Manuale d’uso / di manutenzione del prodotto PW80 (2006) del fabbricante Yamaha
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3RV-28199-8G PW80(W) OWNER’S MANUAL MANUEL DU PROPRIÉTAIRE BEDIENUNGSANLEITUNG.
PRINTED ON RECYCLED PAPER Y AMAHA MOTOR CO. , L TD. PRINTED IN JAPAN 2006.4–0.6 × 1 ! (E, F, G) AUF RECYCLINGPAPIER GEDRUCKT IMPRESO EN PAPEL RECICLADO PRINTED ON RECYCLED PAPER Y AMAHA MOTOR CO.
3RV-28199-8G-E0 PW80(W) OWNER’S MANUAL.
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INTRODUCTION EAU41580 Congratulations on your purchase of the Yamaha PW80 . This model is the result of Yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields.
INTRODUCTION MOTORCYCLES ARE SINGLE TRACK VEHICLES. THEIR SAFE USE AND OPERATION ARE DEPENDENT UPON THE USE OF PROPER RIDING TECHNIQUES AS WELL AS THE EXPERTISE OF THE OPERATOR. EVERY OPERA- TOR SHOULD KNOW THE FOLLOWING REQUIREMENTS BEFORE RIDING THIS MOTORCYCLE.
IMPORTANT MANUAL INFORMATION EAU41090 Particularly important information is distinguished in this manual by the following notations: NO TE: ● This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold.
IMPORTANT MANUAL INFORMATION W ARNING EWA10030 PLEASE READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE. W ARNING EWA14350 THIS MOTORCYCLE IS DESIGNED AND MANUFACTURED FOR OFF-ROAD USE ONLY. IT IS ILLEGAL TO OPER- ATE THIS MOTORCYCLE ON ANY PUBLIC STREET, ROAD OR HIGHWAY.
IMPORTANT MANUAL INFORMATION EAU10200 PW80(W) O WNER’S MANU AL ©2006 by Y amaha Motor Co., Ltd. 1st edition, March 2006 All rights reserved. Any reprinting or unauthorized use without the written permission of Y amaha Motor Co., Ltd. is expressl y prohibited.
TABLE OF CONTENTS SAFETY INFORMATION ................... 1-1 Safe riding ........................................1-1 Location of important labels ............. 1-4 DESCRIPTION ................................... 2-1 Left view .........................
TABLE OF CONTENTS SPECIFICATIONS .............................. 8-1 CONSUMER INFORMATION .............. 9-1 Identification numbers ....................
1-1 1 SAFETY INFORMATION EAU41211 Safe riding ● Always make pre-operation checks. Careful checks may help prevent an accident. ● This motorcycle is designed for off-road use only, therefore, it is il- legal to operate it on public streets, roads, or highways, even a dirt or gravel one.
SAFETY INFORMATION 1-2 1 Loading and accessories Adding accessories to your motorcycle can adversely affect stability and han- dling if the weight distribution of the mo- torcycle is changed. To avoid the possibility of an accident, use extreme caution when adding accessories to your motorcycle.
SAFETY INFORMATION 1-3 1 electric failure could result, which could cause a dangerous loss of engine power. Gasoline and exhaust gas ● GASOLINE IS HIGHLY FLAMMA- BLE: ● Always turn the engine off when refueling. ● Take care not to spill any gaso- line on the engine or exhaust pipe/muffler when refueling.
SAFETY INFORMATION 1-4 1 EAU41370 Location of important labels Please read the following important labels carefully before operating this vehicle. 1 3 2.
SAFETY INFORMATION 1-5 1 4 5.
SAFETY INFORMATION 1-6 1 Before y ou operate this vehicle, read the owner’ s manual. 5P A-21568-00 Prima di usare il veicolo , leggete il manuale di istruzioni. Lire le manuel du propri étaire av ant d ’utiliser ce v éhicule. Lesen Sie die Bedienungsanleitung be vor Sie dieses F ahrzeug fahren.
