Manuale d’uso / di manutenzione del prodotto 800af del fabbricante 3M
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3M Masking and Packaging Systems Division 3M Center, Building 220-8W-01 St. Paul, MN 55144-1000 It is recommended you immediately order the spare parts listed on page 41. These parts are expected to wear through normal use and should be kept on hand to minimize production delays.
Replacement Parts and Service Information 3M Packaging Systems Division 3M Center, Building 220-8W-01 St. Paul, MN 55144-1000 T o Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch™ brand equipment you ordered. It has been set up and tested in the factory with "Scotch" brand tapes.
Replacement Parts And Service Information T o Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch™ brand equipment you ordered. It has been set up and tested in the factory with "Scotch" brand tapes.
Instruction Manual 800af Adjustable Case Sealer Type 39600 T able of Content Page Intended Use ................................................................................................................... .................. 1 Equipment Warranty and Limited Remedy .
T able of Content (Continued) Page Special Set-Up Procedure ....................................................................................................... ......... 33 - 36 Changing Drive Belt Height ..........................................
1 3M-Matic ™ 800af Adjustable Case Sealer, Type 39600 Intended Use The intended use of the 3M-Matic ™ 800af Adjustable Case Sealer with AccuGlide ™ II Taping Heads is to automatically seal the top and bottom center seams of regular slotted containers without the need for an operator.
2 Contents – 800af Adjustable Case Sealer (1) 800af Adjustable Case Sealer, Type 39600 (1) Tool/Spare Parts Kit, P/N 78-8060-8476-6 (1) Instruction and Parts Manual Scotch TM , AccuGlide TM , and 3M-Matic TM are Trademarks of 3M, St.
3 Important Safeguards Figure 1-2 – Electrical Warning Label Figure 1-3 – Box Drive Belt Warning Label This safety alert symbol identifies important messages in this manual.
4 Important Safeguards (Continued) The "Warning – Moving Flap Kicker" labels, shown in Figure 1-4, are attached to the machine guards on the infeed end, close to the top. These labels remind the operator and service personnel to keep away from flap kicker when machine is running.
5 Important Safeguards (Continued) The "On/Off" label, shown in Figure 1-10, is attached to the frame above the On/Off valve and reminds operators of the location of this valve and its function. Two "Operating Notice" labels, shown in Figure 1-11 , are located on the top, infeed end of both drive belt assemblies.
6 Important Safeguards (Continued) Figure 1-14 – Up/Down/Lock and In/Out Labels The "Lifting Notice" label, shown in Figure 1-12 , is attached to the left side of the machine frame close to the air pressure regulator.
7 Specifications (continued) 1. Power Requirements: Electrical – 115 VAC, 60 Hz, 3.8 Amp (440 watts) Pneumatic – 6.5 bar gauge pressure [95 PSIG], 2.5 SCFM 75 liter/minute @ 21 ° C., 1.01 bar maximum at maximum cycle rate. A pressure regulator/filter is included.
8 IMPORTANT SAFEGUARD IMPORTANT SAFEGUARD Specifications (Continued) (continued) 5. Tape Width: 36 mm [1-1/2 inch] minimum to 48 mm [2 inch] maximum 6. Tape Roll Diameter: Up to 405 mm [16 inch] maximum on a 76.2 mm [3 inch] diameter core. (Accommodates all system roll lengths of Scotch TM brand film tapes.
9 (continued) DETERMINE THE BOX LIMITATIONS BY COMPLETING THIS FORMULA: BOX LENGTH IN DIRECTION OF SEAL MUST BE GREATER THAN .6 BOX HEIGHT If any of the above criteria are not met boxes should be test run to assure proper machine performance. Specifications (Continued) 9.
10 10. Machine Dimensions: WL 1 L 2 H B F Minimum mm 985 1920 2375 1575 610 825 [inches] [38-3/4] [75-5/8] [93-7/16] [62] [24] [32-1/2] Maximum mm 985 1920 2375 2185 890 825 [inches] [38-3/4] [75-5/8] [93-7/16] [86] [35] [32-1/2] Weight – 410 kg [900 lbs.
