inspection, adjustment and lubrica- tion will keep your vehicle in the safest and most efficient condition possible. Safety is an obligation of the vehicle owner.
8-2 1. Owner ’ s tool kit 2. Tire pressure gauge The service information included in this man- ual is intended to provide you, the owner, with the necessary information for completing your own preventive maintenance and minor re- pairs.
8-3 WA R N I N G POTENTIAL HAZARD Operating this vehicle with improper modifications. WHAT CAN HAPPEN Improper installation of accessories or modification of this vehicle may cause changes in handling which in some situ- ations could lead to an accident.
8-4 EVU00671 PERIODIC MAINTENANCE/LUBRICATION NO TE: ● For vehicles not equipped wit h an odometer or hour meter, fo llow the month maintenance intervals. ● For vehicles equipped with an odometer or an hou r meter, follow the km (mi) or hours maintenance intervals.
8-5 NO TE: ● Recommended brake f luid: DOT 4 ● Brake fluid replacement: • When disassembling the master cylinder or ca liper, replace the brake fluid. Normally check the brake fluid leve l and add flu- id as required. • On the inner parts of the master cylind er and caliper, replace the oil seals every two years.
8-6 EVU00680 Hood To open Unhook the hood latches, and then slowly tilt the hood up until it stops. 1. Latch ( × 2) 1. Hood EE.book Page 6 Friday, July 22 , 2005 4:26 PM.
8-7 To close Lower the hood slowly to its original position, and then hook the hood latches. Secure projections 1 on the underside of the hood into slots 2 on the back of the instru- ment panel. Secure slots 3 on the side of the hood around projections 4 on the frame.
8-8 EVU00691 Console To remove 1. Remove the seats. (See page 4-15 for seat removal and installation proce- dures.) 2. Remove the parking brake lever boot. 3. Pull the console upward (the drive select lever boot will come loose). 1. Console To install 1.
8-9 EVU00700 Engine oil and oil filter cartridge The engine oil level should be checked before each operation. In addition, the oil must be changed and the oil filter cartridge replaced at the intervals specified in the periodic mainte- nance and lubrication chart.
8-10 To change the engine oil (with or without oil filter cartridge replacement) 1. Remove the console. (See page 8-8 for console removal and installation proce- dures.
8-11 6. Apply a light coat of engine oil to the O-ring of the new oil filter cartridge. NO TE: _ Make sure the O-ring is seated properly. _ 1. O-ring 7. Install the new oil filter cartridge with an oil filter wrench, and then tighten it to the specified torque with a torque wrench.
8-12 CAUTION: _ ● In order to prevent clutch slippage (since the engine oil also lubricates the clutch), do not mix any chemical additives. Do not use oils with a diesel specification of “ CD ” or oils of a high- er quality than specified. In addition, do not use oils labeled “ ENERG Y CONSERVING II ” or higher.
8-13 EVU00710 Final gear oil Checking the final gear oil level 1. Place the vehicle on a level surface. 2. Remove the oil filler bolt, and then check the oil level in the final gear case. 1. Final gear oil filler bolt 2. Final gear oil 3. Correct oil level NO TE: _ The oil level should be at the brim of the filler hole.
8-14 Changing the final gear oil 1. Place the vehicle on a level surface. 2. Place a container under the final gear case to collect the used oil. 3. Remove the oil filler bolt and the drain bolt to drain the oil. 1. Final gear oil drain bolt 4. Install the drain bolt, and then tighten it to the specified torque.
8-15 EVU00721 Differential gear oil Checking the differential gear oil level 1. Place the vehicle on a level surface. 2. Remove the differential gear oil filler bolt and check the oil level. It should be up to the brim of the filler hole. If the level is low, add sufficient oil of the recommend- ed type to raise it to the specified level.
8-16 1. Differential gear oil drain bolt 4. Install the differential gear oil drain bolt, and tighten it to the specified torque. 5. Fill the differential gear case with the rec- ommended oil. CAUTION: _ Be sure no foreign material enters the dif- ferential gear case.
8-17 EVU00731 Coolant The coolant level should be checked before each ride. Checking the coolant level 1. Place the vehicle on a level surface. 2. Open the hood.
8-18 CAUTION: _ Mix anti freeze with distilled water only. However, if distilled water is not available, soft water may be used for refilling. _ Changing the coolant The coolant must be changed by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart.
8-19 1. Rear axle boot ( × 2 each side) EE.book Page 19 Friday, July 22, 20 05 4:26 PM.
