Manuale d’uso / di manutenzione del prodotto LF138 del fabbricante Woods Equipment
Vai alla pagina of 50
OP E R A TO R ' S M A NU A L LOADER S MAN0556 (Rev . 1/6/201 1) T ested. Proven. Un beat able. LF138 LF156.
2 Introduction Gen’l (Rev . 3/5/2010 ) T O THE DEALER: Assemb ly and prop er installati on of this product is the respons ibil ity of the Woods ® dea ler .
Introduction 3 MAN05 56 (9/21/2007 ) T ABLE OF CONTENT S Introductio n . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 General In formatio n . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 Introduction MAN055 6 (9/121/20 07) SPECIFICATIONS S pec ificatio ns will vary with tractor , tir e size, hy draulic system and bu cket used. The specific ations ar e given for a loader e quippe d w.
Introduction 5 MAN05 56 (9/21/2007 ) LIFT CAP ACITY & BREAKOUT VS PRESSURE Pressu re (psi) LF138 Lift Capacity at Bucket Pin (lbs.) LF138 Bre akout 31.5" For ward o f Bucket Pi n (lbs .) LF156 Lif t Capacity at Bucket Pin (lbs.) LF156 Bre akout 31.
6 Safety 1020 Lo ader SR (Re v . 2/16/2007) INST ALLA TION During inst alla tion, the tra ctor engine should be off, the ke y removed an d the bra kes lo cked. Do not disconnec t hydrauli c lines unt il attachments are removed or lowered to the ground and system pressure is rel eased by operating valve l evers.
Safety 7 1020 Lo ader SR (Re v . 2/16/2007) Power unit must be equipped with ROPS or ROPS cab and seat belt. K eep seat be lt securely fasten ed. Fall ing of f power unit can resu lt in dea th from being r un over or cr ushed. Keep foldable ROPS sy stem in “lock ed up” positio n at all tim es.
8 Safety 1020 Lo ader SR (Re v . 2/16/2007) (Safety Ru les cont inued from pre vious p age) A VOID IN JUR Y OR DEA TH FROM ROLLOVER ACCIDENTS: • Move and turn tractor at less than 6 mph (10 km/h ). • W atch fo r hidden h azard s such a s holes, ditches, and othe r obstructions which may cause tractor and loader to tip over .
Safety 9 1020 Lo ader SR (Re v . 2/16/2007) Do not loosen hydra ulic fittings or hoses while loader is in store d position. Do not climb or lean on equipment st ored on stand.
10 Safety MAN055 6 (9/21/20 07) SAFETY & INSTRUCTIONAL DECALS A TTENTION! BECOME ALERT! YOUR SAFETY IS INVOL VED! Replace Immedia tely If Damaged! 7 - PN 56053 56053-A DANGER ROLLOVERS CAN RESUL T IN INJUR Y OR DEA TH Always use ROPS and seat belt.
Safety 11 MAN055 6 (9/21200 7) 8 - PN 1 025148 A 5 - PN 56 050 3 - PN 102626 8 BE CAREFUL! Use a clea n, damp cloth to clean sa fety decal s. Avoid sp rayi ng too clos e to de cals wh en usi ng a pressur e washer; high -pressur e water can en ter throu gh ver y sm all scr atch es or unde r edges of decals causing them to pe el or come of f.
12 Operation MAN05 56 (9/21/2007) OPERATION Be famil iar with and fol low all s afety rules a nd safety decals in the manual, on the loa der , and on the tract or . The sa fe operat ion of this loade r is t he re sponsib ility of the operat or , who mu st be pr operly trained .
Operation 13 MAN055 6 (9/21/20 07) CONNECT BUCKET OR ATT ACH MENT USING QUICK ATT A CH COUPLER Positio n the hyd raulic hoses so they wil l not be pinc hed when conn ecting the attach ment. The quick attach co upler hand le shoul d be in the unlocke d (open) posit ion wi th loc k pins retracte d, Fig- ure 1.
