Manuale d’uso / di manutenzione del prodotto 809-0915 del fabbricante Xantrex Technology
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TM TM Xanbus ™ Automatic Genera tor Start (A GS) Owner’ s Guide TM Xanbus Automatic Generator Start ( AGS) FGA: 809- 0915 Power Generator On Netw ork Fault PN: 809-0915.
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975-0082-01-01 i T ra demarks Xantrex , Xanbus , and Smart choice for power are tra demarks of Schneider Electric Services International sprl, register ed in the U.S. and other countries. Other trademarks, registered trad emarks, and product names are the prop erty of their respective owners and are used herein for identifi cation pu rposes only .
ii Xanbus Automatic Generator Start (AGS) Owner’ s Guide About This Guide Purpose The purpose of this Owner ’ s Guide is to provide explanations and procedures for installing, troubles hooting, operating a nd maintaining the Xanbus Automatic Gene rator S t art (AGS).
975-0082-01-01 iii Related Inform ation Y ou can find more information about Xantrex T echnology US A Inc. as well as its products and services at www .xantrex.com . ST A TEMENT OF HAZARD Contains state ments of avoi dance or strict compliance. Failure to follow these instructio n s can damage the unit and/or damage other equipment.
iv Xanbus Automatic Generator Start (AGS) Owner’ s Guide Important Safety Instructions IMPOR T ANT : R EAD AND SAVE THIS O WNER ’ S G UIDE FOR FUT URE REFERENCE . This chapter contains important safety , operation, and installation instructions for the Xanbus Automati c Generator Start (AGS).
975-0082-01-01 v FCC Information to the User This equipment has been tested and fo und to comply with the limits for a Class B digital device, pursu ant to pa rt 15 of the FC C Rules . Th ese limits are designed to provide reasonable protection against ha rmful interference in a residential instal lation.
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Important Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . .
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975-0082-01-01 1 Introduction Function The Xanbus AGS continuously mo nitors battery voltage and starts, or stops, the generator when ba ttery voltage drops below or exceed s the preset lim its. It also starts the generator to assist the system’ s inverter/ charger when output power demands are high.
2 Xanbus Automatic Generator Start (A GS) Owner’ s Guide Introduction System Requirements Minimum basic system compone nts include the followin g: ❐ Freedom SW Series Inverter/Charger ❐ AC Gener.
975-0082-01-01 3 Introduction Functions Generator Starting T riggers The AGS can automaticall y st ar t a generator in response to: • a low battery voltage, • large AC load s when inverter is operating, • a thermos tat signal , or • a pre-programmed exercise peri od at a specified time of day .
4 Xanbus Automatic Generator Start (A GS) Owner’ s Guide Introduction Material List The AGS ships with the following items: • one Xanbus Automatic Ge nerator S tart (AGS) unit, • owner ’ s guide, • wiring harness (20-pin connector), • mounting template, and • mounting screws (4).
975-0082-01-01 5 Introduction Xanbus-Enabled Products and Accessories The Freedom SW Inverter/Charger is a tr u e sine wave inv erter/char ger that can be used for mobile, marine and commercial applications.
6 Xanbus Automatic Generator Start (A GS) Owner’ s Guide F eatures The AGS has important features on the fr ont and back of the unit. Features on the front of the AGS are the indi cator lights for reporting statuses on power , generator, network , and faults (see Figure 2).
975-0082-01-01 7 Fe a t u r e s Bottom panel features Network Ports Each network port can accept an eight-pin RJ45 plug attached to a Category 5 (CA T 5) Xa nbus network cable.
8 Xanbus Automatic Generator Start (A GS) Owner’ s Guide Xanbus Automatic Generator Start Installation Before in st al l in g th e AGS, consider how and where the unit will be mounted. Pre-plan th e connection routes be tween the AGS, the generator , t hermost ats, and the Xanbus System Control Panel (SCP).
975-0082-01-01 9 Xanbus Automatic Generator Start Installation Routing Connections Connection T ypes Because the AGS will be pa rt of a Xanbus system, it is necessary to consider how to route two type.
10 Xanbus Automatic Generator Start (A GS) Owner’ s Guide Xanbus Automatic Generator Start Installation Installation Overview Installing the AGS involve s the following steps: 1.