8-20 EVU01590 Spark plug inspection Removal 1. Remove the console. (See page 8-8 for console removal and installation proce- dures.) 2. Remove the spark plug cap. 1. Spark plug cap 3. Use the spark plug wrench in the tool kit to remove the spark plug as shown.
8-21 Inspection The spark plug is an important engine compo- nent and is easy to inspect. The condition of the spark plug can indicate the condition of the engine. The ideal color of the porcelain insulator around the center electrode is a medium-to- light tan for a vehicle that is being ridden nor- mally.
8-22 3. Install the spark plug and tighten it to the specified torque. NO TE: _ If a torque wrench is not available when you are installing the spark plug, a good estimate of the correct torque is 1/4 to 1/2 turn past fin- ger tight. Have the spark plug tightened to the specified torque as soon as possible.
8-23 2. Remove the air filter element from the air intake duct grill by pulling it out as shown. 1. Air filter element 2. Air intake duct grill 3. Remove any large particles from the air filter element by hand. 4. Tap the air filter element to remove most of the dust and dirt, and then blow the re- maining dirt out with compressed air.
8-24 Cleaning the engine air filter element NO TE: _ There is a check hose at the bottom of the air filter case. If dust or water collects in this hose, empty the hose and clean the air filter element and air filter case. _ 1. Air filter case check hose 1.
8-25 1. Air filter element 1. Air filter frame 2. Air filter element 3. Element retaining plate 6. Wash the air filter element gently but thoroughly in solvent. 7. Squeeze the excess solvent out of the air filter element and let it dry. CAUTION: _ Do not twist the air filter element when squeezing it.
8-26 9. Thoroughly apply Yamaha foam air filter oil or other quality liquid foam air filter oil (not spray type) to the air filter element. NO TE: _ The air filter element should be wet but not dripping. _ 10. Pull the air filter element over its frame.
8-27 CAUTION: _ Never operate the engine with the air filter element removed. This will allow unfiltered air to enter, causing rapid engine wear and possible engine damage. Additionally, op- eration without the air filter element will af- fect carburetor jetting with subsequent poor performance and possible engine overheating.
8-28 EVU00780 V-belt case drain plug The V-belt case drain plug is located under the driver seat. (See page 4-15 for seat re- moval and installation procedures.) After riding in water deep enough to allow wa- ter to enter the V-belt case, remove the drain plug to drain any water from the case.
8-29 EVU00792 Cleaning the spark arrester Be sure the exhaust pipe and muffler are cool before cleaning the spark arrester. 1. Remove the bolts. 1. Bolt ( × 3) 2.
8-30 EVU00800 Carburetor adjustment The carburetor is a vital part of the engine and requires very sophisticated adjustment. Most adjusting should be left to a Yamaha dealer who has the professional knowledge and ex- perience to do so. However, the idling speed may be performed by the owner as a part of the usual maintenance routine.
8-31 EVU00810 Idle speed adjustment NO TE: _ A diagnostic tachometer must be used for this procedure. _ 1. Start the engine and warm it up for a few minutes at approximately 1,000 to 2,000 r/min. Occasionally rev the engine to 4,000 to 5,000 r/min. The engine is warm when it quickly responds to the throttle.
8-32 EVU00830 Front brake pad check Each brake pad is provided with wear indica- tor grooves, which allow you to check the brake pad wear without having to disassem- ble the brake.
8-33 EVU00840 Rear brake pad check Each brake pad is provided with wear indica- tor grooves, which allow you to check the brake pad wear without having to disassem- ble the brake.
8-34 The brake fluid reservoir is located under the hood. (See pages 8-6 – 8-7 for hood opening and closing procedures.) Observe these precautions: ● When checking the fluid level, make sure the top of the brake fluid reservoir is level. ● Use only the recommended quality brake fluid.
8-35 EVU01220 Checking the brake pedal Have a Yamaha dealer check the brakes at the intervals specified in the periodic mainte- nance and lubrication chart. There should be no free play in the brake pedal. The brakes should operate smoothly and there should be no brake drag.
8-36 EVU00870 Parking brake lever free play adjustment Periodically check the parking brake lever free play and adjust it if necessary. 1. Shift the drive select lever into low gear “ L ” . 2. Remove the seats. (See page 4-15 for seat removal and installation proce- dures.
8-37 1. Locknut 2. Adjusting nut 6. Turn the adjusting nut in direction a to increase the free play or in direction b to decrease the free play. 7. Tighten the locknut.
8-38 1. Brake light switch 2. Adjusting nut 3. Close the hood. EVU00890 Cable inspection and lubrication Lubricate the inner cables and the cable ends. If the cables do not operate smoothly, ask a Yamaha dealer to replace them. WA R N I N G POTENTIAL HAZARD Damaged control cables.