14 Operation MAN05 56 (9/21/2007) Filling Bucket 1. Approac h and e nter the p ile wi th a leve l buc ket. Figure 4 . Fill ing B ucket 2. Loaders with single handle controls : Eas e the leve r back and towa rd you t o lift and roll ba ck th e bucket, Fi gure 5.
Operation 15 MAN055 6 (9/21/20 07) and load i s stable. • Be extra carefu l when o perating on a slo pe. • Do not operate on steep slo pes. • Do not stop, st art or change directions sud- denly on slopes. • If loader is equipped with round bale attach- ment s, always approach ba le with tracto r facing uphill.
16 Operation MAN05 56 (9/21/2007) Figure 13 . Loadi ng from a Bank Peeling and S craping Use a s light bu cket angle , travel forwar d, and hold the lift contro l for ward t o start the c ut. Ma ke a short 5- inch to 8-inch a ngle c ut and break-out clean ly , F igure 14 .
Operation 17 MAN055 6 (9/21/20 07) Figure 20 . Bucket Tilted too Far Backfilling 1. Approac h the p ile with a flat bu cket, F igure 21 . Figure 21 . Backfil ling Cor rectly 2.
18 Operation MAN05 56 (9/21/2007) GRAPPLE OPERATION The gra pple for k is a c lamping device and sh ould b e used to clamp loose h ay , str aw , or si lage. It is not to be used to di g mate rial lo ose from a pile . A VOID INJUR Y OR DEA TH FROM ROLLOVER ACCIDENTS: • Move and turn t ractor a t less than 6 mph (1 0 km/h).
Operation 19 MAN055 6 (9/21/20 07) Raise and ro ll bale ba ck just hi gh enoug h to provid e ground c learance f or trans port. Select l ow tractor speed be fore mo ving or t urnin g on a slope. Figure 25 . Picking Up Round B ale on a Slope T ransporti ng a Round Bale with Grapple Carry bal e low and s light ly rolled back .
20 Operation MAN05 56 (9/21/2007) T o help prevent personal injury from exposed fork tines , always store bale sp ear wit h tines pointed do wn, or against bale, building or ot her st able objec t. The bale sp ear is to be use d only for hand ling roun d bales.
Operation 21 MAN055 6 (9/21/20 07) PRE-OPERA TION CHECK LIST (OWNER' S RESPON SIBILI TY) ___ Review and follow all safet y rules and sa fety decal in stru ctions o n pages 6 t hrough 1 1. ___ Check tha t all safety de cals are in stalled an d in good cond ition .
22 Owner Service MAN05 56 (9/21/2007) OWNER SER VICE The info rmation in t his s ection i s written for oper ators who po ssess basic m echan ical ski lls. If you n eed he lp, your dea ler h as train ed ser vice te chni cians av aila ble. For your protec tion, read and follow the safety informa- tion in th is ma nual.
T roubleshooting 23 MAN055 6 (9/21/20 07) TROUB LESHOOTI NG The follo wing is a lis t of servic e problem s, poss ible causes, and solutions . If problem s stil l exist after prefor ming th e solu tion, contact your nearest Woods deal er fo r author ized se rvice.
24 T roubleshooting MAN055 6 (9/21/2007) TROUB LESHOOTI NG Cannot ra ise load Low oil s upply Check oi l level . Bucket overloa ded T ry lighter load. Hydraulic coupler s not ful ly engaged Reconnec t hose s. Cylinde r piston seal leaka ge Install sea l repair k it.
MAN055 6 (9/21/200 7) Dealer Check List s 25 DEALER CH ECK LIST S PRE- DELIV ERY CHE CK LIST (Dealer 's Responsi bilit y) Inspect the loader thorou ghly after assem bly to be cer- tain it is s et up pr operly before de liveri ng it to the cus- tomer .
26 Dealer Service MAN05 56 (9/21/2007) DEALER SER VICE The info rmation in thi s se ction is written for de aler ser - vice pers onnel. The repair described herei n requir es special skil ls and tools.
MAN055 6 (9/21/200 7) Dealer Service 27 With all of the seal s installed, slide the rod guid e assembl y (5) onto rod ( 1). Install crow n pist on seal (3 J) onto pi ston (6) . Install off- set ring s (3H ) on bo th sides o f the cr own pi ston s eal (3J) in t he lar ge groov e on th e piston (6).
