Manuale d’uso / di manutenzione del prodotto 3000 del fabbricante Xantrex
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by XPower Inverter 3000 Plus Owner’s Guide XPower3000.book Page i Wednesday, Decemb er 10, 2003 6:52 AM.
About Xantrex Xantrex T echnology Inc. is a worl d-leadi ng supplier of advanced power electroni cs and controls with products from 50 watt mobile units to one MW utility-s cale systems fo r wind, solar , batteries, fuel cells, microturbines, and backup power app lications in bo th grid-connect ed and stand-alone systems.
iii About This Guide Purpose The purpose of this Owner ’ s Guide is to provide explanations and procedures for installing, operating, maintaining, and troubleshooting the XPower Inverter 3000 Plus.
About T his Guid e iv 975-0128-01-01 Conventions Used The following conventions are used in this gui de. Related Information Y ou can find more information about Xantrex T echnology Inc.
v Important Safety Instructions 1. Before installing and using the XPower Inverter 3000 Plus, read all instructions an d cautionary mark ings on the XPower Inverter 30 00 Plus, the batteries, an d all appropriate sections of this guide. 2. Do not expose th e XPower Inverter 30 00 Plus to rain, snow , sp ray , or bilge water .
Safety vi 975-0128-01-01 Explosive gas pr ecautions 1. W orking in the vicinity of lead-a cid batteries is dangerous. Batteries generate explosive gases during norma l operation. Therefore, you must read this guide and follow the instructions exactly before installing or using your XPower Inverter 3000 Plus.
Safety 975-0128-01-01 vii 5. Remove all metal items, like ring s, bracelets, and watches when working with lead-acid batteries. Lead-acid batteries produc e a short circuit current h igh enough to weld metal to skin, causing a severe burn.
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975-0128-01-01 ix Important Safety Instructions Explosive gas precautions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - vi Precautions When Working With Batteries -.
Contents x 975-0128-01-01 Installing the Remote On/Off Switch - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–9 Mounting the Inverter - - - - - - - - - - - - - - - - - - - - - - - - - - .
Contents 975-0128-01-01 xi B Battery Types Battery Types - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - B–1 Automotive Starting Batteries - - - - -.
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1–1 1 Intr oduction The XPower Inverter 3000 P lus has been designed to give you quality power , ease of use, and reliability . Please take a few moments to read th is chapter to familiarize yourself with the main performance features and protection features.
Introduction 1–2 975-0128-01-01 Ease of Use Superior features and rugged durability have been combined with ease of use: • The inverter is compact, lig htweight, and easy to install. • Loads can be po wered directly from the AC outlets. • Easy-to-read indicators on the fro nt panel let y ou monitor system performance at a glance.
2–1 2 F eatures Chapter 2, “Features” describes the main features of the XPow er Inverter 3000 Plus. Familiarize yourself with them before insta lling and operating the inverter . Remote On/Off Switch The Remot e On/Off switch can b e plugged into the remote switch connector port on the fro nt of the inve rter .
Fe a t u r e s 2–2 975-0128-01-01 AC P a n e l Figure 2-2 AC P a ne l Feature D escription 1 On/Off Switch turn s the invert er ’ s control circuit on and o ff. This switch is not a power disco nnect switch. Disconnect AC and DC power bef ore workin g on any ci rc uits connected to the inverter .
AC P an e l 975-0128-01-01 2–3 6 S tatus D isplay: Shows V oltage, Current or AC Power . VO L T A G E : Indicates battery power at the input terminal of the inverter in volts (V). CURRENT : Indicates current drawn from the battery by the inverter in amps (A).
Fe a t u r e s 2–4 975-0128-01-01 DC P anel Figure 2-3 DC P anel Fea t u re D es c r ip t i on 1 Chassis Ground Lug connects to vehicle chassis, D C grounding bus or to engine’ s negati ve bus. 2 V entilation Opening must not be obstructed for the proper operation of the inverter .
3–1 3 Installation Chapter 3, “Installation,” provides info rmation on cables and fuses to help you plan for your installation and pr ovide procedures for i n stalling the inverter. Read the entire chapter before begi nning the installation procedures so that you can plan an installation th at is suited to your power needs.
Installation 3–2 975-0128-01-01 Figure 3-1 Configuration for Normal Loads Figure 3-2 Configuration for Heavy Loads XPower3000.book Page 2 Wed nesday, December 10, 2003 6:52 AM.
Designing Y our Installation 975-0128-01-01 3–3 Installation Codes Governing installatio n codes vary depending on the location and type of installation. Electrical installations must meet local and national wiring codes and should be performed by a qualified electric ian.
Installation 3–4 975-0128-01-01 Choosing an Appropriate Location The inverter must only be in stalled in a location that is: : WA R N I N G The inverter contains comp onents that tend to produce arcs or sparks.
