Manuale d’uso / di manutenzione del prodotto 2595 del fabbricante Buhler
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PRINTED IN CANADA WARRANTY REGISTRATION AND POLICY Buhler Manufacturing products are warranted fo r a period of twelve (12) months from original date of purchase, by original purchaser, to be free fr om defects in material and workmanship under correct, normal agricultural use and proper applications.
bühler Allied Front-End Loader - 1 - P4094 2595 & 2596 OPERATOR’S AND PARTS MANUAL Table of Contents D e s c r i p t i o n P a g e Registration and Policy Loader Specifications ...................................................................
bühler Allied Front-End Loader - 2 - P4094 LOADER SPECIFICATIONS Illustration (TSL shown).
bühler Allied Front-End Loader - 3 - P4094 Specification Chart NOTE: Specifications are subject to change without notic e or obligation. Item Description 2595/2596 REG 2595/2596 TSL 2595S/2596S REG 2.
bühler Allied Front-End Loader - 4 - P4094 INTRODUCTION This manual has been provided as informa tion regarding the specifications, safe operation and maintenance of your agricultural front- end loader. Read and understand this manual and the tractor manual prior to operating to obtai n the best use of operating your loader.
bühler Allied Front-End Loader - 5 - P4094 Serial Decal Location: The serial decal is located on the inside left arm of the loader joint plate. Please record the serial number in the space provided for future reference.
bühler Allied Front-End Loader - 6 - P4094 SAFETY Read and understand all the safety messages listed in this manual. Fo r your safety and the safety of others near t he machine, learn how to control and operate the loader properly. It is your respons ibility to inform subsequent operators and owners of these precautions.
bühler Allied Front-End Loader - 7 - P4094 Safety Decals: Safety Decal Location illustrates the approximate location and detail of safety decals. To install safety decals ensu re the installation area is clean and dry. Decide on the exact position before y ou remove the backing paper.
bühler Allied Front-End Loader - 8 - P4094 Safety Decal Location.
bühler Allied Front-End Loader - 9 - P4094 The following pictorials indicate important precautions to be used during the operation of the loader. WARNING WARNING WARNING FA LLING HAZARD To pr event seri ous injur y or deat h: Do not lift, carry or all ow anyone to ride on or work from any portion of loader.
bühler Allied Front-End Loader - 10 - P4094 PRE – OPERATION WARNING The tractor must be equi pped with an approved Roll over Protection Structure (ROPS) and safety belts to help prevent personal injury or death caused by tractor roll over. CAUTION Maximum rated loader capacity may exceed tractor rating.
bühler Allied Front-End Loader - 11 - P4094 OPERATION General Operating Notes: The following section provides general information that can be applied towards your specific application. Ensure that you’ve read and understood this manual and your Tractor Manual .
bühler Allied Front-End Loader - 12 - P4094 All Buhler - Allied hydr aulic valves are self-centeri ng and return to neutral from all positions except float. The float or det ent spool is only to be used on the boom circuit. This position allo ws the oil to freely flow through the valve so the lift cylinders can extend or retract.
bühler Allied Front-End Loader - 13 - P4094 Minimize turning angle and length of run between pile and trailer to increase loading efficiency. Also, place load evenly or centered in the attachment. WARNING Carry the load no higher than necessary to clear the terrain.
bühler Allied Front-End Loader - 14 - P4094 For back grading, either load the bucket and position the heel on th e ground or position the bucket at 40 ° or less below level as shown.
bühler Allied Front-End Loader - 15 - P4094 Handling bales and pallets: For safe handling of bales and pallets please follow procedures below: WARNING Do not operate A – Frame for bales without the stabilizers.
bühler Allied Front-End Loader - 16 - P4094 When loading bales onto a trailer, park trailer in close proximity to minimize turning angle and length of travel to increase loading efficiency. As you lift the bale using the regular loader, it is recommended to feather the valve to allow bucket cylinders to extend to keep bale at about a 20 ° angle.