975-0082-01-01 11 Xanbus Automatic Generator Start Installation W iring to the 20-contact Connector EL V Circuits EL V (Extra-Low V oltage) circ uits have an open-circuit voltage of not more than 30 V rms or 42.2 VDC or peak, and are therefore not a shock hazard.
12 Xanbus Automatic Generator Start (A GS) Owner’ s Guide Xanbus Automatic Generator Start Installation T o install the AGS using the wiring harness: 1. Connect each wir e on the harness to it s intended wire or contact on the generator , thermostats, or exte rnal switches .
975-0082-01-01 13 Xanbus Automatic Generator Start Installation 11 External ON/OFF/LED Indicator return (connected internally to wire number 13 ) Black 12 Generator run signal (switched B+) sense in p.
14 Xanbus Automatic Generator Start (A GS) Owner’ s Guide Xanbus Automatic Generator Start Installation Connecting the Generator T o connect the AGS to a generator, iden tify the start wiring con figuration of the generator to be used. Generators must be auto-start capable, and generators equipped with remote operat i on connection s are id ea l.
975-0082-01-01 15 Xanbus Automatic Generator Start Installation Ty p e 1 T ype 1 is a three-wire GlowStop c onfiguration recomm ended for “three- wire” generators with glow plugs that need to be operated before a start is attempted.
16 Xanbus Automatic Generator Start (A GS) Owner’ s Guide Xanbus Automatic Generator Start Installation Ty p e 2 T ype 2 is a three-wire GlowStop c onfiguration recomm ended for “three- wire” generators that don’t require a dedicated preheat signal.
975-0082-01-01 17 Xanbus Automatic Generator Start Installation Ty p e 3 T ype 3 is a three-wire GlowStop with sh utdown bypass configuration. The configuration shown in Figure 9 uses a shutdown bypass output to temporarily disable the generator ’ s lo w oil pressure shutdown functionality during cranking.
18 Xanbus Automatic Generator Start (A GS) Owner’ s Guide Xanbus Automatic Generator Start Installation Ty p e 4 T ype 4 is a three-wire StartStop confi guration that uses relay 3 to provide a 60-second preheat signal.
975-0082-01-01 19 Xanbus Automatic Generator Start Installation Ty p e 5 T ype 5 is a three-wire StartStop confi guration that uses relay 3 to provide a 15-second preheat signal.
20 Xanbus Automatic Generator Start (A GS) Owner’ s Guide Xanbus Automatic Generator Start Installation Ty p e 6 T ype 6 is a three-wire GlowStop conf iguration that has a normally closed Run/Stop contact.
975-0082-01-01 21 Xanbus Automatic Generator Start Installation Ty p e 7 T ype 7 will work with both two-wire and three- wire run mode configurations that require a prehea t signal before cranking.
22 Xanbus Automatic Generator Start (A GS) Owner’ s Guide Xanbus Automatic Generator Start Installation Ty p e 8 T ype 8 will work with both tw o-wire and three-wire run mode configurations. T ype 8 is identical to T ype 7 exce pt that it provides no preheat signal before cranking.
975-0082-01-01 23 Xanbus Automatic Generator Start Installation Ty p e 9 T ype 9 is a StartS top mode configuration with shutdown bypass functionality on relay 3. Figure 17 T ype 9 Connection Diagram Relay Function Preset Configuration Setting Relay 1 mode StartS top Relay 3 mode Shutdown Bypass Gen Run signal hold time 0.
24 Xanbus Automatic Generator Start (A GS) Owner’ s Guide Xanbus Automatic Generator Start Installation T ype 10 T ype 10 is a StartS top mode configuration with no preheat signal or shutdown bypass functionality .
975-0082-01-01 25 Xanbus Automatic Generator Start Installation T ype 11 T ype 11 is a two-wire run mode conf iguration. It req uires only two wires and one relay to control the generator . Relay 1 closes mo mentarily once to start the generator , and closes mome ntarily again to stop the generator .
26 Xanbus Automatic Generator Start (A GS) Owner’ s Guide Xanbus Automatic Generator Start Installation T ype 12 T ype 12 is a three-wire GlowStop c onfiguration recomm ended for “three- wire” generators that don’t require a dedicated preheat signal.