11 Installation and Set-Up Machine Set-Up Receiving And Handling After the machine has been uncrated, examine the case sealer for damage that might have occurred during transit. If damage is evident, file a damage claim immediately with the transportation company and also notify your 3M Representative.
12 Installation and Set-Up (Continued) Figure 2-1 – Installation and Set-Up Figure 2-2 – Lower Tape Drum Bracket Position.
13 Installation and Set-Up (Continued) 8. Install case sealer in production line. When installing the case sealer, be sure to observe the following guidelines. a. Case sealer must be installed level – it is not designed to convey boxes uphill. b. Infeed conveyor must convey boxes to case sealer at a speed not to exceed 0.
14 Installation and Set-Up (Continued) 11. Box size capacity (height) – at its factory setting, the case sealer handles box sizes up to 620 mm [24-1/2 inches] maximum height. If larger capacity is needed, the machine can be adjusted to accommodate up to 725 mm [28-1/2 inches] high boxes.
15 Operation IMPORTANT - Before operating the case sealer, read all the "Important Safeguards", pages 3 - 6 and "Warnings" on page 18 as well as all of the "Operation" instructions. Refer to Figure 3-1 and 3-2 to acquaint yourself with the various components and controls of the 800af case sealer.
16 Operation (Continued) Figure 3-2 – Controls, Valves and Switches 1 Electrical "On/Off" Switch The box drive belts are turned on and off (off button is red) with the electrical switch on the side of the machine guard at the infeed end. Note – The air valve has provisions for lockout/tagout according to plant regulations.
17 Operation (Continued) 3 Emergency "Stop" Switch The two emergency "Stop" switches are mounted for operator convenience, on both sides of the case sealer. Pushing either of these switches will stop the drive motors/belts and exhaust air from the flap kicker.
18 WARNINGS Operation (Continued) 1. Turn electrical and air supply off and disconnect before servicing taping heads or performing any adjustments or maintenance on the machine. Turn electrical and air supplies off when machine is not in use. 2. Do not leave machine running unattended.
19 Operation (Continued) Figure 3-5 – Tape Threading With Alternate Outboard Tape Drum Figure 3-6 – Box Size Set-Up Box Size Set-Up Figure 3-6 Open the side drive belts and raise the upper head assembly to accommodate the desired box width and height.
20 Operation (Continued) Figure 3-7 – Box Size Set-Up Figure 3-8 – Box Size Set-Up Figure 3-7 Place a product filled box 55 to 65 mm [2-1/4 to 2-1/2 inches] into the exit end of the machine with the top flaps folded as shown. Crank the upper head down until is just contacts the top of the box.
21 Operation (Continued) Figure 3-9 – Box Size Set-Up Figure 3-10 – Box Size Set-Up Figure 3-9 WARNING – Be sure all packaging materials and tools are removed from the machine before operating Turn air On/Off valve to the "On" (SUP) position.
22 Operation (Continued) Figure 3-12 – Box Size Set-Up Figure 3-11 – Box Size Set-Up Figure 3-11 Run several test boxes through the machine, and observe the flap kicking action. Adjust the kicker cam so the kicker "kicks" earlier or later as required (refer to figure 3-8).
23 Operation (Continued) Notes: 1. Box drive motors are designed to run at a moderate temperature of 40 ° C [104 ° F]. In some cases they may feel hot to the touch. 2. Adjustment of the machine or taping heads are described in the "Adjustment" section of this manual.
24 Operation (Continued) Box Jams If a box is improperly fabricated or filled, if the machine is mis-adjusted for the box being run, or if boxes enter the machine incorrectly, a box jam may occur. To clear a box jam, follow these steps: 1. Determine cause of box jam so corrective action can be taken to prevent reoccurrence.
25 Maintenance The case sealer been designed for long, trouble free service. The machine will perform best when it receives routine maintenance and cleaning. Machine components that fail or wear excessively should be promptly repaired or replaced to prevent damage to other portions of the machine or to the product.