bühler Allied Front-End Loader - 17 - P4094 Grapple: The grapple is designed to safely prevent loads (bales, silage) from falling out of the bucket. (Refer to pictor ial below for options listed) WARNING Travel at low speeds. Carry loads as low as possible.
bühler Allied Front-End Loader - 18 - P4094 INSTALLING / REMOVING LOADER Installing: CAUTION Prior to initial mounting, cycle loader cylinders to displace air. This ensures the loader will remain in the storage position and operate consistently. 1. Position the tractor centrally and parallel to the loader uprights.
bühler Allied Front-End Loader - 19 - P4094 5. With the tractor in neutral, continue to retract the lift cylinders and extend the bucket cylinders to rotate the upright back against the lock pin stops. Shut the tractor off and set park brake. 6. Install both upright attachment pins and secure with hairpin c lip.
bühler Allied Front-End Loader - 20 - P4094 2. Lower attachment level to the ground while engaging float position. Ensure attachment rests firmly on ground with minimal downward pressure. If required extend bucket cylinders to rotate upri ght rearward.
bühler Allied Front-End Loader - 21 - P4094 INSTALLING / REMOVING LOADER ATTACHMENT S Installing: 1. Position tractor centrally within the bucket hooks. Dump Quick-tach slightly from vertical position. Slowly drive the tractor forward until the Quick-tach contacts the bucket.
bühler Allied Front-End Loader - 22 - P4094 LUBRICATION Lubricate loader bushings and pivots ev ery eight hours of average operation with high-grade grease. For grease fitting locations see illustration below. Select grease based on the expected out side temperature range.
bühler Allied Front-End Loader - 23 - P4094 MAINTENANCE General Inspection: CAUTION Lower attachment and loa der to ground, place all controls in neutral, stop engine, set parki ng brake and remove ignition key before inspecting, servicing, adj usting or repairing loader.
bühler Allied Front-End Loader - 24 - P4094 Mounting Kit: After the initial 2 weeks or 40 hours of loader operation, and 6-month intervals thereafter re-torque all mounting kit bol ts. (See below for proper bolt torques) Bolt Torque Chart: (Side plate part of mounting kit) Mount kit bolts Loader mount plate (part of mtg.
bühler Allied Front-End Loader - 25 - P4094 Hydraulics: WARNING Escaping fluid under pressure can have sufficient force to penetrate the skin, causing serious personal injury. Befo re repairing, adjusting, or disconnecting lines, be sure to relieve all pressure.
bühler Allied Front-End Loader - 26 - P4094 A yearly inspection of the valve is recommended. However the maintenance intervals on the valve depends on the surrounding environment or if valve spools become stiff.
bühler Allied Front-End Loader - 27 - P4094 On valves fitted with joystick cables loos en off jam nut and ca ble sleeves to gain access to the valve spool. Clean all debris and any existing corrosion. Spray areas with a light corrosion resistant l ubricant.
bühler Allied Front-End Loader - 28 - P4094 TSL GENERAL NOTE AND INSTRUCTIONS 1. The true self leveling system (TSL) utilizes mechanical linkages to maintain bucket level while raisi ng and lowering.
bühler Allied Front-End Loader - 29 - P4094 TROUBLE SHOOTING Problem Loader slow and/or will not dump. Loader chatters or vibrates when raising and loweri ng. Excessive movement at pivots. Pump noisy. Oil leaks. Possible Cause Quick couplers leaking Hydraulic oil too heavy.
bühler Allied Front-End Loader - 30 - P4094 Trouble Shooting Continued Problem Insufficient lift capacity. Slow leak down. Excessive wear on bottom oil bucket and wear pads. Hydraulic cylinders inoperative. Pump operating continually on closed center tractor hydraulics system.
bühler Allied Front-End Loader - 31 - P4094 PARTS APPENDIX Description Page 2595 – 2595 S – 2596 – 2596 S Main Frame A ssembly ............................................................................... 32 Hydraulic Pl umbing ..............
bühler Allied Front-End Loader - 32 - P4094 2595 – 2595 S – 2596 – 2596 S Main Frame Assembly.
