Manuale d’uso / di manutenzione del prodotto HCE1000W del fabbricante Follett
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HCE1000A, HCE1000W 50Hz Icemaker s 801 Church Lane • Easton, P A 18040, USA T oll free (800) 523-9361 • (610) 252-7301 F ax (610) 250-0696 • www .follettice.com Following installation, please forwar d this man ual to the appr opriate operations person.
2 Follett Corporation Equipment Return P olicy Follett equipment ma y be returned for credit under the f ollowing conditions: 1. The equipment is new and unused. 2. A return author ization number has been issued b y customer service within 30 days after shipment.
3 W elcome to Follett Corporation Specifications Operation Cleaning W eekly e xterior care Monthly condenser cleaning Semi-annual e vaporator cleaning Service Icemaker operation W ater system Electric.
4 W elcome to Follett F ollett equipment enjo ys a well-deser v ed reputation for e xcellent perf or mance, long-term reliability and outstanding after-the-sale suppor t.
5 Specifications Electrical Each icemaker requires its o wn separate circuit with electrical disconnect within 10 ft (6m). Equipment ground required. Standard electrical – 220-240/50/1 Maximum icema.
6 Dimensions and c learances Entire front of icemaker m ust be clear of obstructions/connections to allow remov al. 1" (26mm) clearance abov e icemaker f or ser vice. 1" (26mm) minimum clearance on sides . The intake and e xhaust air grilles must provide at least 150 sq in (968 sq cm) of open area.
7 Operation Cleaning and preventive maintenance (all models) Note: Do not use bleach to sanitiz e or clean the icemaker . Preventive maintenance P eriodic cleaning of Follett’ s icemaker system is required to ensure peak perf or mance and delivery of clean, sanitar y ice.
8 2. Mix 1 gallon (3.8L) 120˚F (49˚C) w ater and 7 ounces (198g) (one 7 ounce pack et of Follett Saf eCLEAN ice machine cleaner , par t# 00132001). Locate cleaning cup . Fill until HI W A TER light comes on (Fig. 2). Note: Do not use bleach to sanitize or clean the icemaker .
9 HI W A TER Fig. 5 12 Fig. 6 Fig. 7 5. Mix 1 gallon 120˚F (49˚C) w ater and 1.6 ounces (48ml) NU-CALGON IMS-II SANITIZER. Fill until HI W A TER light comes on (Fig. 5). Note: Do not use bleach to sanitize or clean the icemaker . 6. Replace co ver on cleaning cup .
10 Fig. 8 1 2 3 16" (407mm) Fig. 9 Fig. 10 8. Disconnect coupling as sho wn (Fig. 8). 9. Using disposab le f ood ser vice grade glo ves, inser t dr y Sani-Sponge™ (kit par t# 00132068). Ne xt, inser t Sani-Sponge soaked in Nu-Calgon IMS-II sanitizer solution.
11 Fig. 11 Fig. 12 11. Reconnect coupling. Press power s witch ON. Ice pushes Sani-Sponges through tube (Fig. 11). 12. Place a sanitary (2 gallon or larger) container in bin or dispenser to collect Sani-Sponges and ice f or 10 minutes. Collect 5.5 lbs of ice from unit.
12 Service Icemaker operation (all models) F ollett’ s icemaker consists of fiv e distinct functional systems cov ered in detail as follows: • W ater system • Electrical control system • Mecha.
W ater level diagram 13 W ater system The water le vel in the e vaporator is controlled b y a f eed solenoid and le vel detecting sensors . Ref erencing the diagram belo w , water sensing rods e xtend down into the reser v oir at the end of the e vapor ator assembly .
14 Electrical system Normal control boar d operation The PC board indicator lights provide all the inf or mation necessar y to determine the machine's status.
15 T est points: The Horizon PC board incor porates on-board test points that can be used to determine various electrical outputs. The test point holes allow a standard probe to be inser ted for quic k voltage measurement. F or 208-230 systems, use TP-4 (L2) as the common for testing outputs f or solenoids, motors, etc.
16 00123232R10 801 CHURCH LANE EAST ON, P A 18040, USA 800-523-9361 OR 610-252-7301 FOR SER VICE CALL: ON THE WEB: www .follettice.com LE LE 2 LOW NORM 6 HIGH NORM LE 3 COM LE 4 ALARM LE LOW 7 LE 8 CL.
17 Compressor data Compressor current draw at 230 V A C Air-cooled Ambient air temp . 60˚F/16˚C 70˚F/21˚C 80˚F/27˚C 90˚F/32˚C 100˚F/38˚C 7.1 7.5 7.8 7.8 8.1 W ater-cooled Condenser water temp 50˚F/10˚C 60˚F/16˚C 70˚F/21˚C 80˚F/27˚C 90˚F/32˚C 7.
18 Mechanical system Evaporator disassemb ly 1. Press PURGE b utton to purge ev aporator , and then turn power OFF . 2. Unscre w and remove stream divider as sho wn. 3. Unplug and remo v e gear motor as shown. 4. Remo v e all traces of petrol-gel from the auger shaft.
19 Fig. 16 8. Loosen n ut on V -band clamp and remove . 9. Remo v e V -band clamp from front of ev aporator . 10. Remove main housing as sho wn. Fig. 17 11.