8-39 EVU00900 Brake pedal and accelerator pedal lubrication Lubricate the pivoting parts. EVU0091 0 Rear knuckle upper and lower pivot lubrication Lubricate the knuckle upper and lower pivots with a grease gun. Recommended lubricant: Lithium-soap-based grease (all-purpose grease) Recommended lubricant: Lithium-soap-based grease EE.
8-40 EVU00920 Steering shaft lubrication Lubricate the pivot points. EVU00930 Wheel removal 1. Loosen the wheel nuts. 2. Elevate the vehicle and place a suitable stand under the frame. 3. Remove the nuts from the wheel. 4. Remove the wheel. 1. Nut ( × 4) Recommended lubricant: Lithium-soap-based grease (all purpose grease) EE.
8-41 EVU00940 Wheel installation 1. Install the wheel and the nuts. NO TE: _ ● The arrow mark on the tire must point toward the rotating direction of the wheel. ● Tapered nuts are used for both the front and rear wheels. Install the nut with its ta- pered side towards the wheel.
8-42 EVU00950 Battery This vehicle is equipped with a sealed-type battery. Therefore it is not necessary to check the electrolyte or add distilled water in the bat- tery. If the battery seems to have discharged, consult a Yamaha dealer. CAUTION: _ Do not try to remove the sealing caps of the battery cells.
8-43 EVU00960 Battery maintenance 1. When the vehicle is not used for a month or longer, remove the battery and store it in a cool, dark place. Completely re- charge the battery before reinstallation. CAUTION: _ A special battery charger (constant volt- age/ampere or constant voltage) is re- quired for recharging a sealed-type battery.
8-44 EVU00970 Fuse replacement The main fuse and the fuse box are located under the hood. (See pages 8-6 – 8-7 for hood opening and closing procedures.) If a fuse is blown, turn off the main switch and install a new fuse of the specified amperage. If a fuse is blown, replace it as follows.
8-45 4. Turn the key to “ ON ” and turn on the electrical circuit in question to check if the device operates. 5. If the fuse immediately blows again, have a Yamaha dealer check the electrical system. 6. Install the battery compartment cover. 7. Close the hood.
8-46 EVU00982 Replacing a headlight bulb If a headlight bulb burns out, replace it as fol- lows. 1. Lift the hood up. (See pages 8-6 – 8-7 for hood opening and closing procedures.) 2. Remove the bulb holder cover at the rear of the headlight by pulling it off.
8-47 4. Remove the headlight bulb holder as- sembly by turning it counterclockwise. 1. Headlight bulb holde r assembly NO TE: _ The headlight bulb cannot be removed from the headlight bulb holder. To replace the headlight bulb, replace the headlight bulb holder assembly.
8-48 1. Do not touch the glass part of the bulb. CAUTION: _ Do not touch the glass part of the head- light bulb to keep it free from o il, otherwise the transparency of the glass, the luminos- ity of the bulb, and the bulb life will be ad- versely affected.
8-49 EVU00990 Headlight beam adjustment CAUTION: _ It is advisable to have a Yamaha dealer make this adjustment. _ To raise the beam, turn the adjusting screw in direction a . To lower the beam, turn the adjusting screw in direction b . 1. Headlight beam adjusting screw EE.
8-50 EVU01000 Tail/brake light bulb replacement If a tail/brake light bu lb burns out, replace it as follows: 1. Remove panel A (if replacing the left tail/ brake bulb) or panel B (if replacing the right tail/brake bulb) by removing the quick fasteners and bolts.
8-51 2. Remove the bulb holder (together with the bulb) by turning it counterclockwise. 1. Tail/brake light bulb holder 3. Push the defective bulb in and turn it counterclockwise to remove it from the bulb holder. 4. Push a new bulb in and turn it clockwise to install in the bulb holder.
8-52 EVU01010 Troubleshooting Although Yamaha vehicles receive a rigid in- spection before shipment from the factory, trouble may occur during operation. Any prob- lem in the fuel, compression, or ignition sys- tems can cause poor starting and loss of power.
8-53 EVU01020 Troubleshooting charts Starting problems or poor engine performance 1. Fuel Check if there is fuel in the fuel tank. There is fuel. No fuel. Fuel pump is clogged. Restart the engine. No fuel. Supply fuel. 2. Compression Use the electric starter to see if there is compression.
8-54 Engine overheating NO TE: _ If it is difficult to get the recommended coolant, tap water can be temporarily used, provided that it is changed to the recommended coolant as soon as possible. _ WA R N I N G POTENTIAL HAZARD Removing the radiator cap when the en- gine and radiator are still hot.
