Manuale d’uso / di manutenzione del prodotto 800r3 del fabbricante 3M
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3M Packaging Systems Division 3M Center, Building 220-8W-01 St. Paul, MN 55144-1000 800r3 T ype 29600 Random Case Sealer with T aping Heads 3M-Matic TM Instructions and Parts List "3M-Matic" and "AccuGlide" are Trademarks of 3M, St.
Replacement Parts and Service Information 3M Packaging Systems Division 3M Center, Building 220-8W-01 St. Paul, MN 55144-1000 T o Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch™ brand equipment you ordered. It has been set up and tested in the factory with "Scotch" brand tapes.
Replacement Parts And Service Information T o Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch™ brand equipment you ordered. It has been set up and tested in the factory with "Scotch" brand tapes.
i This instruction manual is divided into two sections as follows: Section I Includes all information related to installation, operation and parts for the case sealer. Section II Includes specific information regarding the AccuGlide™ II STD 3 Inch Taping Heads.
ii T able of Contents (Continued) Page Special Set-Up Procedure ....................................................................................................... ......... 24 - 25 Changing Tape Leg Length ........................................
1 The intended use of the 3M-Matic TM 800r3 Random Case Sealer with AccuGlide TM II Taping Heads is to apply a “C” clip of Scotch TM brand pressure-sensitive film box sealing tape to the top and bottom center seam of regular slotted containers.
2 (1) 800r3 Random Case Sealer, Type 29600 (1) Tool and Parts List (1) Instruction and Parts Manual Scotch TM , AccuGlide TM , and 3M-Matic TM are Trademarks of 3M, St.
3 Important Safeguards The "Warning - Hazardous Voltage" label, shown in Figure 1-2 , is attached to the electrical enclosure on the lower right side of the machine frame. The label warns service personnel to unplug the power supply before attempting any service work on the case sealer.
4 Important Safeguards (Continued) The "Stop" label, shown in Figure 1-4 , is located in front of the E-Stop switch and reminds operators and casual personnel of the function of this switch. In addition, an "On/Off" label is attached next to the On/Off switch on the left machine guard at the infeed end.
5 Important Safeguards (Continued) The "Raise/Latch" label, shown in Figure 1-8, is attached to the upper, middle of the left machine guard. The label provides quick reference instructions for raising, latching and unlatching the upper assembly.
6 Important Safeguards (Continued) The following two labels are located on the upper and lower taping heads. Replacement part numbers for these labels are listed below each label. The "Warning-Sharp Knife" label warns operators and service personnel of the extremely sharp knife used to cut the tape at the end of the box sealing operation.
7 1. Power Requirements: Electrical – 115 VAC, 60 Hz, 3.8 A (440 watts) Pneumatic – 6.5 bar gauge pressure [95 PSIG] 110 litre/min @ 21 ° C, 1.01 bar [3.75 SCFM] at 15 boxes per minute The machine is equipped with two 1/6 HP gearmotors and comes with a 2.
8 Specifications (Continued) 9. Box Weight and Size Capacities: Weight Maximum – up to 38.6 kg [85 pounds] Minimum – contents must support top flaps and weight must be sufficient to hold bottom flaps fully closed. Box Size OUTER COLUMNS IN STANDARD POSITION MINIMUM Length – 205 mm [8.
9 * Exit conveyor is optional ** Casters are optional *** When columns are adjusted to upper position, "H" maximum dimension is 2062 mm [81.19 inches]. (See "Special Set-Up Procedure – Outer Column Re-Positioning", page 24) Weight – 225 kg [500 pounds] crated (approximate) 208 kg [460 pounds] uncrated (approximate) 11.
10 Installation and Set-Up After the machine has been uncrated, examine the case sealer for damage that might have occurred during transit. If damage is evident, file a damage claim immediately with the transportation company and also your 3M Representative.
11 Installation and Set-Up (Continued) Figure 2-1 – Conveyor Bed Height Adjustment and Lower Tape Drum Bracket Position BOX SIZE CAPACITY OF CASE SEALER At its factory setting, the case sealer handles box sizes up to 533 mm [21.00 in] maximum height.
12 Installation and Set-Up (Continued) ELECTRICAL CONNECTION AND CONTROLS The electrical control box, located on the lower right side of the machine frame, contains the pre-set circuit breaker. The control box can be located on the opposite side of the machine frame if desired.
13 Operation IMPORTANT – Before operating the case sealer, read the "Important Safeguards", pages 3-6 and "Warnings" on page 17 as well as all of the "Operation" instructions. Refer to Figure 3-1 and 3-2 to acquaint yourself with the various components and controls of the case sealer.
14 Operation (Continued) Figure 3-2 – Controls, Valves and Switches 2 Main Air "On/Off" Valve/Pressure Regulator/ Filter – Figure 3-3 This set of pneumatic components controls, regulates and filters plant air supply to the two separate control circuits of the case sealer.