2-1 1 2 3 4 5 6 7 8 9 DESCRIPTION EAU10410 Left view 1 23 4 5 6 7 1. Air filter element (page 6-8) 2. Fuel cock (page 3-5) 3. Throttle stop screw (page 6-11) 4. Star ter (choke) le ver (page 3-6) 5. 2-stroke engine oil tank (page 3-4) 6. Sidestand (page 6-21) 7.
DESCRIPTION 2-2 2 3 4 5 6 7 8 9 EAU10420 Right view 6 12 3 4 5 1. Spar k arrester (page 6-9) 2. Seat (page 3-6) 3. T ransmission oil filler cap (page 6-7) 4.
DESCRIPTION 2-3 1 2 3 4 5 6 7 8 9 EAU10430 Controls and instruments 12 43 1. Right handlebar switch (page 3-1) 2. Brake le ver (page 3-2) 3. Throttle grip (page 6-11) 4.
3-1 2 3 4 5 6 7 8 9 INSTRUMENT AND CONTROL FUNCTIONS EAU40660 Handlebar switch EAU41130 Engine stop switch “ ENGINE STOP ” Set this switch to “RUN” before starting the engine. Set this switch to “OFF” to stop the engine. EAU41590 Power reduction plate Your motorcycle was delivered with a power reduction plate.
INSTRUMENT AND CONTROL FUNCTIONS 3-2 1 2 3 4 5 6 7 8 9 EAU12890 Brake lever The brake lever is located at the right handlebar grip. To apply the front brake, pull the lever toward the handle- bar grip. EAU12941 Brake pedal The brake pedal is on the right side of the motorcycle.
INSTRUMENT AND CONTROL FUNCTIONS 3-3 2 3 4 5 6 7 8 9 EAU13220 Fuel Make sure that there is sufficient fuel in the tank. When refueling, be sure to in- sert the pump nozzle into the fuel tank filler hole and to fill the tank to the bot- tom of the filler tube as shown.
INSTRUMENT AND CONTROL FUNCTIONS 3-4 1 2 3 4 5 6 7 8 9 EAU13411 Fuel tank breather hose Before operating the motorcycle: ● Check the fuel tank breather hose connection. ● Check the fuel tank breather hose for cracks or damage, and replace it if damaged.
INSTRUMENT AND CONTROL FUNCTIONS 3-5 2 3 4 5 6 7 8 9 EAU13561 Fuel cock The fuel cock supplies fuel from the tank to the carburetor while filtering it al- so. The fuel cock has three positions: OFF With the lever in this position, fuel will not flow. Always return the lever to this position when the engine is not running.
INSTRUMENT AND CONTROL FUNCTIONS 3-6 1 2 3 4 5 6 7 8 9 EAU13590 Starter (choke) lever “” Starting a cold engine requires a richer air-fuel mixture, which is supplied by the starter (choke). Move the lever in direction (a) to turn on the starter (choke).
INSTRUMENT AND CONTROL FUNCTIONS 3-7 2 3 4 5 6 7 8 9 2. Place the seat in the original posi- tion, and then tighten the nuts. NO TE: Make sure that the seat is properly se- cured before riding. EAU15090 Shock absorber W ARNING EWA10220 This shock absorber contains highly pressurized nitrogen gas.
4-1 1 2 3 4 5 6 7 8 9 PRE-OPERATION CHECKS EAU15591 The condition of a vehicle is the owner ’ s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements).
PRE-OPERATION CHECKS 4-2 2 3 4 5 6 7 8 9 EAU15605 Pre-operation check list ITEM CHECKS P AGE Fuel ● Check fuel le vel in fuel tank. ● Refuel if necessary . ● Check fuel line f or leakage. 3-3 2-stroke engine oil ● Check oil le vel in oil tank.
PRE-OPERATION CHECKS 4-3 1 2 3 4 5 6 7 8 9 Brake and shift pedals ● Make sure that operation is smooth. ● Lubricate pedal pivoting points if necessary . 6-20 Brake lever ● Make sure that operation is smooth. ● Lubricate lev er pivoting point if necessary .
5-1 2 3 4 5 6 7 8 9 OPERATION AND IMPORTANT RIDING POINTS EAU41680 W ARNING EWA14620 ● This model is designed for off-road use only. Become thor- oughly familiar with all operat- ing controls and their functions before riding. Consult a Yamaha dealer regarding any control or function that you do not thor- oughly understand.