975-0082-01-01 27 Xanbus Automatic Generator Start Installation T ype 13 T ype 13 is a three-wire PulseStop configuration that uses relay 3 to provide the preheat signal. W ith this generato r type, there will be a delay between the generator turning off and the AGS re cognizing that the generator is of f.
28 Xanbus Automatic Generator Start (A GS) Owner’ s Guide Xanbus Automatic Generator Start Installation T ype 14 T ype 14 works with two-wire generato rs that use an integrated engine control module to perform the necessar y relay cycles to start and stop the generator .
975-0082-01-01 29 Xanbus Automatic Generator Start Installation Connecting the Ther mostats (optional) W ires 1, 2, 3, and 4 on the wiring harness can be connected to two thermostats. W ires 1 (yellow) and 2 (g ray) are intended for thermostat 1 and wires 3 (orange) and 4 (gray) are intended for thermostat 2.
30 Xanbus Automatic Generator Start (A GS) Owner’ s Guide Xanbus Automatic Generator Start Installation Connecting an External Shutdown (optional) The external shutdown input is a 12-vo lt/24-volt input used to assure that the AGS keeps the generator off under conditions that may be potentially hazardous.
975-0082-01-01 31 Xanbus Automatic Generator Start Installation Multiple generator control panels or simple contact closures can be wired to the external m anual ON/OFF inputs.
32 Xanbus Automatic Generator Start (A GS) Owner’ s Guide Xanbus Automatic Generator Start Installation Figure 23 External ON/OFF Switch and LED Wiring Diagram 2K 2K 5K11 H11A817 H11A817 H11A817.
975-0082-01-01 33 Xanbus Automatic Generator Start Installation Connecting the Wi ring Harness to the A GS After all the exte rnal connections have b een wired to the wiring har ness, the connector on the wiring harness must be plugged into the 20-contact connector on the AGS.
34 Xanbus Automatic Generator Start (A GS) Owner’ s Guide Xanbus Automatic Generator Start Installation Connecting the A GS to the Xanbus Network T o co nnect the AGS to the Xan bus network, plug a Xanbus network cable (standard straight-through Eth ernet cable—CA T 5e) into one of the network ports on the bottom panel of the AGS.
975-0082-01-01 35 Xanbus Automatic Generator Start Installation V erifying P o wer Is A vailable When the AGS has been instal le d properly , the Power and Network indicator lights illuminate. If one or both lights are out, check the network connections.
36 Xanbus Automatic Generator Start (A GS) Owner’ s Guide Configuration of the Xanbus A GS Overview The AGS has a number of settings that mu st be configured to ensure that the generator starts and stops under th e appropriate condi tions and at the appropriate time.
975-0082-01-01 37 Configuration of the Xanbus AGS Accessing the A GS Menu Figure 29 Accessing the A GS Menu Xanbus System Control Panel (SCP) FGA: 8 0 9 -0 9 21 AC In/Charge Inverter On Low Battery Fa.
38 Xanbus Automatic Generator Start (A GS) Owner’ s Guide Configuration of the Xanbus AGS The Xanbus Automatic Generator Start (A GS) M enu The Xanbus Automatic Generator Start (AGS) menu provides the ability to configure the changeable paramete rs, select the generator ’ s operating mode, clear fault warnings and view device information.
975-0082-01-01 39 Configuration of the Xanbus AGS When the AGS Hom e S cre en is first displayed, the menu defaults to the GenMode Menu. If configuration changes need to be made, the Configuration Menu can be accessed by p r essing the Enter , Up a r row , and Down arrow buttons all at same time to access the Advanced Settings.
40 Xanbus Automatic Generator Start (A GS) Owner’ s Guide Configuration of the Xanbus AGS The Configuration Menu The Configuration Menu is where specif ic start-stop parameters are set.
975-0082-01-01 41 Configuration of the Xanbus AGS Sometimes automa ti c start or automatic stop triggers may overlap with the beginning and end of quiet time. Three differ ent quiet time sce narios affect when the generator stops and starts. 1. If quiet time begins after the AGS has started the generator , the generator will stop.
42 Xanbus Automatic Generator Start (A GS) Owner’ s Guide Configuration of the Xanbus AGS QT End Full na me Quiet T ime End Purpose "QT End" is a changeable setting that defines the end of quiet time. This setting also requires a setting for "QT Begin" .