Designing Y our Installation 975-0128-01-01 3–5 Calculating Cable Sizes T o operate safely and effectively , the XPower Inverter 3000 Plus needs proper cables and fuses.
Installation 3–6 975-0128-01-01 Calculating Size of Chassis Ground Cable Refer to T able 3-2 to plan the size of the chassis ground cable that runs from the DC grounding point to the chass is gro und screw on the inverter ’ s DC panel.
Designing Y our Installation 975-0128-01-01 3–7 Calculating Fuse/Circuit Br eaker Size Because your batteries can provide thousand s of amps of short-circuit current, you need fuses or circuit b rea kers that can safely withstand the short-circuit current that the batteries can produce.
Installation 3–8 975-0128-01-01 Installing the inverter Do not proceed with the installation of your inverter until you have read the section, “Designing Y our Installation” on page 3–1. The more thorough your planning, the better your power needs will be met to achieve maximum performance from yo ur inverter.
Installing the inverter 975-0128-01-01 3–9 • DC fuse(s) as calculated in “Calculating Fuse/Circuit Breaker Size” on page 3–7 an d fuse holder(s) • Copper chassis ground cable as calculated.
Installation 3–10 975-0128-01-01 Mounting the Inverter Do not mount the inverter under the hood of your veh icle. See “Choosing an Appropriate Locatio n” on page 3–4. T o mount the inverter: 1. Make sure the On/Of f switch is in the Of f position.
Installing the inverter 975-0128-01-01 3–11 A C Connections Y ou can plug your AC loads directly into the receptacles on the inverter front panel. Output power to each receptacle is limited by a circuit breaker to 1500 W atts (15 A). Y ou may also make a permanent AC connection via the AC knockout.
Installation 3–12 975-0128-01-01 Grounding Locations Y ou must connect the chassis groun d terminal to a grou nding point. Follow the installatio n guidelines below . These guidelines assume you a re using the code-compliant D C supply cable and fuse sizes indicate d in this manual.
Connecting the DC Cables 975-0128-01-01 3–13 Connecting the DC Cables Consult Figure 3-1 , “Configuration for Normal Load s” on page 3–2, or Figure 3-2, “Configuratio n for Heavy Loads” on page 3–2 for additional details that are specific to your installation.
Installation 3–14 975-0128-01-01 4. Install a fuse and disconnec t switch or breaker between th e inverter and the battery . Ensure that the disco nnect switc h or breaker is turned off before installing. They must be installed in the positive side of the DC circuit, as close as possible to the battery .
Connecting the DC Cables 975-0128-01-01 3–15 6. Connect one connector on the negative cable to the negative terminal on the DC en d. Before pro ceeding, che ck that cab le polarity is correct, and then connect the other end of the cable to the NEGATIVE (–) terminal on the battery .
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4–1 4 Oper ation Chapter 4 explains how to ope rate the inverter efficiently and ef fectively . Specifically , this chapter: • Gives procedures for operatin g the inverter from the front panel •.
Operation 4–2 975-0128-01-01 T urning the Inverter Off Between Char ges The inverter draws less than 600 mA from the battery with the On/Off switch turned on and no load connected, but left in this state the inverter will eventually discharge the battery .
Operating Limits 975-0128-01-01 4–3 Operating Limits P ower Output The XPower Inv erter 3000 Plus can d eliver up to 2500 W continuous and up to 3000 W for five minutes.
Operation 4–4 975-0128-01-01 Inverter Loads The inverter will operate most AC loads wi thin its power rating of 2500 W . However , some appliance s and equipment may b e difficult to operate, and other appliances may a c tually be damaged if you try to operate them with the inverter.
Routine Maintenance 975-0128-01-01 4–5 Routine Maintenance Minimal maintenance is required to k eep your inverter operating prope rly . Periodically you should: • Clean the exterior of the inverter with a damp cloth to prevent the accumulation of dust and dirt.
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5–1 5 T r oubleshooting Chapter 5 will help you identify the source of most problems that can occur with the inverter. If you have a problem with the inverter , please review this chapter before contacting place of purchase.
T roubleshooting 5–2 975-0128-01-01 T r oubleshooting Refer ence W ARNING: Electrical shock and burn hazard Do not disassemble the inverter. It does not contain any user -serviceable parts. Attempting to service the i nve rter yourself could result in an electrical shock or burn.
T roubleshooting Reference 975-0128-01-01 5–3 Consumer Hotline: 1-800-67 0-0707 5 E03 : Flashing Fault LED : Flashin g Alarm: Beeping Inverter is in overload shutdown. Load applied is above the continuou s operation limit. Reduce the load if co ntinuous operation is required .
5–4 XPower3000.book Page 4 Wed nesday, December 10, 2003 6:52 AM.