bühler Allied Front-End Loader - 33 - P4094 2595 – 2595 S – 2596 – 2596 S Main Frame Assembly Item Part No. Description 2595 2595 S 2596 2596 S 1 25050 2595 Main Frame Weldment 1 - - - 1 25051 .
bühler Allied Front-End Loader - 34 - P4094 2595 – 2595 S – 2596 – 2596 S Hydraulic Plumbing Assembly.
bühler Allied Front-End Loader - 35 - P4094 2595 – 2595 S – 2596 – 2596 S Hydraulic Plumbing Assembly Item Part No. Description 2595 2595 S 2596 2596 S 1 Ref.
bühler Allied Front-End Loader - 36 - P4094 2595 TSL – 2595 S TSL – 2596 TSL – 2596 S TSL Main Frame Assembly.
bühler Allied Front-End Loader - 37 - P4094 2595 TSL – 2595 S TSL – 2596 TSL – 2596 S TSL Main Frame Assembly Item Part No. Description 2595 TSL 2595 S TSL 2596 TSL 2596 S TSL 1 25052 2595 TSL .
bühler Allied Front-End Loader - 38 - P4094 2595 TSL – 2595 S TSL – 2596 TSL – 2596 S TSL Hydraulic Plumbing Assembly.
bühler Allied Front-End Loader - 39 - P4094 2595 TSL – 2595 S TSL – 2596 TSL – 2596 S TSL Hydraulic Plumbing Assembly Item Part No. Description 2595 2595 S 2596 2596 S 1 Ref. Bucket Cylinder (See cylinder assembly for breakdo wn) 2 2 2 2 2 Ref.
bühler Allied Front-End Loader - 40 - P4094 24 24750 Hydraulic Manifold 1 1 1 1 25 812080 Adaptor Str 3/4 MORB x 3/4 SWFJIC 4 4 4 4 Item Part No. Description 2595 2595 S 2596 2596 S 26 812786 Tee 3/4 MJIC x 3/4 SWFJIC 4 4 4 4 27 812829 Elbow 90 3/4 MJIC x 3/4 SWFJIC 5 5 5 5 28 812052 Bolt Hex 0.
bühler Allied Front-End Loader - 41 - P4094 2595 & 2596 Cylinder Assembly NOTES: 1. Bucket cylinder shown 2. All cylinder seals are contained in correspon ding seal kit. 3. Refer to page 44 for prevailing torque for locknut s. CAUTION Maximum pressure – 3000 psi Bucket C ylinders Regular TSL Lift Cylinders Regular & TSL Diameter 2.
bühler Allied Front-End Loader - 42 - P4094 True Self Leveling Manifold (2595): Notes: 1. Additional hardware supplied to suit 2795 installation. 2. Torque all fittings and hoses prior to operat ing loader. Ensure hoses do not rub or pinch during loader operation.
bühler Allied Front-End Loader - 43 - P4094 Cartridge: Notes: 1. A2 & B2 service ports must be used for bucket cylinders only. 2. Remove plugs from a2 & b2 and replace with item 1(cartridge).
bühler Allied Front-End Loader - 44 - P4094 Hydraulic Fitting Torques: (ft-lbs) (NM) (ft-lbs) (NM) -04 7/16-20 14-16 20-22 10-11 13- 15 -05 1/2-20 18-20 24-27 13-15 18-20 -06 9/16-18 24-26 33-35 17-1.
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Buhler Manufacturing “ a partnership” 1201 Regent Ave. W. Winnipeg, MB. R2C 3B2 Ph.: (204) 661-8711 Fax: (204) 654-2503 www.buhler.com Printed in Canada Allied Division 1201 Regent Ave. W. Box 1003 Winnipeg, MB R2C 3B2 Ph.: (204) 661-8711 Fax: (204) 654-2503 Farm King Division 301 Mountain Street S.
Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il Buhler 2595 è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del Buhler 2595 - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso Buhler 2595 imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul Buhler 2595 ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il Buhler 2595, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del Buhler 2595.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il Buhler 2595. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo Buhler 2595 insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.