15 Operation (Continued) Figure 3-4 – Air Regulator, Drive Belts Figure 3-3 – "On/Off" Valve/Regulator/Filter 3 E-Stop Switch The E-Stop switch kills electrical power and exhaust air pressure from the drive belt assemblies. The upper head assembly will raise to its upper most position.
16 Operation (Continued) Figure 3-6 – Latching Knob, Upper Taping Head Frame WARNING – Do not put hands beneath upper taping head frame when upper frame lowers to its rest position.
17 Operation (Continued) 1. Turn electrical and air supply off and disconnect before servicing taping heads or performing any adjustments or maintenance on the machine. 2. Turn electrical and air supply off when machine is not in use. 3. Before turning drive belts on, be sure no tools or other objects are on the conveyor bed.
18 Operation (Continued) 1. Turn main air valve "On". 2. Push electrical switch "On" to start drive belts. 3. With access door closed, feed boxes to machine at minimum 460 mm [18 in] intervals. WARNING – Keep hands away from drive belts when feeding boxes to machine.
19 Figure 4-1 – Frame Lubrication Points WARNING – Turn off electrical and air supplies and disconnect power cord from electrical supply before beginning maintenance. If electrical power is not disconnected, severe injury to personnel could result.
20 WARNING – Turn off electrical and air supplies and disconnect power cord from electrical supply before beginning maintenance. If power cord is not disconnected, severe injury to personnel could result. Maintenance (Continued) Drive Belts Note – 3M recommends the replacement of drive belts in pairs, especially if belts are unevenly worn.
21 Maintenance (Continued) Figure 4-3 – Box Drive Assembly, Infeed End Figure 4-4 – Box Drive Belt Tension Adjustment, Top View 10. Loosen, but do not remove lock nuts (H) on both the upper and lower belt tension assemblies.
22 Maintenance (Continued) WARNING – Turn off electrical and air supplies and disconnect power cord from electrical supply before beginning maintenance. If power cord is not disconnected, severe injury to personnel could result. Knife Replacement, Taping Head See Section II , "Maintenance – Knife Replacement", page 9.
23 Drive Belt Tension Tension adjustment of the drive belts may be required during normal operation. Belt tension must be adequate to positively move the box through the machine and they should run fully on the surface of the pulleys at each end of the frame.
24 Special Set-Up Procedure WARNING – Turn air supply and electrical power off and disconnect power cord from power supply before beginning special set-up procedure. If power cord is not disconnected, severe injury to personnel could result. Changing the Tape Leg Length (From 70 to 50 mm [2.
25 Special Set-Up Procedure (Continued) 5. Using carpenters square, line up column perpendicular to machine bed as shown in Figure 5-2B. Tighten capscrews and install plastic plugs. Repeat this procedure for both columns. 6. Connect and turn on air supply, actuate raising switch and latch upper assembly in full up position.
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27 T roubleshooting The Troubleshooting Guide lists some possible machine problems, causes and corrections. Also see Section II "Troubleshooting", pages 15 and 16 for taping head problems.
28 Cause Lower air pressure Defective head raising valve Worn head raising valve actuator Clogged or damaged exhaust mufflers on the upper ends of the head raising cylinders Defective head power valve.
29 800r3 Case Sealer Operating Sequence.
30 Electrical/Pneumatic Diagrams WARNING – Electrical service procedures must be performed by a qualified electrical technician. Turn off and disconnect electrical and pneumatics before servicing unit. High voltage inside electrical enclosure can cause severe injury or death.
31.
32 Figure 6-2 – Pneumatic Diagram Electrical/Pneumatic Diagrams (Continued) WARNING – Turn off and disconnect air and electrical supplies before servicing pneumatic components.
33.
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35 Parts and Service Information Spare Parts The following parts periodically require replacement due to normal wear. They should be ordered immediately and kept on hand to keep the case sealer in production.
36 Part Number Option/Accessory 78-8095-4862-7 Infeed/Exit Conveyor Attachment 78-8095-4852-8 3 Inch Tape Edge Fold Attachment (Upper Head) 78-8095-4853-6 3 Inch Tape Edge Fold Attachment (Lower Head).
37 Replacement Parts – Illustrations and Parts Lists 800r3 Random Case Sealer, Type 29600 With AccuGlide™ II STD 3 Inch Taping Heads 1. Refer to first illustration, Frame Assemblies, for the figure number that identifies a specific portion of the machine.
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39 800r3 Random Case Sealer Frame Assemblies.
40 800r3 Random Case Sealer Figure 4896.
41 Figure 4896 Ref. No. 3M Part No. Description 4896-1 78-8091-0600-4 Housing – Wire 4896-2 26-1003-7963-0 Screw – Soc Hd, M8 x 16 4896-3 78-8094-6489-0 Snap Bushing – SB 1250-15 4896-4 78-8076-.
