Manuale d’uso / di manutenzione del prodotto ONE-WAY PLATE COMPACTOR del fabbricante Multiquip
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OPERA TION AND P AR TS MANUAL Re vision #4 (01/14/11) THIS MANU AL MUST A CCOMP ANY THE EQ UIPMENT A T ALL TIMES. SERIES MODEL MVC77 ONE-W A Y PLA TE COMP ACTOR (HONDA GX160K1QX2 GASOLINE ENGINE) T o find the latest re vision of this publication, visit our website at: www .
l P A GE 2 — MVC77 PLA TE COMP A CT OR — OPERA TION AND P AR TS MANU AL — REV . #4 (1/14/11) PROPOSITION 65 W ARNING.
MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11) — PAGE 3 NOTES.
l P A GE 4 — MVC77 PLA TE COMP A CT OR — OPERA TION AND P AR TS MANU AL — REV . #4 (1/14/11) MVC77 Plate Compactor Proposition 65 W ar ning ............................................. 2 T able Of Contents ......................................
MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11) — PAGE 5 P AR TS ORDERING PROCEDURES www .multiquip .com Or dering par ts has never been easier! Choose fr om three easy op.
l P A GE 6 — MVC77 PLA TE COMP A CT OR — OPERA TION AND P AR TS MANU AL — REV . #4 (1/14/11) SAFETY INFORMA TION Do not operate or service the equipment before reading the entire manual. Saf ety precautions should be f ollowed at all times when operating this equipment.
MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11) — PAGE 7 SAFETY INFORMA TION GENERAL SAFETY CA UTION NEVER operate this equipment without proper protectiv e clothing, .
l P A GE 8 — MVC77 PLA TE COMP A CT OR — OPERA TION AND P AR TS MANU AL — REV . #4 (1/14/11) SAFETY INFORMA TION COMP A CT OR SAFETY D ANGER NEVER operate the equipment in an e xplosive atmosphere or near combustib le mater ials. An e xplosion or fire could result causing sev ere bodily harm or e ven death.
MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11) — PAGE 9 SAFETY INFORMA TION FUEL SAFETY D ANGER DO NO T add fuel to equipment if it is placed inside truck bed with plastic liner . P ossibility exists of e xplosion or fire due to static electricity .
l P A GE 10 — MVC77 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #4 (1/14/11) SAFETY INFORMA TION TRANSPOR TING SAFETY CA UTION NEVER allo w any person or animal to stand underneath the equipment while lifting.
MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11) — PAGE 11 S N O I T A C I F I C E P S R O T C A P M O C . 1 E L B A T l e d o MH S d n a H , S , 7 7 - C V M e c r o F l a g u f i r t n e C) g k 0 2 5 1 ( .
l P A GE 12 — MVC77 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #4 (1/14/11) Definition of Plate Compactor The Mikasa MVC77 Series is a walk behind, plate compactor designed for the compaction of sand, mixed soils and asphalt.
MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11) — PAGE 13 Figure 1. MVC77 Series Plate Compactor Components Figures 1 and 2 shows the location of the components and general maintenance par ts. The function of each component is described below: 1 .
l P A GE 14 — MVC77 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #4 (1/14/11) Figure 2. Engine Controls & Components INITIAL SER VICING The engine (Figure 2) must be checked for proper lubrication and filled with fuel prior to operation.
MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11) — PAGE 15 Before Starting 1 . Read safety instructions at the beginning of manual. 2 . Clean the compactor , removing dir t and dust. Particular ly , the bottom of the plate, engine cooling air inlet, carburetor and air cleaner .
l P A GE 16 — MVC77 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #4 (1/14/11) 2 . The V -belt tension is proper if the V -belt bends 10 to 15 mm (Figure 8) when depressed with finger at midway between the clutch and vibration pulley shafts.
MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11) — PAGE 17 D 1 . Place the fuel valve lever (Figure 9) in the "ON" position. Figure 9. Fuel V alve Lever 2 . Place the Engine ON/OFF switch (Figure 10) in the "ON" position.
l P A GE 18 — MVC77 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #4 (1/14/11) 6 . If the engine has started, slowly return the choke lever (Figure 11) to the CLOSED position. If the engine has not started repeat steps 1 through 5.
MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11) — PAGE 19 Operation 1 . Once the engine has started, move the engine throttle lever quickly to the fast position. 2 . With the throttle lever in the fast position, the engine speed should be around 2,300 RPM, therefore engaging the cen- trifugal clutch.
l P A GE 20 — MVC77 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #4 (1/14/11) Inspection and Maintenance Service T a bles. 1 . T o make sure y our plate compactor is alwa ys in good working condition before using, carry out the maintenance inspection in accordance with T ables 4 through 6.
MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11) — PAGE 21 Checking and Replacing the V -Belt and Clutch 1 . After 200 hours of operation, remove the upper belt cover to check the V -belt tension. T ension is proper if the belt bends about 10 mm when depressed strongly with finger between shafts.
l P A GE 22 — MVC77 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #4 (1/14/11) Pump Storage For storage of the pump for over 30 days, the following is required: Drain the fuel tank completely . Run the engine until the fuel in the injection system is completely consumed .
MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11) — PAGE 23 G N I T O O H S E L B U O R T E N I G N E . 7 E L B A T N O T P M Y SE S U A C E L B I S S O PN O I T U L O S o n t u b , e l b a l i a v a s i l e u f " , t r a t s o t t l u c i f f i D .
l P A GE 24 — MVC77 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #4 (1/14/11) ) D E U N I T N O C ( G N I T O O H S E L B U O R T E N I G N E . 7 E L B A T N O T P M Y SE S U A C E L B I S S O PN O I T U L O S s i n o i s s e r p m o c " r e w o p n i k a e W " .
MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11) — PAGE 25 G N I T O O H S E L B U O R T R O T C A P M O C E T A L P . 8 E L B A T N O T P M Y SE S U A C E L B I S S O PN O I T U L O S s i n o i t a r b i v d n a , w o l o o t d e e p s l e v a r T .
l P A GE 26 — MVC77 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #4 (1/14/11) EXPLANA TION OF CODES IN REMARKS COLUMN The f ollowing section e xplains the different symbols and remarks used in the P ar ts section of this manual. Use the help numbers f ound on the back page of the man ual if there are any questions .
MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11) — PAGE 27 MVC77 Series1 T O 5 UNITS WITH HOND A GX160K1QX2 ENGINE 1 to 3 Units Qt y . P/ N Description 3 ............ 070503350 ............ V -BEL T 1 ............ 060403060 .
l P A GE 28 — MVC77 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #4 (1/14/11) NAMEPLA TE AND DECALS.
MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11) — PAGE 29 NO P AR T NO P AR T NAME QTY . REMARKS 1 920203290 DECAL: CAUTION 1 DSC01 2 920203060 DECAL: CA UTION (ST AR T EN.
l P A GE 30 — MVC77 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #4 (1/14/11) MAIN BODY ASSY ..
MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11) — PAGE 31 NO P AR T NO P AR T NAME QTY . REMARKS 1 408105330 VIBRA TING PLA TE, 430/77 1 2 930405011 SHOCK ABSORBER MED-50/S 4 3 031110160 PLAIN W ASHER M10 4 4 408105320 BASE .
l P A GE 32 — MVC77 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #4 (1/14/11) ENGINE PULLEY/CLUTCH ASSY . ENGINE PULLEY/CLUTCH ASSY .
MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11) — PAGE 33 ENGINE PULLEY/CLUTCH ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 10 EH172YD4020 ENGINE ASSY . (ROBIN) ............................ 1 ............. REPLACES 911202046 1 0 ENGINE ASSY .
l P A GE 34 — MVC77 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #4 (1/14/11) VIBRA TOR/PLA TE MOUNTING ASSY ..
MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11) — PAGE 35 NO P AR T NO P AR T NAME QTY . REMARKS 1 408105330 VI BR A TING PLA TE 1 46 012212035 B OL T 12X35 T .
l P A GE 36 — MVC77 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #4 (1/14/11) VIBRA TOR ASSY ..
MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11) — PAGE 37 NO P AR T NO P AR T NAME QTY . REMARKS 1 * 408010057 VIBRA TING CASE/77,90 .
l P A GE 38 — MVC77 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #4 (1/14/11) W A TER T ANK ASSY ..
MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11) — PAGE 39 NO P AR T NO P AR T NAME QTY . REMARKS 39 408106380 W A TER T ANK 1 40 408316691 C AP , W A TER T ANK (W/PK) .
l P A GE 40 — MVC77 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #4 (1/14/11) HONDA GX160K1QX2 — CYLINDER ASSY ..
MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11) — PAGE 41 NO P AR T NO P AR T NAME QTY . REMARKS 1 12210ZH8000 HEAD COMP ., CYLINDER 1 2 12204ZE01306 GUIDE, INLET V A L VE 1 4 12205ZE1315 GUIDE, EXHA UST V AL VE 1 6 12216ZE5300 CLIP , VLA VE GUIDE 1 7 12251ZF1800 GASKET , CYLINDER HEAD 1 8 12310ZE1010 CO VER COMP .
l P A GE 42 — MVC77 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #4 (1/14/11) HONDA GX160K1QX2 — CYLINDER BARREL ASSY ..
MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11) — PAGE 43 NO P AR T NO P AR T NAME QTY . REMARKS 2 12000ZH8010 BARREL ASSY .
l P A GE 44 — MVC77 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #4 (1/14/11) HONDA GX160K1QX2 — CRANKCASE COVER ASSY ..
MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11) — PAGE 45 NO P AR T NO P AR T NAME QTY . REMARKS 1 11300ZZE1633 C O VER ASSY . CRANKCASE ...... 1 ............ INCLUDES ITEMS W/ * 4 11381ZH8801 G ASKET CRANKCASE 1 5 15600ZE1003 OIL GA UGE ASSY .
l P A GE 46 — MVC77 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #4 (1/14/11) HONDA GX160K1QX2 — CRANKSHAFT ASSY ..
MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11) — PAGE 47 NO P AR T NO P AR T NAME QTY . REMARKS 2 13310ZE1000 CRANKSHAFT COMP . 1 13 92101080250A B O L T 1 14 90473842000 W ASHER 8MM 1 15 90741883810 KEY 5X5X33 1 HONDA GX160K1QX2 — CRANKSHAFT ASSY .
l P A GE 48 — MVC77 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #4 (1/14/11) PIST ON ASSY . HONDA GX160K1QX2 — PISTON ASSY ..
MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11) — PAGE 49 PIST ON ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 13010ZH8941 RING SET , PISTON (STD) 1 1 13011ZH8941 RING SET , PISTON (0.25) 1 1 13012ZH8941 RING SET , PISTON (0.
l P A GE 50 — MVC77 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #4 (1/14/11) HONDA GX160K1QX2 — CAMSHAFT ASSY ..
MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11) — PAGE 51 NO P AR T NO P AR T NAME QTY . REMARKS 1 14100ZE1812 CAMSHAFT ASSY .
l P A GE 52 — MVC77 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #4 (1/14/11) HONDA GX160K1QX2 — RECOIL ST ARTER ASSY ..
MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11) — PAGE 53 NO P AR T NO P AR T NAME QTY . REMARKS 1 28400ZH8013ZA RECOIL ST AR TER*NH1* (RED) ..... 1 ........ INCLUDES ITEMS W/# 1 28400ZH8013ZB RECOIL ST ARTER*NH1* (BLA CK) .
l P A GE 54 — MVC77 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #4 (1/14/11) HONDA GX160K1QX2 — F AN COVER ASSY ..
MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11) — PAGE 55 NO P AR T NO P AR T NAME QTY . REMARKS 3 19610ZE1000ZA F AN C O VER COMP . 1 7 19612ZH8000 S ID E PL A T E (STD) 1 10 19630ZH8000 SH R OUD COMP . 1 15 36100ZE1015 SWITCH ASSY .
l P A GE 56 — MVC77 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #4 (1/14/11) HONDA GX160K1QX2 — CARBURETOR ASSY ..
MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11) — PAGE 57 NO PART NO PART NAME QTY . REMARKS 2# 16010ZE1812 GASKET SET 1 3# 16011ZE0005 FL O A T V AL V E SE T 1 4# 16013ZE0005 FLO A T S ET 1 5# 16015ZE0831 FL O A T CHAMBER SET .
l P A GE 58 — MVC77 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #4 (1/14/11) HONDA GX160K1QX2 — AIR CLEANER ASSY ..
MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11) — PAGE 59 NO P AR T NO P AR T NAME QTY . REMARKS 1 16271ZE1000 P A CKING, ELBOW 1 2 17210ZE1822 CLEANER ELEMENT .
l P A GE 60 — MVC77 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #4 (1/14/11) HONDA GX160K1QX2 — MUFFLER ASSY ..
MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11) — PAGE 61 NO P AR T NO P AR T NAME QTY . REMARKS 2 18310ZF1000 M U FFLER COMP .
l P A GE 62 — MVC77 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #4 (1/14/11) HONDA GX160K1QX2 — FUEL T ANK ASSY ..
MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11) — PAGE 63 NO P AR T NO P AR T NAME QTY . REMARKS 10 16854ZH8000 RUBBER, SUPPORT (107MM) 1 17 16955ZE1000 JOINT , FUEL T ANK 1 20 17510ZE1020ZA FUEL T ANK COMP . 1 21 17620ZH7023 FUEL T ANK CAP CP .
l P A GE 64 — MVC77 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #4 (1/14/11) HONDA GX160K1QX2 — COOLING F AN & FL YWHEEL ASSY .
MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11) — PAGE 65 NO P AR T NO P AR T NAME QTY . REMARKS 1 19511ZE1000 COOLING F AN 1 5 28451ZH8003 ST AR TER PULLEY 1 6 31100ZE1010 FL YWHEEL COMP . 1 10 90201878003 SPECIAL NUT 14MM 1 11 13331357000 WOODRUFF KEY 25X18 1 HONDA GX160K1QX2 — COOLING F AN & FL YWHEEL ASSY .
l P A GE 66 — MVC77 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #4 (1/14/11) HONDA GX160K1QX2 — IGNITION COIL ASSY ..
MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11) — PAGE 67 NO P AR T NO P AR T NAME QTY . REMARKS 1 30500ZE1033 IGNITION COIL CP ASSY . 1 2 30600ZE1013 SP ARK PLUG CAP ASSY . 1 14 90121952000 FLANGE BOL T 6X25 2 HONDA GX160K1QX2 — IGNITION COIL ASSY .
l P A GE 68 — MVC77 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #4 (1/14/11) HONDA GX160K1QX2 — CONTROL ASSY ..
MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11) — PAGE 69 NO P AR T NO P AR T NAME QTY . REMARKS 2 16551ZE0010 GO VERNOR ARM 1 3 16555ZE1000 GO VERNOR ROD 1 4 16561ZE1020 GO VERNOR SPRING 1 5 16562ZE1020 SRRING, THRO TTLE 1 7 16500ZH8812 CONTROL ASSY .
l P A GE 70 — MVC77 PLA TE COMP A CT OR — OPERA TION AND P ARTS MANU AL — REV . #4 (1/14/11) TERMS AND CONDITIONS OF SALE — P ARTS P A YM ENT TERMS T erms of payment for parts are net 3 0 days. FREIGHT P OLIC Y All parts orders will be shipped collect or prepaid with the c harges add ed to the invoice.
MVC77 PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #4 (1/14/11) — PAGE 71.
OPERA TION AND P AR TS MANUAL Y our Local Dealer is: HERE’S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING UNITED ST A TES Multiquip Corporate Office MQ P ar ts Depar tment 18910 Wilmington A ve. Carson, CA 90746 Contact: mq@multiquip .
Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il Multiquip ONE-WAY PLATE COMPACTOR è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del Multiquip ONE-WAY PLATE COMPACTOR - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso Multiquip ONE-WAY PLATE COMPACTOR imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul Multiquip ONE-WAY PLATE COMPACTOR ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il Multiquip ONE-WAY PLATE COMPACTOR, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del Multiquip ONE-WAY PLATE COMPACTOR.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il Multiquip ONE-WAY PLATE COMPACTOR. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo Multiquip ONE-WAY PLATE COMPACTOR insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.
