Manuale d’uso / di manutenzione del prodotto Mercury 3000Si del fabbricante AB Soft
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Mercury ™ 3 000Si Dual Axis A verager M M o o t t i i o o n n C C o o n n t t r r o o l l F F e e e e d d b b a a c c k k U U s s i i n n g g A A v v e e r r a a g g i i n n g g o o f f T T w w o o .
icroE Systems was founded to advance encoder technology to a level never before achieved. Our objective was to design encoder systems that would be small enough to fit into densely packed OEM equipmen.
Page 1 P P r r e e c c a a u u t t i i o o n n s s Follow standard ESD precautions. T urn power off before connecting the sensor . Do not touch the electrical pins without static protection such as a grounded wrist strap. Do not touch the glass scale unless you are wearing talc-free gloves or finger cots.
Mercury 3000Si Encoder System with Linear scale Page 2 E E x x p p a a n n d d e e d d V V i i e e w w Scale benching edge End locator pin End index mark Sensor mounting holes (2) Bracket mounting hol.
Mercury 3000Si Encoder System with Rot ary scale Page 3 Double shielded cable S S y y s s t t e e m m V V i i e e w w Shown with Rotary scale Sensors (shown attached to a customer -supplied mounting b.
Inst allation Instructions Linear Encoders - Mounting Page 4 1 2 Install the sensors on your mounting surfaces referencing the appropriate datum surface as shown on the interface drawing. Use 2 washers per mounting screw . Benching pins may be used to locate each sensor if the system mechanical tolerances are adequate.
Inst allation Instructions Linear Encoders - Alignment Page 5 5 If benching dimensions cannot be provided, proper sensor alignment may require minor adjustments to each sensor’ s position with respect to the scale. This can be performed easily using the LED alignment indicators, as illustrated below .
Inst allation Instructions Rot ary Encoders - Mounting Page 6 Attach your hub/scale assembly to the rotary device. Refer to the interface drawing. The reflective surface of the scale must face the sensors. 1 2 Install the sensors on your mounting surface referencing the appropriate datum surface as shown on the interface drawing.
Inst allation Instructions Rot ary Encoders - Alignment Page 7 5 If benching dimensions cannot be provided, proper sensor alignment may require minor adjustments to each sensor’ s position with respect to the scale. This can be performed easily using the LED alignment indicators, as illustrated below .
Reference Section Installation of Linear Scales Page 8 MicroE Systems L 0.2L 0.6L 0.2L Benching pins Positioning the Scale Note: Before beginning mounting procedure, use talc-free gloves or finger cots to handle the scales. "Benching" the scale to the system means aligning the scale by means of benching pins.
Page 9 Reference Section Sensors mounted with good electrical contact to a well-grounded surfaces (preferred) 1. 25-pin D-sub connector grounding: The encoder's connector shell must be in intimate, electrically conductive contact with the customer - supplied mating connector , which must be isolated from the controller's ground.
Page 10 Customer Interface Cable Requirements Customer cables that interface to Mercury series encoders must have the following characteristics: • T wisted pair signal wiring.
Introduction Historically , the method of choice for many optical position feedback systems has been A quad B (Quadrature) output. The limitation of this method is output speed, especially when the interpolation level is high.
Index Processing A unique physical position is referenced on all gratings and is called an index position. The value of this position is determined during an index capture routine initiated by a button press or the SmartPrecision Software and is permanently stored for use after power cycling.
Hardware Requirements: SmartPrecision Software for M3000SiDAA requires a PC with the following minimum specifications: · Windows 2000 or XP operating systems · 300MHz · 32Mb RAM · 1024 x 768 or higher screen resolution with High Color (16 bit color) · 20Mb free disk space · One USB port (V ersion 1.
The M3000SiDAA interpolator module can be configured quickly and easily using the SmartPrecision Software. The M3000SiDAA inter - polator will accept input from two separate encoders. The M3000SiDAA has three output channels. These can be configured to output the following: Channel 1, Channel 2, Average ((Ch1+Ch2)/2), and/or Difference (Ch1-Ch2).
C C h h a a n n n n e e l l f f o o r r A A v v e e r r a a g g e e I I n n d d e e x x : : Selects the input channel index that will be used for the Averaged output.
F F r r i i n n g g e e C C o o u u n n t t e e r r S S i i z z e e The M3000SiDAA allows the user to configure the serial word to increase sampling rate.
Display Setting The Status Display in the center of the screen gives the user a snapshot of the interpolator con- figuration as well as Index posi- tion indication. The indicator light on the SmartPrecision soft- ware mimics the LED on the M3000SiDAA.
Calibration - SmartPrecision Sof tware Calibration should be performed only after each of the encoders is aligned properly . Calibration can be initiated by either the Calibrate button using Smart Signal Software or through the recessed push button switch in the M3000SiDAA.
Encoder Signal Data Plot showing pre-porcessed and processed data. The Encoder Signal Graph will plot the encoder signal for Channel 1 or Channel 2. The M3000SiDAA has a USB interface which allows very fast data collection and plotting.
Operating and Electrical Specifications Maximum Power Supply: 5V+/-5% @ 550mA (including two sensors) Operating T emperature: 0 to 70 degrees C Storage T emperature: -30 to 80 degrees C Humidity: 10 t.
Serial Output S pecification The interface to the M3000SiDAA Interpolator uses the following signals to implement serial communication, n_spiEnable (n_CS), spiDataOut (SDO), spiClockIn (SCK), and optionally spiClockOut (SCF). Each signal is differential and RS-422 compatible .
Symbol Parameter Minimum T ypical Maximum Units tspiH spiClock High T ime 50 ns tspiL spiClock Low Time 50 ns tCSC n_spiEnable to spiClock 0 ns tCSD n_spiEnable to DataV alid 80 ns tV .
Operational Modes: T rigger Approach T iming Diagram Symbol Parameter Minimum T ypical Maximum Units tspiH spiClock High T ime 50 ns tspiL spiClock Low Time 50 ns tTDR n _ spiEndable to DataReady .
T roubleshooting Problem The Power/Calibration indicator will not come on. Solution • Make sure that the SmartPrecision electronics’ 25-pin HD connector is fully seated and connected. • Confirm that +5 Volts DC is being applied to pin 24 on the SmartPrecision electronics’ 25-pin HD connector and that pin 25 is connected to ground.
Cont act MicroE Systems Cleaning scales General Particle Removal Blow off the contamination with nitrogen, clean air , or a similar gas. Contamination Removal Use a lint-free cleanroom wipe or cotton swab dampened with isopropyl alcohol or acetone only .
Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il AB Soft Mercury 3000Si è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del AB Soft Mercury 3000Si - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso AB Soft Mercury 3000Si imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul AB Soft Mercury 3000Si ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il AB Soft Mercury 3000Si, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del AB Soft Mercury 3000Si.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il AB Soft Mercury 3000Si. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo AB Soft Mercury 3000Si insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.