26 Maintenance (Continued) WARNING – Turn air and electrical supplies off and disconnect before beginning maintenance. Failure to comply with this warning could result in severe personal injury or equipment damage.
27 Maintenance (Continued) 9. Important – Before installing new drive belt, check belt inside surface for drive direction arrows and install belt accordingly. If no arrows are shown, belt may be installed either way. Install new belt around drive rollers and insert splicing pin.
28 Maintenance (Continued) WARNING – Turn air and electrical supplies off and disconnect before beginning maintenance. Failure to comply with this warning could result in severe personal injury or equipment damage.
29 Figure 5-1 – Gate Cams Adjustments WARNING – Turn air and electrical supplies off and disconnect before beginning adjustments. Failure to comply with this warning could result in severe personal injury or equipment damage.
30 Figure 5-2 – Upper Taping Head Leveling Adjustments (Continued) Upper Taping Head Leveling If the upper taping head is not horizontal, it can be leveled by adjusting the self-locking nut. 1. Loosen the five bolts on each side of crossbar shown in Figure 5-2A.
31 Adjustments (Continued) Gate Pressure Regulator Figure 5-3 The gate air pressure is controlled by a regulator mounted under the machine frame. This provides adjustment of the gate lifting force. When light weight boxes are being run the gate pressure can be reduced to minimize lifting of the box.
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33 Special Set-Up Procedure Changing Drive Belt Height The drive belt assemblies can be raised 50 mm [2 inches] to provide better conveying of tall boxes. This change increase the minimum box height that can be taped to 190 mm [7-1/4 inches]. DISASSEMBLY – Figure 6-1 1.
34 Special Set-Up Procedure (Continued) Changing the Tape Leg Length (from 70 to 50 mm [2-3/4 to 2 inches]) The following changes to the case sealer frame and upper/lower taping heads will allow the taping of boxes 95 mm [3-3/4 inch] minimum height with box widths greater than 195 mm [7-3/4 inch].
35 Special Set-Up Procedure (Continued) WARNING – It is recommended that no less than two people assist on this set-up or severe injury or equipment damage could result.
36 Special Set-Up Procedure (Continued) Figure 6-4 – Column Re-Positioning.
37 T roubleshooting The Troubleshooting Guide lists some possible machine problems, causes and corrections. Also see Section II "Troubleshooting", pages 15 and 16 for taping head problems. Note – Adjustment of the machine or taping heads are described in "Adjustments", Section I and II of this manual.
38 T roubleshooting (Continued) Troubleshooting Guide Problem Flap kicker kicks at wrong time Gate does not raise to stop next box Gate retracts too soon/kicker does not kick Two boxes are taped toget.
39 Pneumatic Diagram Figure 7-1 – Pneumatic Diagram WARNING – Turn off electrical power and air supply and disconnect power cord from electrical supply before beginning service. If power cord is not disconnected, personnel could be exposed to dangerous voltages.
40 Electrical Diagram WARNING – Turn off electrical power and air supply and disconnect power cord from electrical supply before beginning service. If power cord is not disconnected, personnel could be exposed to dangerous voltages. Severe injury or equipment damage could result.
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43 Spare and Miscellaneous Parts Spare Parts The following parts are normal wear items and should be ordered and kept on hand as used. Qty. Ref. No. Part Number Description 2 4186-49 (Sec. I ) 78-8076-4865-0 Belt – Drive W/Pin Qty. Ref. No. Part Number Description 1 2950-10 (Sec.
44 Options/Accessories Part Number Option/Accessory 78-8069-3983-7 Caster Kit Attachment 78-8069-3926-6 Low Tape Sensor Kit 78-8114-0828-1 AccuGlide II STD 2 Inch Upper Taping Head, Type 39600 78-8114.
45 Replacement Parts – Illustrations and Parts Lists 800af Adjustable Case Sealer, Type 39600 (2 Inch Width Taping Heads) Frame Assemblies 1. Refer to Frame Assemblies Figure to find all the parts illustrations identified by figure numbers.