A–1 A Specifications Appendix A contains electrical perform ance and physical specific ations for the inverter. Electrical P erformance Physical Specifications Specifications are subject to change w ithout notice.
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B–1 B Battery T ypes The information in Appendix B will help you to sel ect, connect, and maintain batteries that are most appropriate for your application. The batteries that you use strongly af fect the performance of the XPower 3000. It is important to co nnect the inverter to the correct size and type of battery .
Battery T ypes B–2 975-0128-01-01 A battery isolator is a solid-state el ectronic circuit that allows equipment to be operated from an auxiliary battery without danger of di scharging the vehicle’ s starting ba ttery .
Estimating Battery Requirements 975-0128-01-01 B–3 This same battery can deliver a higher or lower current for less or more time, limited approximately by the 10 0 Ah figure (for example, 50 A for 2 hours, or 200 A for 1/2 hour), but usual ly the capacity fig ure given is only accurate at the specified rate (20 hours).
Battery T ypes B–4 975-0128-01-01 Battery Sizing Example This battery sizing example illustrates a typical calculation, assuming an opportunity to char ge the batteries every th ree days. This example illustrates how quickly your battery needs can escalate.
Estimating Battery Requirements 975-0128-01-01 B–5 Battery Sizing Worksheet Use the following worksheet to calcul ate your battery needs. T o ens ure suf ficient battery capacity , be gene rous when estima ting the operating time per day for each of the loads you will run.
Battery T ypes B–6 975-0128-01-01 Using Multiple Batteries As your power requirements incre ase, you may need to us e more than one battery to obtain suf fic ie nt capacity .
Battery T ips 975-0128-01-01 B–7 Battery Tips Explosive/ Corrosive Gases Lead-acid batteries may emit hydrogen gases, oxygen, and sulfuric ac id fumes when recharging. T o re duce the r isk of explosion: • V ent the battery compartment to prevent the accumulation of gases.
Battery T ypes B–8 975-0128-01-01 Battery Connections Connections to battery posts must be made with permanent connectors that provide a reliable, low-resistance connection. Do not use alligator clips. Clean the connections regularly and preven t corrosion by using a protective spray coating or V a seline.
C–1 C Alternator s and Char ging Systems A good char ging system is important fo r the health of your batteries. Poor recharging methods can quickly damage batteries. Appendix C prov ides guidelines for rechar ging batteries from an alternator , from AC power , and from alternate ener gy sources.
Alternators and Charging Systems C–2 975-0128-01-01 Charging W ith an Engine Alternator Read the following inform ation to determi ne whether your vehicle’ s standard alternator will be adequate by itself, whether you should install an alternator con troller , or whether you need a high-output alternator .
Charging F rom A C P ower 975-0128-01-01 C–3 Charging Fr om AC P ower When rechargi ng from AC power , u se a good quality char ger or R V converter that meets the requiremen ts outlined in “Char ging System Requirements” on page C–1. Do not use char gers intended for oc casional recharging of automotive starting batteries.
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975-0128-01-01 WA–1 W arranty and Pr oduct Information Wa r r a n t y What does this warranty cover? This Limited W arranty is provided by Xantrex T echnology , Inc. ("Xantrex") and covers defect s in workmanshi p and ma te rials in your XPower Inverter 3000 Plus.
W arranty and Product Information WA–2 975-0128-01-01 What proof of pur chase is requir ed? In any warranty claim, da ted proof of purchase must accompany the product and th e product must not have been disas s embled or modifi ed without prior written authorization by Xantrex.
975-0128-01-01 WA–3 Disclaimer Product THIS LIMITED W ARRAN TY IS THE SOLE A ND EXCLUSIVE W ARRANTY PROV IDED BY XANTREX IN CONNECTION WITH Y OUR XANTREX PRODUCT A ND IS, WHERE PERMITT ED BY LA W , .
W arranty and Product Information WA–4 975-0128-01-01 Return Material Authorization P olicy Before returning a product directly to Xantrex you must obtain a Return Material Authorizati on (RMA) number and the correct factory "Shi p T o" address.
975-0128-01-01 WA–5 Out of W arranty Service If the warranty period for your XPo wer Inverter 3000 Plus has expired , if the unit was damaged by misuse or incorrect installation, if other co nditions of the warrant y have not been met, or if no dated proof of purchase is available, your inverter may be serviced or replaced for a flat fee.
W arranty and Product Information WA–6 975-0128-01-01 Information About Y our System As soon as you open your X Power Inverter 3000 Plus package, record the followin g information and be sure to keep y our proof of purch ase. If you need to contact Customer Service, please record the fo llow ing details before calling.
Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il Xantrex 3000 è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del Xantrex 3000 - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso Xantrex 3000 imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul Xantrex 3000 ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il Xantrex 3000, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del Xantrex 3000.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il Xantrex 3000. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo Xantrex 3000 insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.