20 Lube with soap touch Do not Cardboard disc Fig. 19 3. Press ne w mating r ing into main housing as shown. 4. Lube the shaft with liquid soap in the area sho wn and slip on seal and spring. Note: Do not touch the sealing surf aces. Use cardboard disk to install.
21 Fig. 22 11. Reconnect transpor t tube to louvered docking assemb ly . 12. Plug sensor in at the electr ical bo x. 13. Reconnect vent tube to the shuttle housing as shown. Apply petrol-gel Fig. 23 14. Apply a light coat of petrol-gel compound to the auger shaft.
22 Fig. 25 20. Remove bolt and reinstall the w asher and bolt. Place retainer ov er bolt and secure with nut and washer . Apply petrol-gel Fig. 26 21. Lubr icate body of stream div er ter with petrol-gel and reinstall. 22. Plug gear motor power cord into electrical bo x.
23 High pressure vapor high side refrigeration line run filter dryer thermostatic expansion valv e high side service por t low side service por t condenser heat exchanger low side refrigeration line r.
24 Refrigeration charge All ser vice on refrigeration systems must be perf or med in accordance with all feder al, state and local laws . It is the responsibility of the technician to ensure that these requirements are met. Recharging icemaker to other than f actor y specifications will v oid the warranty .
25 “Bin full” detection system The F ollett Horizon icemaker incorporates a unique “bin full” detection system that consists of the shuttle and actuator . The shuttle incor porates a flag and sensor . Referencing the figure belo w , the nor mal running position of the flag is down, out of the sensor .
26 T roub leshooting Please see “Ser vice” section for a description of each function. 1. Ice machine is in running condition but not making ice . 2. The CPU is not flashing. 3. Machine in TIME DELA Y without full bin. 4. Ice machine is not making ice .
27 7. Ice machine is not making ice . Drain clog. 8. Ice machine is making ice . Excessive w ater in bin or coming into bin from transpor t tube. 9. Ice machine is not making ice . Lo water . 1. Remov e kink or bloc kage from drain hose. 2. Re-route floor drain.
28 Replacement par ts Evaporator assemb ly Order parts online www .follettice.com 8 9 12 11 10 37 28 39 40 23 34 38 41 33 29 35 17 18 18 31 30 26 23 24 25 24 24 27 23 36 32 23 13 14 15 16 1 3 19 17 23.
29 Reference # Description P art # 1 T ube, ice transpor t, molded 00130666 2 Shuttle assembly (includes 00115600 & 0013066) 00130815 3 Switch, optical 00130849 4 Compression nozzle 00115774 5 Elb.
Air-cooled assemb ly 30 Order parts online www .follettice.com 12 11 5 13 14 15 6 4 1 2 3 8 7 10 9.
31 Reference # Description P art # 1 Condenser (includes 00130922) 00130914 2 Shroud, condenser 00130922 3 F an motor assembly 00130930 4 Electrical box suppor t 00156035 5 Cut-out, high pressure saf .
32 W ater-cooled assembly Order parts online www .follettice.com 5 11 12 13 13 10 6 19 20 17 18 1 4 2 8 7 9 15 16 15 12 14 3 11.
33 Reference # Description P art # 1 Electrical box suppor t 00156035 2 Elbow , water 00129486 3 V alve, w ater regulating 00131052 4 Union, water 202148 5 Cut-out, high pressure saf ety 00117077 6 In.
34 Electrical bo x 1 2 6 4 5 7 8 9 10 3 15 14 13 12 11 Order parts online www .follettice.com.
35 Reference # Description P art # 1 Cov er , electrical box, air/w ater-cooled 00130872 2 Board, control circuit, 240V (includes 00130906) 00132902 3 Stand off ’ s (set of 6) 00130906 4 Capacitor ,.
36 Integration kit – top-mount and Satellite-fill Order parts online www .follettice.com 8 7 6 5 4 11 12 11 12 8 7 6 5 4 13 2 1 10 2 2 10 9 2 1 T op mount configuration Satellite-fill configuration.
37 Reference # Description P art # 1 Shuttle actuator 00171322 2 Clamp 500377 3 Actuator elbow (includes 00167122 and 209100) 00171264 4 Screws 209100 5 Gasket 00167122 6 Actuator body 00171272 7 Gask.
38 Skins assembly 13 8 14 9 10 11 17 12 1 2 3 4 5 6 7 Product Module No. Service No. Stock Module Identification Plate 208264 N S F U L L U R FU L L L O A D A M P S M O T O R CO M P R E S S O R T H E RM A L L Y P R O T E CTE D M A X . B R A N C H C IR C U I T F U S E SI Z E M I N .
39 Reference # Description P art # 1 Grille, intake 00122846 2 F ront cover , air- & water-cooled (includes 00122846) 00130625 3 T ubing, water , 1/4" OD 502079 4 T ubing, drain 00144923 5 Fi.
801 Church Lane • Easton, P A 18040, USA T oll free (800) 523-9361 • (610) 252-7301 F ax (610) 250-0696 • www .follettice.com 00171629R00 05/07.
Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il Follett HCE1000W è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del Follett HCE1000W - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso Follett HCE1000W imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul Follett HCE1000W ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il Follett HCE1000W, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del Follett HCE1000W.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il Follett HCE1000W. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo Follett HCE1000W insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.