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47 800af Adjustable Case Sealer Frame Assemblies.
48 800af Adjustable Case Sealer Figure 3019.
49 Figure 3019 Ref. No. 3M Part No. Description 3019-1 78-8076-4810-6 Column – Outer 3019-2 78-8060-8490-7 Plate – Column Mounting 3019-3 26-1003-7963-0 Screw – Soc Hd, M8 x 16 3019-4 78-8017-93.
50 Figure 3020 800af Adjustable Case Sealer.
51 Figure 3020 Ref. No. 3M Part No. Description 3020-1 78-8076-4822-1 Support – Upper Head 3020-2 78-8076-4823-9 Cover – Rear 3020-3 26-1003-7951-5 Screw – Soc Hd Hex Soc, M5 x 20 3020-4 78-8113.
52 Figure 3021 800af Adjustable Case Sealer.
53 Figure 3021 Ref. No. 3M Part No. Description 3021-1 78-8100-0863-7 Compression Roller Assembly 3021-2 78-8113-6899-8 Compression Roller Support Assembly (W/English Language Label) 3021-3 78-8076-46.
54 800af Adjustable Case Sealer Figure 3025.
55 Figure 3025 Ref. No. 3M Part No. Description 3205-1 78-8091-0660-8 Housing – Wire 3205-2 78-8076-4702-5 Grommet /28 3025-3 26-1003-7963-0 Screw – Soc Hd, M8 x 16 3025-4 78-8076-4872-6 Strap –.
56 800af Adjustable Case Sealer Figure 3027/1 of 2.
57 Figure 3027 (Page 1 of 2) Ref. No. 3M Part No. Description 3027-2 78-8076-4668-8 Filter – Pressure Regulator 3027-3 78-8060-7899-0 Nipple – RA 012, 1/4 Inch - 1/4 Inch 3027-4 78-8091-0715-0 Val.
58 800af Adjustable Case Sealer Figure 3027/2 of 2.
59 Figure 3027 (Page 2 of 2) Ref. No. 3M Part No. Description 3027-30 78-8076-4899-9 Union – Straight KQR04-06 3027-31 78-8076-4900-5 Flow Regulator – AS2000F-06 3027-32 78-8076-4901-3 Air Cylinde.
60 800af Adjustable Case Sealer Figure 3182.
61 Figure 3182 Ref. No. 3M Part No. Description 3182-1 78-8070-1564-5 Tape Drum Bracket Assembly 3182-2 78-8070-1565-2 Tape Drum Bracket Assembly 3182-3 78-8070-1566-0 Bracket – Tape Drum 3182-4 78-.
62 800af Adjustable Case Sealer Figure 3183.
63 Figure 3183 Ref. No. 3M Part No. Description 3183-1 78-8114-0828-1 AccuGlide II , Upper, 2 Inch – Type 39600 3183-3 78-8076-4991-4 Spacer Note – See Section II of this manual for taping head parts.
64 800af Adjustable Case Sealer Figure 3184.
65 Figure 3184 Ref. No. 3M Part No. Description 3184-1 78-8114-0829-9 AccuGlide II, Lower, 2 Inch – Type 39600 3184-3 78-8060-8460-0 Stud – 2 Inch Bottom Hd Mount Note – See Section II of this manual for taping head parts.
66 800af Adjustable Case Sealer Figure 4184/1 of 4.
67 Figure 4184 (Page 1 of 4) Ref. No. 3M Part No. Description 4184-1 78-8076-4747-0 Bed Conveyor 4184-2 78-8076-5381-7 Leg Assembly – Inner, W/Stop 4184-3 78-8076-5382-5 Leg – Inner 4184-4 78-8060.
68 Figure 4184/2 of 4 800af Adjustable Case Sealer.
69 Figure 4184 (Page 2 of 4) Ref. No. 3M Part No. Description 4184-30 78-8076-4772-8 Support Assembly W/Cam – Gate 4184-31 78-8076-4773-6 Support Assembly – Cam, Gate 4184-32 26-1003-7947-3 Screw .