28 Dealer Service MAN05 56 (9/21/2007) Figure 32 . Boom Cylin ders Figure 33 . Grapple Cylin der 1. Piston r od 3A. O- Ring 3B. Wi per rin g 3C. R od seal 3D. Ba ck-up r ing 3E. O-Ring 3G . Guard r ing 3H. Offset ri ng 3J. C rown pis ton se al 5. Rod g uide a ssemb ly 6.
MAN055 6 (9/21/200 7) Dealer Service 29 PIVOT BEARING REPLACEMENT T wo re placabl e bear ings per pivo t joint ar e locat ed in: Bearing repair ki ts for LF1 38 and L F156 lo aders ar e: 1018608 24 Beari ng repair kit (All pivot points ) 1018607 2 Beari ng repair k it (For any 1 pivot point) Replace p ivot beari ng as follows: 1.
30 Dealer Service MAN05 56 (9/21/2007) NOTES.
MAN055 6 (9/21/200 7) Assembly 31 ASSEMBLY DEALER SET-UP INSTR UCTIONS Loader as sembly is the res ponsi bility o f the Woods dealer . The l oader i s ship ped as semb led o n a pallet for your c onvenie nce. T he loa der m ust b e proper ly se t up and in stalled t o assur e prolon ged se rvice life a nd saf e operatio n.
32 Assembly MAN05 56 (9/21/2007) Pin-On Bucket Inst allation (LF138 Only) 1. Remo ve lo ader pi ns and bucket pins fro m the bucket m ountin g lugs. 2.
MAN055 6 (9/21/200 7) Assembly 33 Figure 40 . Bucket Le vel I ndicator Installed Greas e Loader Lubricate a ll pi vot points s hown on page 22 with a h igh quality SAE m ulti- purpos e grea se. Grapple Inst allation (Optional) 1. With the buc ket attache d to the load er , roll buc ket forw ard u ntil the back of it is pa rall el wit h the ground.
34 Assembly MAN05 56 (9/21/2007) Inst all Hydraulic Hoses Figure 42 . Hydraul ic Hose Installation 1. Attach s traight e nd of hose (40) to rod end o f le ft grapple cyli nder . 2. Route hose al ong ins ide of left at tachment brac ket and at tach 90° end of ho se ( 40) to the top feedl ine (43) on the left side of the g rappl e.
MAN055 6 (9/21/200 7) Inst allation 35 INST ALLATION ATT AC H LOADER TO T RACTOR Remove mo unt pin s from l oader up rights. Align tr actor wit h loader an d driv e tracto r into load er slowl y . Figu re 44 . Align Tractor to Lo ader Shut off tractor .
36 Installation MAN05 56 (9/21/2007) T o pro vide n ecessary b alance , loader frame must be equipped with bucket or att achment before att aching or detaching from tractor , or when loader is i n stored p ositi on. Do not climb or lean on equipment stored on st and.
MAN055 6 (9/21/200 7) Inst allation 37 4. Open the gr apple slightly (eno ugh to remov e som e pressu re from the pin s). 5. Remove the pins tha t attach the grapp le to th e bucket (to ols ma y be req uire d to get the pins o ut) 6. Uncouple the hy draulic s.
38 Part s MAN05 56 (9/21/2007) LF138 & LF156 LOADER ASSEMBLY 55 35. Complete D ecal S et 36. Safety De cal Set 37. French De cal S et.
MAN055 6 (9/21200 7) Part s 39 LF138 & LF156 LOADER ASSEMBLY P ART S LIST R E F P ART QTY DESCRIPTION 1 10265 90 1 Boom assemb ly - LF156 1 1026591 1 Boom as sembly - LF138 2 1026592 1 Right upri ght - LF156 2 1026594 1 Right upri ght - LF138 3 1026593 1 Left upright - LF156 3 1026595 1 Left upright - LF138 4 1024768B 1 Cy linde r , 2.