975-0082-01-01 43 Configuration of the Xanbus AGS When to use Use this setting aft er installing the AGS hardware. Selecting a suitable "Gen T ype" automatically con figures the AGS to work with the ignition system and starting requireme nts of the generator .
44 Xanbus Automatic Generator Start (A GS) Owner’ s Guide Configuration of the Xanbus AGS Cfg T rigger The "Cfg Trigg er" menu contai ns the settings for automatically starting and stopping the generator .
975-0082-01-01 45 Configuration of the Xanbus AGS Start DCV 30 sec Full Name Starting Battery V oltage—30 seconds Purpose The "Start DCV 30 sec" trigger enables the AGS to start the generator whenever the battery voltage reaches or drops below a pre-set voltage for longer than 30 seconds.
46 Xanbus Automatic Generator Start (A GS) Owner’ s Guide Configuration of the Xanbus AGS Start DCV 15 min Full Name Starting Battery V oltage—15 minutes Purpose The "Start DCV 15 min" trigger enables the AGS to start the generator whenever the battery voltage reaches or drops below a pre-set voltage for longer than 15 minutes.
975-0082-01-01 47 Configuration of the Xanbus AGS Start DCV 2 hr Full na me S tarting Battery V oltage—2 hours Purpose The "Start DCV 2 hr" tr igger enables the AGS to start the generator whenever the battery voltage reaches or drops below a pre-set voltage for longer than 2 hours.
48 Xanbus Automatic Generator Start (A GS) Owner’ s Guide Configuration of the Xanbus AGS Stop Float Full na me S t op at Float Charge Stage Purpose The "Stop Floa t" trigger allows the AGS to stop the generator when the inverter/char ger ha s recharged the batteries to the Float stage.
975-0082-01-01 49 Configuration of the Xanbus AGS Stop V Full na me S t opping Battery V oltage Purpose The "Stop V" trigger enables the AGS to stop the generator whenever the battery voltage reaches a pre-set DC voltage.
50 Xanbus Automatic Generator Start (A GS) Owner’ s Guide Configuration of the Xanbus AGS Te m p 1 Full na me Thermostat 1 Purpose The " Temp1" trigger enables the generator to start in response to a signal from a thermostat.
975-0082-01-01 51 Configuration of the Xanbus AGS Load Full na me Enable Inverter Load Star t and Stop T riggers Purpose The "Load" trigger enables or disables the Start on Inverter Load Current and Stop on Inverter Load Current functionality of the AGS.
52 Xanbus Automatic Generator Start (A GS) Owner’ s Guide Configuration of the Xanbus AGS Stop Load Full na me S top on Inverter Load Current Purpose The "Stop Load" trigger enables the AGS to stop the generator when the AC load falls below a specifi c le vel for 1 minu te.
975-0082-01-01 53 Configuration of the Xanbus AGS Cfg Gen The "Cfg Gen" menu provides the means to customize the following settings if the generator being used doesn’t conform to one of the preset generator types or if an exercise period needs to be scheduled.
54 Xanbus Automatic Generator Start (A GS) Owner’ s Guide Configuration of the Xanbus AGS Gen Cool Down Purpose The Gen Cool Down setting allows an interval to be set bet ween a generator stop trigger occur ring and the AGS actually stoppin g the generator .
975-0082-01-01 55 Configuration of the Xanbus AGS Max Run Time Full na me Maximum Generator Run T ime Purpose "Max Run Time" allows a limit to be set on how long the generator will run.
56 Xanbus Automatic Generator Start (A GS) Owner’ s Guide Configuration of the Xanbus AGS Exercise Dur Full na me Exercise Duration (in minutes) Purpose "Exercise D ur" sets how long the generator will run when it is exercised.
975-0082-01-01 57 Configuration of the Xanbus AGS Relay3 Purpose "Relay3" sets the function of Relay 3 of the AGS. The function of Relay 3 affects contac ts 1 9 and 20 of the 20-contact connector and external wiring harness. Considerations Selecting a value for "Gen Type" automatically configures "Relay3" .