OPERATION AND IMPORTANT RIDING POINTS 5-2 1 2 3 4 5 6 7 8 9 EAU16660 Starting a warm engine Follow the same procedure as for start- ing a cold engine with the exception that the starter (choke) is not required when the engine is warm. Instead, start the engine with the throttle slightly open.
OPERATION AND IMPORTANT RIDING POINTS 5-3 2 3 4 5 6 7 8 9 shifting gears, otherwise damage to the engine and drive train may re- sult. 3. Open the throttle gradually. 4. Once the motorcycle has reached a speed high enough to change gears, close the throttle.
OPERATION AND IMPORTANT RIDING POINTS 5-4 1 2 3 4 5 6 7 8 9 EAU17190 Parking When parking, stop the engine, and then turn the fuel cock lever to “ OFF ” . W ARNING EWA10310 ● Since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch them.
6-1 2 3 4 5 6 7 8 9 PERIODIC MAINTENANCE AND MINOR REPAIR EAU41950 Safety is an obligation of the owner. Pe- riodic inspection, adjustment and lubri- cation will keep your vehicle in the safest and most efficient condition pos- sible.
PERIODIC MAINTENANCE AND MINOR REPAIR 6-2 1 2 3 4 5 6 7 8 9 EAU41763 Periodic maintenance and lubrication chart NO TE: ● From 160 hours, repeat the maintenance intervals starting from 40 hours. ● Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills.
PERIODIC MAINTENANCE AND MINOR REPAIR 6-3 2 3 4 5 6 7 8 9 8* Tires Check tread depth and f or damage. Replace if necessary . Check air pressure . Correct if necessary . 9* Wheel bearings Check bearings f or smooth operation. Replace if necessary . 10 * Steering bearings Check bearing assemblies f or looseness.
PERIODIC MAINTENANCE AND MINOR REPAIR 6-4 1 2 3 4 5 6 7 8 9 NO TE: The air filter needs more frequent service if you are riding in unusually wet or dusty areas. 17 * Autolube pump Check operation. Correct if necessary . Bleed. 18 T ransmission oil Check for oil leakage .
PERIODIC MAINTENANCE AND MINOR REPAIR 6-5 2 3 4 5 6 7 8 9 EAU19603 Checking the spark plug The spark plug is an important engine component, which is easy to check. Since heat and deposits will cause any spark plug to slowly erode, the spark plug should be removed and checked in accordance with the periodic mainte- nance and lubrication chart.
PERIODIC MAINTENANCE AND MINOR REPAIR 6-6 1 2 3 4 5 6 7 8 9 2. Clean the surface of the spark plug gasket and its mating surface, and then wipe off any grime from the spark plug threads. 3. Install the spark plug with the spark plug wrench, and then tight- en it to the specified torque.
PERIODIC MAINTENANCE AND MINOR REPAIR 6-7 2 3 4 5 6 7 8 9 EAU19942 Transmission oil The transmission oil level should be checked before each ride. In addition, the transmission oil must be changed at the intervals specified in the periodic maintenance and lubrication chart.
PERIODIC MAINTENANCE AND MINOR REPAIR 6-8 1 2 3 4 5 6 7 8 9 CAUTION: ECA10452 ● In order to prevent clutch slip- page (since the transmission oil also lubricates the clutch), do not mix any chemical additives. Do not use oils with a diesel specification of “ CD ” or oils of a higher quality than specified.
PERIODIC MAINTENANCE AND MINOR REPAIR 6-9 2 3 4 5 6 7 8 9 4. Apply oil of the recommended type to the entire surface of the sponge material, and then squeeze the ex- cess oil out. NO TE: The sponge material should be wet but not dripping. 5. Install the sponge material onto the air filter case cover.
PERIODIC MAINTENANCE AND MINOR REPAIR 6-10 1 2 3 4 5 6 7 8 9 2. Tap the tailpipe lightly, and then use a wire brush to remove any carbon deposits from the spark ar- rester portion of the tailpipe and in- side of the tailpipe housing. 3. Insert the tailpipe into the muffler, and then install and tighten the bolt.