42 800r3 Random Case Sealer Figure 4900.
43 Figure 4900 Ref. No. 3M Part No. Description 4900-1 78-8113-6835-2 Guard Assembly – L/H, W/English Language Label 4900-2 78-8094-6460-1 Guard – R/H 4900-3 26-1003-7964-8 Screw – Soc Hd, Hex H.
44 800r3 Random Case Sealer Figure 5184/1 of 2.
45 Figure 5184 (page 1 of 2) Ref. No. 3M Part No. Description 5184-1 78-8113-6827-9 Bed Assembly – Conveyor, W/English Language Label 5184-2 78-8094-6486-6 Leg Assembly – Inner 5184-3 78-8094-6390.
46 800r3 Random Case Sealer Figure 5184/2 of 2.
47 Figure 5184 (page 2 of 2) Ref. No. 3M Part No. Description 5184-39 78-8060-8035-0 E-Ring – 7DIN6799 5184-40 78-8010-7163-6 Screw – Hex Hd, M5 x 10 5184-41 78-8005-5741-1 Washer – Plain, M5 51.
48 800r3 Random Case Sealer Figure 5185.
49 Figure 5185 Ref. No. 3M Part No. Description 5185-1 78-8094-6408-0 Column Assembly – Outer 5185-2 78-8076-5474-0 Plate Assembly – Column Mount 5185-3 26-1003-7964-8 Screw – Soc Hd, Hex Soc Dr.
50 800r3 Random Case Sealer Figure 5186.
51 Figure 5186 Ref. No. 3M Part No. Description 5186-1 78-8113-6838-6 Frame Assembly – R/H, W/English Language Label 5186-2 78-8113-6839-4 Frame Assembly – L/H, W/English Language Label 5186-3 26-.
52 800r3 Random Case Sealer Figure 5187.
53 Figure 5187 Ref. No. 3M Part No. Description 5187-1 78-8094-6342-1 Bracket Assembly – Tape Drum 5187-2 78-8091-0605-3 Bracket – Core Holder 5187-3 78-8070-1568-6 Cap – Bracket 5187-4 78-8017-.
54 800r3 Random Case Sealer Figure 7005.
55 Figure 7005 Ref. No. 3M Part No. Description 7005-1 78-8114-4867-5 Arm Assembly – Front, Right 7005-2 78-8114-4868-3 Arm Assembly – Front, Left 7005-3 78-8114-4869-1 Arm Assembly – Rear Right.
56 800r3 Random Case Sealer Figure 7006/1 of 2.
57 Figure 7006 (page 1 of 2) Ref. No. 3M Part No. Description 7006-1 78-8114-4872-5 Side Drive – R/H, W/O Motor 7006-2 78-8114-4873-3 Side Drive – L/H, W/O Motor 7006-3 78-8114-4874-1 Guide – Lo.
58 800r3 Random Case Sealer Figure 7006/2 of 2.
59 Figure 7006 (page 2 of 2) Ref. No. 3M Part No. Description 7006-38 78-8060-8014-5 Idler Roller Assembly 7006-39 78-8052-6710-7 Roller – Idler 7006-40 78-8054-8913-1 Shaft – Roller 7006-41 12-79.
60 800r3 Random Case Sealer Figure 7007/1 of 2.
61 Figure 7007 (page 1 of 2) Ref. No. 3M Part No. Description 7007-1 78-8060-8091-3 Valve – FESTO R/O-3-PK-3 7007-2 78-8094-6448-6 Union – TE 33040604 7007-3 78-8114-4883-2 Cap 7007-4 78-8076-4671.
62 800r3 Random Case Sealer Figure 7007/2 of 2.
63 Figure 7007 (page 2 of 2) Ref. No. 3M Part No. Description 7007-28 78-8054-8827-3 Cylinder – Air, C65D32-440CY01 7007-29 26-1005-6893-5 90 Degree Elbow 7007-30 78-8094-6457-7 Cap – 1/8 Inch 700.
64 800r3 Random Case Sealer Figure 7008.
65 Figure 7008 Ref. No. 3M Part No. Description 7008-1 78-8094-6379-3 Support Box 7008-2 78-8094-6380-1 Box 7008-3 78-8094-6381-9 Screw – Soc Hd, Hex Hd, M4 x 15 7008-4 78-8005-5740-3 Washer – Pla.
66 Safety and Information Labels 800r3 Random Case Sealer.
67 Ref. No. 3M Part No. Description Qty. 78-8113-6778-4 Label Kit (Includes items 1-18) 1 78-8098-8916-1 Label – Air Control 1 2 78-8070-1339-2 Label – 3M Logo 2 3 78-8070-1331-9 Label – Warning.
Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il 3M 800r3 è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del 3M 800r3 - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso 3M 800r3 imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul 3M 800r3 ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il 3M 800r3, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del 3M 800r3.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il 3M 800r3. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo 3M 800r3 insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.