58 Xanbus Automatic Generator Start (A GS) Owner’ s Guide Configuration of the Xanbus AGS Crank Delay Purpose "Crank Dela y" specifies t he delay tim e from when the prehea t relay is de-ener giz ed to when the S t art Relay is energized (and cr anking the starter motor).
975-0082-01-01 59 Configuration of the Xanbus AGS Gen Start T ries "Gen Start Tries" specifies how many times the AGS will attempt to start the generator .
60 Xanbus Automatic Generator Start (A GS) Owner’ s Guide Configuration of the Xanbus AGS Restore Defaults The "Restore D efaults" returns the AGS to the factory default settings. GenMode Purpose The "GenMode" menu item controls the cur rent operating mode of the AGS.
975-0082-01-01 61 Configuration of the Xanbus AGS Automatic Mode Over rides When the AGS is in Automatic mode, several settings and condi tions override automatic start and stop triggers. These overrides include, in order of priority: • Faults—The AGS stops the gene rator when a fault occurs.
62 Xanbus Automatic Generator Start (A GS) Owner’ s Guide Configuration of the Xanbus AGS Mode The "Mode" menu item is a device operatin g mode and provides the means to put the AGS in Standby Mode or return it from to Operating Mode. The AGS Mode must be set to [S tandby] before selecting a generator type.
975-0082-01-01 63 Configuration of the Xanbus AGS User Settings Use this table to record any customiz ed AGS settings fo r future reference. T able 5 Generator Configuration Settings , V alues, Defaul.
64 Xanbus Automatic Generator Start (A GS) Owner’ s Guide Operation of the Xanbus A GS Accessing the A GS Home Screen Use the AGS Home Screen to vi ew ba sic operational status information for the generator . The AGS Home Screen d i splays the generator start settings (i.
975-0082-01-01 65 Operation of the Xanbus AGS Starting and Stopping the Generator Use the AGS to start or stop the generator manually using the Xanbus System Control Panel (SCP ) or automatically in re sponse to an electrical system condition. T o set the AGS to start and st op the generator automatically: 1.
66 Xanbus Automatic Generator Start (A GS) Owner’ s Guide Operation of the Xanbus AGS Using Quiet Time Use the Quiet T ime feature to ensure t hat the AGS wi ll not start the generator during the night or d uring ti mes that confl ic t with local noise restrictions.
975-0082-01-01 67 Operation of the Xanbus AGS Modes of Operation The AGS, like all other Xanbus-enabl ed devices, supports two modes, Operating and Standby . The AGS mode of operation must be set to S tandby before selecting a Genera tor T ype. Selecting Standby stops the generator (if it is running).
68 Xanbus Automatic Generator Start (A GS) Owner’ s Guide Operation of the Xanbus AGS Returning the A GS to Operating Mode Use the Xanbus System Control Panel (SCP) to retu rn the AGS to Operating mode. Freedom SW System Home Screen AGS Settings Men u From the Freedo m SW System Home Screen, pr ess Ente r .
975-0082-01-01 69 T r oubleshooting Under certain conditions, the AGS gene rates a fault or warning message. These messages appear on the Xa nbus System Control Panel (SCP).
70 Xanbus Automatic Generator Start (A GS) Owner’ s Guide T roubleshooting W arning Reference T able T able 6 AGS W arning Messages Wa r ni n g Number Message Self-clearing? Cause Action W200 Generator was stopped manuall y. No Generator was stopped by an external Manu al Off switch.
975-0082-01-01 71 T roubleshooti ng W209 Gen external stop. Start gen via its control panel. Y es The generator has stopped, but not b y the AGS. The generator may have run out of gas, or may have been shut off by a switch on the generator.
72 Xanbus Automatic Generator Start (A GS) Owner’ s Guide T roubleshooting F ault Reference T able When the AGS detects a fault condition, it stops the generator . The red Fault light also comes on, and the Xanbus System Control Panel (SCP) displays a fa ult message.
975-0082-01-01 73 Specifications NO TE: Specifications are subject to change without prior notice. Electrical Specifications Nominal input network vol tage 12 Vdc Maximum operating cu rrent 200 mA @ nominal input network voltage Relay contact voltage rating 12 Vdc, 3 0 Vdc max.