PERIODIC MAINTENANCE AND MINOR REPAIR 6-11 2 3 4 5 6 7 8 9 EAU21340 Adjusting the engine idling speed The engine idling speed must be checked and, if necessary, adjusted as follows at the intervals specified in the periodic maintenance and lubrication chart.
PERIODIC MAINTENANCE AND MINOR REPAIR 6-12 1 2 3 4 5 6 7 8 9 cable free play, turn the adjusting nut in direction (b). 3. Tighten the locknut. EAU39820 Tires To maximize the performance, durabil- ity, and safe operation of your motorcy- cle, note the following points regarding the specified tires.
PERIODIC MAINTENANCE AND MINOR REPAIR 6-13 2 3 4 5 6 7 8 9 W ARNING EWA10460 ● The front and rear tires should be of the same make and de- sign, otherwise the handling characteristics of the vehicle cannot be guaranteed. ● After extensive tests, only the tires listed below have been ap- proved for this model by Yamaha Motor Co.
PERIODIC MAINTENANCE AND MINOR REPAIR 6-14 1 2 3 4 5 6 7 8 9 EAU40431 Accessories and replacement parts W ARNING EWA14481 The accessories or replacement parts you choose for your vehicle should be designed specifically for this model, and they must be se- curely mounted to maintain the in- herent stability of the original design.
PERIODIC MAINTENANCE AND MINOR REPAIR 6-15 2 3 4 5 6 7 8 9 shoe plate and at the brake lever. EAU39811 Adjusting the brake pedal free play The brake pedal free play should mea- sure 10.0 – 20.0 mm (0.39 – 0.79 in) at the brake pedal end as shown. Period- ically check the brake pedal free play and, if necessary, adjust it as follows.
PERIODIC MAINTENANCE AND MINOR REPAIR 6-16 1 2 3 4 5 6 7 8 9 EAU41052 Checking the front and rear brake shoes The front and rear brake shoes must be checked for wear at the intervals spec- ified in the periodic maintenance and lubrication chart. NO TE: The wheels must be removed to check brake shoe lining thickness.
PERIODIC MAINTENANCE AND MINOR REPAIR 6-17 2 3 4 5 6 7 8 9 4. If the drive chain slack is incorrect, adjust it as follows. EAU40110 To adjust the drive chain slack 1. Loosen the brake pedal free play adjusting nut, axle nut, and locknut at each end of the swingarm.
PERIODIC MAINTENANCE AND MINOR REPAIR 6-18 1 2 3 4 5 6 7 8 9 4. Adjust the brake pedal free play. (See page 6-15.) EAU23013 Cleaning and lubricating the drive chain The drive chain must be cleaned and.
PERIODIC MAINTENANCE AND MINOR REPAIR 6-19 2 3 4 5 6 7 8 9 EAU41840 Checking and lubricating the cables The operation of all control cables and the condition of the cables should be checked before each ride, and the ca- bles and cable ends should be lubricat- ed if necessary.
PERIODIC MAINTENANCE AND MINOR REPAIR 6-20 1 2 3 4 5 6 7 8 9 EAU23131 Checking and lubricating the brake and shift pedals The operation of the brake and shift pedals should be checked before each ride, and the pedal pivots should be lu- bricated if necessary.
PERIODIC MAINTENANCE AND MINOR REPAIR 6-21 2 3 4 5 6 7 8 9 EAU23200 Checking and lubricating the sidestand The operation of the sidestand should be checked before each ride, and the sidestand pivot and metal-to-metal contact surfaces should be lubricated if necessary.
PERIODIC MAINTENANCE AND MINOR REPAIR 6-22 1 2 3 4 5 6 7 8 9 EAU23280 Checking the steering Worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as fol- lows at the intervals specified in the pe- riodic maintenance and lubrication chart.
PERIODIC MAINTENANCE AND MINOR REPAIR 6-23 2 3 4 5 6 7 8 9 EAU24350 Supporting the motorcycle Since this model is not equipped with a centerstand, follow these precautions when removing the front and rear wheel or performing other maintenance requiring the motorcycle to stand up- right.