40 Part s MAN05 56 (9/21/2007) QUICK ATT ACH BUCKET ASSEMBLY PIN-ON BUCKET ASSEM BLY (LF138 ONLY) R E F P ART QTY DESCRIPTION 1 2470084G - 84" Bucke t w/Grap ple lugs 1 2470084 - 84" Bucket 1 2470096 - 96" Bucket w/G rappl e lugs 2 101417 9K - 84" Cutting ed ge kit (incl.
MAN055 6 (9/21200 7) Part s 41 QUICK ATT ACH COUPLER (OPTIONAL FOR LF138) R E F P ART QTY DESCRIPTION A 24500 00 - ISO 23206 C arriage a s sembly 1 --------- 1 ISO 2320 6 Carriage (NSS) 2 1025541 1 Ha ndle 3 1025542 1 Ha ndle link - right 4 1025545 1 Ha ndle link - left 5 1025941 1 L atch link 6 1025646 4 Pi n, 1.
42 Part s MAN05 56 (9/21/2007) HYDRAULIC HOSE ROUTING & P ART S LIST R E F P ART QTY DESCRIPTION 1 1025656 1 Feedline - Bu cket rod upper - LF156 1 1026250 1 Feedline - Bu cket rod upper - LF138 2.
MAN055 6 (9/21200 7) Part s 43 HYDRAULIC CYLINDER SEA L KIT S & ASSEMBLY Length Seal Kit Cylinder T ube ID Rod OD Extended Retracted S pan ner Nut Sty l e Threa ded Rod Gland Style Complete Assembl y LF138 Bo om 2.76 1.77 67.00 38 .07 N.A. 1024771 1024766 RH 1024767 LH LF156 Bo om 2.
44 Part s MAN05 56 (9/21/2007) 2490000 GRAPPLE (OPTIONAL) (Rev . 1/6/201 1) 7 - PN 10 26520.
MAN055 6 (9/21200 7) Part s 45 2490000 GRAPPLE P A RT S LIST NOTE: For items 8, 9 & 10 see Deca l pages 10 and 11. R E F P ART QTY DESCRIPTION 1 1021502B 2 Hydrauli c cylin der 2 1025916 1 Grapple.
46 Appendix Bolt T orque & Size Ch arts (Re v . 3/28/2007) BOLT T ORQUE C HART Always tighten har dware to these values unles s a different tor que value or ti ghtening p roce dure is li sted for a sp ecific applica tio n. F ast eners mus t alwa y s be replace d with t he same grade as spec ified in the m anual par ts list.
Appendix 47 Bolt T orque & Size Chart s (Rev . 3/28/2 007) BOLT SIZE CHART NOTE: Chart s hows b olt thr ead s izes an d corr espond ing he ad (wren ch) sizes f or standa rd SA E and metric bolts. ABBREVIATIONS AG ........ ............. .......... .
48 Index MAN05 56 (9/21/2007) INDEX A ASSEMBLY Dealer Set- Up Instr uctions 31 D DEALER CHECK LI STS Delivery (Dealer ’s Respo nsibili ty) 25 Pre-De liver y (Dea ler’ s Re sponsib ility ) 25 DEAL .
F-3079 (Rev . 1/12/201 1) W oods Equipment Company 260 6 South Illinois Route 2 Post Office Box 1000 Oregon, Illi nois 61061 USA 800-319-663 7 tel 800 -399-66 3 7 f ax www .W oodsEquipme nt.com W ARRANTY All Models Except Mow ’ n Machine TM Zero-T urn Mowers Plea se En ter In fo rma tion B elow an d Save for F utu re R efer ence .
F-8494 (Rev . 6/23/2005) ©2007 Woods Equipment Company . All rights reserved. WOODS and the W oods logo are trademarks of W oods Equipment Company . All oth er trademarks, trade names , or service mark s not owned by Woods Equipm ent Company that appear in this manual are the propert y of t heir respect ive companies or mark holders.
Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il Woods Equipment LF138 è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del Woods Equipment LF138 - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso Woods Equipment LF138 imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul Woods Equipment LF138 ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il Woods Equipment LF138, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del Woods Equipment LF138.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il Woods Equipment LF138. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo Woods Equipment LF138 insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.