74 Xanbus Automatic Generator Start (A GS) Owner’ s Guide Specifications Physical Spec ifications Dimensio ns 3 ¾ × 5 ¾ x 1 ½" (95.5 × 146 × 37 mm ) We i g h t 0.
975-0082-01-01 75 W arranty and Return Information W arranty What does this warranty cover and h o w long does it last? This Limited W arranty is provided by Xantrex T echnology USA Inc. (“Xantrex”) and covers defects in workmanship and materials in your Xanbus Automatic Ge nerator S tart (AGS).
76 Xanbus Automatic Generator Start (A GS) Owner’ s Guide W arranty and Return Information Proof of purchase may be in any one of the following forms: • The dated purchase receipt from the origina.
975-0082-01-01 77 W arran ty and Return Informati on Exclusions I F THIS PRODUCT IS A CONSUMER PRODUCT , FEDERAL LAW DOES NOT ALLOW AN EXCLUSION OF IMPLIED WARRANTIES . T O THE EXTENT YOU ARE ENTITL ED TO IMPLIED WARRANTIES UNDER FEDERAL LAW , TO THE EXTENT PERMITTED BY APPLICABLE LAW THEY ARE LIMITED TO THE DURATION OF THIS L IMITE D W ARRANTY .
78 Xanbus Automatic Generator Start (A GS) Owner’ s Guide W arranty and Return Information Information About Y our System As soon as you open your Xanbus Au tomatic Generator Start (AGS) package, record the following informatio n and be sure to keep your pr oof of purchase.
975-0082-01-01 79 Appendix A: Generator Auto Start Requir ements and T ypes Recommended Featur es In order for the generator to be automa ti cally started by the AGS, it must include electric start a nd an automatic choke. An automatic primer system may also be required on natural gas and propane powered generators.
80 Xanbus Automatic Generator Start (A GS) Owner’ s Guide Appendix A: Generator Auto Start Requirements and T ypes Tw o W i r e The two-wire type is suitable for gener ato rs that are fully automatic. This merely requires two wires to be con nected together for th e generator to start and run.
975-0082-01-01 81 Appendix A: Generator Auto Start Requirements and T ypes Three-W ire Automotive The third generator starti ng type th at is sup ported by the AGS is similar to an automotive-style ign ition. In this style, the generator uses a run circuit that is normally closed, which then re c ei v es a mom e ntary start signal .
82 Xanbus Automatic Generator Start (A GS) Owner’ s Guide Appendix B: Relay Timing RunMode For generators with RunMode star ting types (T ypes 7, 8, and 14): • Relay 1 (RunStop relay) can be used for two-wire configured generators. • Relay 1 (RunStop) and Relay 2 (Start) can be used with a common ground for three-wire configured generators.
975-0082-01-01 83 Appendix B: Relay T i ming MomentaryRun Mode For generators with MomentaryR un mode starting types (T ype 11): • Relay 1 (Run/Stop relay) can be used for two-wire configured generators.
84 Xanbus Automatic Generator Start (A GS) Owner’ s Guide Appendix B: Relay T i ming GlowStop Mode For generators with Glow Stop mode starting types (T ypes 1, 2, 3, 6, 12): • Relay 1 (Stop) and Relay 2 (S tart ) can be used with a common ground for three-wire configured generators.
975-0082-01-01 85 Appendix B: Relay T i ming StartStop Mode For generators with StartS top mode starting types (T ypes 4, 5, 9, 10): • Relay 1 (Stop) and Relay 2 (S tart ) can be used with a common ground for three-wire configured generators. • If Relay 3 is configured for preh eat, the signal only shows up on Relay 3.
86 Xanbus Automatic Generator Start (A GS) Owner’ s Guide Appendix B: Relay T i ming PulseStop Mode For generators with PulseStop mode starting types (T ype 13): • Relay 1 (Stop) and Relay 2 (S tart ) can be used with a common ground for three-wire configured generators.
975-0082-01-01 87 Appendix B: Relay T i ming Figure 42 PulseStop Mode Relay 1 Behavior Relay 1: Stop Stop Pulse Stop Pulse Stop Pulse Wait Stop Wait Wait Check Check Check.
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Xantrex Technology USA Inc. 1 800 670 0707 Tel 1 800 994 7828 Fax www.xantrex.com 975-0082-01-01 Printed in C hina ..
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