9-1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 EVU01030 1- CLEANING AND STORAGE A. CLEANING Frequent, thorough cleaning of your vehicle will not only enhance its appearance but will improve its general performance and extend the useful life of many components. 1.
9-2 6. Clean the seats with a vinyl upholstery cleaner to keep the cover pliable and glossy. 7. Automotive type wax may be applied to all painted and chrome plated surfaces. Avoid combination cleaner-waxes. Many contain abrasives which may scratch the paint or protective finish.
9-3 EVU01041 B. STORAGE Long term storage (60 days or more) of your vehicle will require some preventive proce- dures to guard against deterioration. After thoroughly cleaning the vehicle, prepare for storage as follows: 1.
9-4 8. Remove the battery and charge it. Store it in a dry place and recharge it once a month. Do not store the battery in an ex- cessively warm or cold place (less than 0 ° C (30 ° F) or more than 30 ° C (90 ° F)). NO TE: _ Make any necessary repairs before storing the vehicle.
10-1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 EVU01050 1- SPECIFICATIONS Model YXR45F A V Dimensions: Ov erall length 2,885 mm (113.6 in) Ov erall width 1,385 mm (54.5 in) Ov erall height 1,853 mm (73.0 in) Seat height 818 mm (32.2 in) Wheelbase 1,910 mm (75.
10-2 Engine oil: Type 10 ° 30 ° 50 ° 70 ° 90 ° 110 ° 0 ° 130 ° F -10 ° 0 ° 10 ° 20 ° 30 ° 40 ° -20 ° 50 ° C YAMALUBE 4 (20W40) or SAE 20W40 YAMALUBE 4 (10W30) or SAE 10W30 SAE 5W30 Recommended engine oil classification API Service SE, SF, SG type or higher Quantity: Without oil filter cartridge replacement 2.
10-3 Final gear case oil: Type SAE80 API GL-4 Hypoid gear oil Quantity: 0.25 L (0.22 Imp qt, 0.26 US qt) Differential gear case oil: Type SAE80 API GL-4 Hypoid gear oil Quantity: 0.32 L (0.28 Imp qt, 0.34 US qt) Radiator capacity (includin g all routes): 2.
10-4 T ransmission: Primar y redu ction system V -belt Secondar y reduction system Shaft drive Secondar y reduction ratio 43/20 × 24/17 × 33/9 (11.1 29) T ransmission type V -belt automatic Operation Right hand operation Re verse gear 30/15 (2.000) Sub transmission ratio low 43/18 (2.
10-5 Brak es: System F ront and rear unified T ype front Dual disc brake rear Single di sc brak e Operation Foot operation Suspension: F ront suspension Double wishbone Rear suspension Doub le wishbone Shock absorber: F ront shock absorber Coil spri ng/oil damper Rear shock absorber Coil spring/oil damper Wheel trav el: F ront wheel tra vel 185.
10-6 Bulb voltage , wattage × quantity: Headlight 12 V 30 W/30.0 W × 2 T ail/bra ke lig ht 12 V 5 W/21.0 W × 2 Indicator lights: Neutral indicator light 12 V 1.7 W × 1 Re verse indicator light 12 V 1.7 W × 1 Coolant temperature warning light 12 V 1.
11-1 EVU01060 1 - NOISE REGULATION TAMPERING WITH NOISE CONTROL SYS TEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inop- erative by any p.
12-1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 EVU01070 1 - MAINTENANCE RECORD Copies of work orders and/or receipts for parts you purchase and insta ll will be required to docu- ment maintenance done in accordance with the warranty. The chart below is printed only as a re- minder to you that the maintenance work is required.
13-1 EVU01081 YAMAHA MOTOR CORPORATION, U.S. A. SIDE × SIDE VEHICLE L IMITED WARRANTY Y amaha Motor Corporation, U.S .A. hereby warrants that new Y amaha Side × Side vehicles purchased from an autho.
14-1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 EVU01090 YAMAHA EXTENDED SER VICE (Y.E.S.) EE.book Page 1 Friday, July 22 , 2005 4:26 PM.
14-2 EE.book Page 2 Friday, July 22 , 2005 4:26 PM.
PRINTED IN USA 2005.08-2.2 × 1 CR (E) Y AMAHA MO T OR CO. , L TD ..
Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il Yamaha YXR45FAV è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del Yamaha YXR45FAV - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso Yamaha YXR45FAV imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul Yamaha YXR45FAV ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il Yamaha YXR45FAV, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del Yamaha YXR45FAV.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il Yamaha YXR45FAV. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo Yamaha YXR45FAV insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.