70 Figure 4184/3 of 4 800af Adjustable Case Sealer.
71 Figure 4184 (Page 3 of 4) Ref. No. 3M Part No. Description 4184-58 78-8076-4783-5 Plate – Actuator 4184-59 78-8076-4764-5 Conveyor Assembly – Center 4184-60 78-8091-0356-3 Conveyor – Center 4.
72 Figure 4184/4 of 4 800af Adjustable Case Sealer.
73 Figure 4184 (Page 4 of 4) Ref. No. 3M Part No. Description 4184-87 78-8060-7876-8 Cover Plug – Lateral 4184-88 78-8028-8208-0 Screw – 6P x 9,5 4184-89 78-8060-7873-5 Plug – Female 4184-90 78-.
74 Figure 4185 800af Adjustable Case Sealer.
75 Figure 4185 Ref. No. 3M Part No. Description 4185-1 78-8091-0741-6 Arm Assembly – Front, R/H 4185-2 78-8091-0742-4 Arm Assembly – Front, L/H 4185-3 78-8091-0743-2 Arm Assembly – Rear, R/H 418.
76 800af Adjustable Case Sealer Figure 4186/1of 2.
77 Figure 4186 (Page 1 of 2) Ref. No. 3M Part No. Description 4186-1 78-8091-0745-7 Side Drive Assembly – R/H, W/O Motor 78-8098-8956-7 Side Drive Assembly – R/H, With Motor 4186-2 78-8091-0746-5 .
78 800af Adjustable Case Sealer Figure 4186/2 of 2.
79 Figure 4186 (Page 2 of 2) Ref. No. 3M Part No. Description 4186-39 78-8076-5105-0 Pulley Assembly – Drive 4186-40 78-8052-6713-1 Ring – Polyurethane 4186-41 78-8017-9096-1 Nut – Special, M18 x 1 4186-42 78-8076-5442-7 Flange Assembly 4186-43 26-0001-5862-1 Screw – Flat Hd Soc, M5 x 12 4186-44 78-8054-8877-8 Washer – 5.
80 800af Adjustable Case Sealer Figure 4188/1 of 2.
81 Figure 4188 (Page 1 of 2) Ref. No. 3M Part No. Description 4188-1 78-8113-6905-3 Jamb Assembly – Right Front (W/English Language Label) 4188-2 78-8113-6903-8 Jamb Assembly – Right Rear (W/Engli.
82 800af Adjustable Case Sealer Figure 4188/2 of 2.
83 Figure 4188 (Page 2 of 2) Ref. No. 3M Part No. Description 4188-19 78-8010-7209-7 Screw – Soc Hd, M6 x 12 4188-20 78-8017-9074-8 Washer – Nylon, 15 mm 4188-21 78-8091-0772-1 Panel Assembly 4188.
84 800af Adjustable Case Sealer Figure 5600.
85 Figure 5600 Ref. No. 3M Part No. Description 5600-1 78-8094-6379-3 Support – Box 5600-2 78-8094-6380-1 Box 5600-3 78-8094-6381-9 Screw – Soc Hd, Hex Hd, M4 x 15 5600-4 78-8005-5740-3 Washer –.
86 Figure 6419 800af Adjustable Case Sealer.
87 Figure 6419 Ref. No. 3M Part No. Description 6419-1 78-8091-0739-0 Support – Front Flap Folder 6419-2 78-8017-9301-5 Screw – Hex Hd, M8 x 25 6419-3 78-8017-9318-9 Washer – Plain, 8 mm 6419-4 .
88 800af Adjustable Case Sealer Safety and Information Labels.
89 Safety and Information Labels A label kit, part number 78-8113-6881-6, is available as a stock item. It contains all the safety and information labels used on the case sealer, or labels can be ordered separately from the following list. Ref. No. 3M Part No.
Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il 3M 800af è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del 3M 800af - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso 3M 800af imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul 3M 800af ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il 3M 800af, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del 3M 800af.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il 3M 800af. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo 3M 800af insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.
