Manuale d’uso / di manutenzione del prodotto S005 del fabbricante Ingersoll-Rand
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Form MHD56391 P AR TS, OPERA TION AND MAINTENANCE MANU AL fo r MANU AL CHAIN HOIST MODELS SMB005 SMB010 SMB015 SMB020 1/2 ton 1 ton 1-1/2 ton 2 ton SMB030 SMB050 3 ton 5 ton (Dwg. MHP0831) Unless otherwise noted, to ns in this manual are metric tons. 1 metric ton = 2,200 lb.
2 MHD56391 - Edition 2 1 SAFETY INF ORMATION This manual provides important information for all personnel involved with the safe installation, operation and proper maintenance of this product. Even if you feel you are familiar with this or similar equipment, you should read this manual before operating the product.
MHD56391 - Edition 2 3 12. When using two hoists to suspend o ne load, select two hoists each having a rated capacity equal to or more than the load. This provides adequate safety in th e event of a sudden load shift. 13. Never place your hand inside the throat area of a hook.
Series Hoist Capacity Lift (Hoist load chain/ hook trav el) Hand Chain (Hand chain is 2 ft less than lift) Slip Clutch SMB = Silver Series Manual Chain Hoist 005 = 1/2 metric ton / 500 kg 010 = 1 metr.
MHD56391 - Edition 2 5 Initial Operating Checks CAUTION • Ensure the hoist top hoo k is properly installed on the support member and the hook latch is engaged. Operate the hoist with a test load (10% of rated capacity) by raising and lowering this load several times.
6 MHD56391 - Edition 2 Load Chain Reports Records should be maintained documenting the condition of load chain removed from service as part of a long-range load chain inspection program.
MHD56391 - Edition 2 7 1. Fa steners. Ch eck rivets, capscrews, nuts, cotter pins and other fasteners on hooks and hoist body . Replace if missing and tighten or secure if loose. 2. All Components. Inspect for wear, damage, distortion, deformation and cleanliness.
8 MHD56391 - Edition 2 T R OUBLESHOOTING This section provides basic troublesho oting information. Specific causes to prob lems are best identified by thorough inspection s performed by personnel instructed in safety , operation and maintenance of this equipment.
MHD56391 - Edition 2 9 3. Using a “C” link, join the old load chain to the new load chain. (If the old load chain was installed correctly , the “C” link assures end link of new load chain will be correctly reeved through the hoist.) Be sure welds of “standing” links on the new load chain are facing away from the hoist load sheave.
10 MHD56391 - Edition 2 General Disassembly The following instructions provide the necessary information to disassemble, inspect, repair , an d assemble the hoist. Parts drawings of the hoist assembly are provided in the parts section. If a hoist is being completely disassembled for any reason, follow the order of the topics as they are presented.
MHD56391 - Edition 2 11 Repair Actual repairs are limited to the removal of small burrs and other minor surface imperfections from gears and shafts. Use a fine stone or emery cloth for this wor k. 1. W orn or damaged parts must be replaced. Refer to the applicable parts listing for specific replacemen t parts information.
12 MHD56391 - Edition 2 Hand Chain Adjustment or Replacement CAUTION • When cutting the weld side of a hand chain l ink, do not cut or nick the opposite side. A d amaged link must be replaced to pre vent prematur e failure. A falling hand chain can cause injury .
MHD56391 - Edition 2 13 SERVICE NOTES.
14 MHD56391 - Edition 2 HOIST ASSEMBLY PARTS DRAWING 5 ton 5 ton 5 ton 35 68 18 31 30 70 67 24 23 63 9 8 7 6 5 3 4 1 10 26 21 15 91 66 20 33 31 65 64 41 38 12 62 4 32 19 22 92 67 68 18 31 30 39 25 2 47 46 44 10 43 93 40 31 18 67 11 11 37 36 37 70 70 34 68 45 28 34 68 67 18 76 77 27 82 87 82 5 17 17 17 (Dwg.
MHD56391 - Edition 2 15 HOIST ASSEMBLY PARTS LIST ITEM NO. DESCRIPTION OF P AR T QTY . TOT AL PA R T N O . 1/2 ton 1 ton 1-1/2 ton 2 ton 3 ton 5 ton * Cover Kit (includes items 1, 10 and 43) 1 455.
16 MHD56391 - Edition 2 HOIST ASSEMBLY PARTS LIST CONTINUED ITEM NO. DESCRIPTION OF P AR T QTY . TOT AL PA R T N O . 1/2 ton 1 ton 1-1/2 ton 2 ton 3 ton 5 ton 31 Spring 1 Not sold separately 32 An.
MHD56391 - Edition 2 17 ACCESSORIES AND KITS PARTS LIST DESCRIPTION OF P AR T PA R T N O . Chain Lubricant LUBRI-LINK-GREEN® PARTS ORDERING INF ORMATION The use of other than genuine Ingersoll Rand replacement parts may adversely affect the safe operation of this product.
18 MHD56391 - Edition 2 DECLARATION OF CONF ORMITY DECLARA TION OF CONFORMITY ( CS ) PROHLÁŠENÍ O SHOD ċ ( DA ) FABRIKA TIONSERKLÆRING ( DE ) K ONFORMIT Ä TSERKLÄRUNG ( EL ) ƩƬƯƻƶƬ ƧƱƧ.
MHD56391 - Edition 2 19 W ARRANTY LIMITED W ARRANTY Ingersoll Rand Company warrants to the original user it s Hoists and W inches (Products) to be free of defects in material and workmanship for a period of one year from the date of purchase.
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Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il Ingersoll-Rand S005 è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del Ingersoll-Rand S005 - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso Ingersoll-Rand S005 imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul Ingersoll-Rand S005 ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il Ingersoll-Rand S005, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del Ingersoll-Rand S005.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il Ingersoll-Rand S005. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo Ingersoll-Rand S005 insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.