PERIODIC MAINTENANCE AND MINOR REPAIR 6-24 1 2 3 4 5 6 7 8 9 justing nut at the front wheel hub. 3. Loosen the locknut at the brake le- ver, and then turn the adjusting bolt fully in direction (a). 4. Disconnect the brake cable from the front brake lever.
PERIODIC MAINTENANCE AND MINOR REPAIR 6-25 2 3 4 5 6 7 8 9 2. Lift the wheel up between the fork legs. NO TE: Make sure that the slot in the brake shoe plate fits over the retainer on the fork leg. 3. Insert the wheel axle, and then in- stall the washer and axle nut.
PERIODIC MAINTENANCE AND MINOR REPAIR 6-26 1 2 3 4 5 6 7 8 9 EAU25080 Rear wheel EAU41560 To remove the rear wheel W ARNING EWA10820 ● It is advisable to have a Yamaha dealer service the wheel. ● Securely support the motorcy- cle so that there is no danger of it falling over.
PERIODIC MAINTENANCE AND MINOR REPAIR 6-27 2 3 4 5 6 7 8 9 EAU41570 To install the rear wheel 1. Install the drive chain onto the rear sprocket. 2. Install the wheel by inserting the chain pullers, spacer and then in- sert the wheel axle from the right-hand side.
PERIODIC MAINTENANCE AND MINOR REPAIR 6-28 1 2 3 4 5 6 7 8 9 EAU25971 Troubleshooting chart W ARNING EWA10840 Keep away open flames and do not smoke while checking or working on the fuel system. Check the fuel level in the fuel tank. 1. Fuel There is enough fuel.
7-1 2 3 4 5 6 7 8 9 MOTORCYCLE CARE AND STORAGE EAU40461 Care While the open design of a motorcycle reveals the attractiveness of the tech- nology, it also makes it more vulnera- ble. Rust and corrosion can develop even if high-quality components are used.
MOTORCYCLE CARE AND STORAGE 7-2 1 2 3 4 5 6 7 8 9 After normal use Remove dirt with warm water, a mild detergent, and a soft, clean sponge, and then rinse thoroughly with clean water.
MOTORCYCLE CARE AND STORAGE 7-3 2 3 4 5 6 7 8 9 EAU40651 Storage Short-term Always store your motorcycle in a cool, dry place and, if necessary, protect it against dust with a porous cover.
8-1 1 2 3 4 5 6 7 8 9 SPECIFICATIONS EAU2633G Dimensions: Overall length: 1540 mm (60.6 in) Overall width: 640 mm (25.2 in) Overall height: 880 mm (34.6 in) Seat height: 635 mm (25.0 in) Wheelbase: 1055 mm (41.5 in) Ground clearance: 185 mm (7.28 in) Minimum turning radius: 1700 mm (66.
SPECIFICATIONS 8-2 2 3 4 5 6 7 8 9 3rd: 22/17 (1.294) Chassis: Frame type: Steel tube backbone Caster angle: 26.00 ° Trail: 62.0 mm (2.44 in) Front tire: Type: With tube Size: 2.50-14 4PR Manufacturer/model: CHENG SHIN/KNOBBY Rear tire: Type: With tube Size: 3.
9-1 1 2 3 4 5 6 7 8 9 CONSUMER INFORMATION EAU40790 Identification numbers Record the vehicle identification num- ber and model label information in the spaces provided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is stolen.
INDEX A Accessories and replacement parts ........ 6-14 Air filter element, cleaning ......................... 6-8 Autolube pump, adjusting ........................ 6-19 B Brake and shift pedals, checking and lubricating ..............................
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PRINTED ON RECYCLED PAPER Y AMAHA MOTOR CO. , L TD. PRINTED IN JAPAN 2006.4–0.6 × 1 ! (E).
Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il Yamaha PW80 (2006) è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del Yamaha PW80 (2006) - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso Yamaha PW80 (2006) imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul Yamaha PW80 (2006) ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il Yamaha PW80 (2006), ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del Yamaha PW80 (2006).
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il Yamaha PW80 (2006). Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo Yamaha PW80 (2006) insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.
