Manuale d’uso / di manutenzione del prodotto PRD6000, PRD7200, PRD8400 del fabbricante Woods Equipment
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OP E R A TO R ' S M A NU A L.
2 Introduction Gen’l (Rev . 2/5/2007) T O THE DE ALER: Assemb ly and prop er installati on of this product is the respons ibil ity of the Woods ® dea ler .
Introduction 3 MAN047 5 (9/21/20 05) T ABLE OF CONTENTS INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SPECIFICATI ONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 Introduction MAN0475 (9/21/2005 ) SPECIFICATIONS PRD6000 PRD720 0 PRD8400 3-Point Hitch Category 1 Category 1 Category 1 Cutting Width 60" 72" 84" Cutting Hei ght Rang e 1" - 5-1.
Safety 5 PRD Mower (9/13/2005) TRAINING Saf ety in struc tion s are i mpor ta nt! R ead all att achment and power unit manuals ; follow all safety ru les and safety d ecal i nformat ion. (Rep lace- ment manua ls and safety decals are a vailable from your dealer .
6 Safety PRD Mowe r (9/13/2005 ) (Safety R ules co ntinued fr om previo us pa ge) Keep byst anders away from equipme nt. Do not opera te or transport e quipment while under the influence of al cohol or drugs. Operate only in daylight or good artificial light.
Safety 7 PRD Mower (9/13/2005) Tighten all bolts, nuts, and screws to torque chart specification s. Check that all cotter pin s are inst alled secure ly to en sure equi pment is i n a safe condition before putting unit into service. Make sur e all safe ty decal s are installed.
8 Safety MAN0475 (9/21/2005 ) SHIELD MISSING DO NOT OPERA TE PUT SHIELD ON DANGER 18867- -B 1 - 15503 2 - 188 67 3 - Serial Numb er Plate MODEL NO. SE R IAL NO. W oods Equipment Company Oregon, Illinois, U.S.A. BE CAREFUL! Use a cl ean, damp cl oth t o clean safety d ecals .
Safety 9 MAN047 5 (9/21/20 05) SAFETY & INSTRUCTIONAL DECALS A TTENTION! BECOME ALERT! YOUR SAFETY IS INVOL VED! Replace Immediatel y If Damaged! 33347E F ALLING OFF CAN RESUL T IN BEING RUN OVER. T ractor must be equipped with ROPS (or ROPS CAB) and seat belt.
10 Operation MAN0475 (9/21/2005 ) OPERATION The opera tor is r espons ible for the safe operatio n of the mower . The oper ator must be p roperl y trained . Operators should be fam iliar with the mowe r , the tr ac- tor , and all s afety practices before starting oper ation .
Operation 11 MAN047 5 (9/21/20 05) 1. Attach the mowe r hitch pins to the lower tract or lift arms and s ecure. 2. Attach tractor top link (1), Fig ure 2, to mo wer to p link b racket attachmen t poin t A. C onne ct th e drivelin e to the tract or PTO shaft.
12 Operation MAN0475 (9/21/2005 ) Figure 5 . Height A djustmen t with Ca ster Arm Sp acers T RACTO R T OP LINK AD J UST ME N T When the cuttin g he ight is set, ad just tract or top li nk until mowe r top l ink attachme nt point (A) is al igned v er- tica lly wit h mow er hit ch pi n (B), F igur e 6.
Operation 13 MAN047 5 (9/21/20 05) Figure 8 . Front Cas ter Arm Config uration f or PRD6000 & PRD7 200 Only FRONT CASTER WHEEL INTERFERENCE CHECK IMPORT ANT ■ Do not operate tr actor and mower until t his interfer ence c heck h as be en pe rformed.
14 Operation MAN0475 (9/21/2005 ) If mowe r bec om es plug ged c aus in g b elt to s lip fo r ov er two seconds f ollow thes e step s: 1. Maneuver equipme nt into a previo usly c ut area and allow mower to clear accumu lated m aterial . 2. Continue ru nning at leas t two minute s, allowin g pulleys to coo l.
Operation 15 MAN047 5 (9/21/20 05) OWNER PRE-OPERA T ION CHECK LIST (OWNER' S RESPONSI BILITY ) ___ Review and follow all safet y rules and sa fety decal in stru ctions o n pages 5 t o 9. ___ Check tha t all safety de cals are in stalled an d in good cond ition .
16 Owner Service MAN0475 (9/21/2005 ) OWNER SER VICE The info rmation in t his s ection i s written for oper ators who po ssess ba sic mec hanical skills. If you n eed hel p, your dea ler h as train ed ser vice te chni cians av aila ble. For your protec tion, r ead and foll ow the sa fety inform a- tion in th is ma nual.
Owner Service 17 MAN047 5 (9/21/20 05) Figure 12 . Lubricatio n Poin ts & Chart REF DESCRIPTION FREQUENCY 1 Front U-Joint 8 Hours 2 Cast er Wheel (Four wh eels) 8 Hours 3 Cast er Pivo t (Four wh e.
18 Owner Service MAN0475 (9/21/2005 ) Figure 13 . Belt Routing BEL T SERVICE Belt Re plac eme nt One of the major cau ses of belt fail ure is improp er installa tion. Be fore installi ng a new belt, ch eck the fol- lowing : 1. Check pu lley sh afts and bearing s fo r wear .
Owner Service 19 MAN047 5 (9/21/20 05) Blade Installation Y our dealer can supply genuine replaceme nt blades. Substitute blades may not meet original equipment specifications and may be dangerous. Figure 14 . Blade Asse mb ly 1. Place c ap scre ws (3) th rough outer ho les in bl ade and spin dle s haft.
20 T roubleshooting MAN0475 (9/21/2005 ) TROUBLE SHOOTING MOWING CONDITIONS PROBLEM POSSIBLE CAUSE SOLUTION Gras s cut hi gher i n cent er of swath t han at e dge Height of mower h igher at f ront than at re ar Adjust mowe r height and attitude so that mower rear a nd front ar e with in 1/2 in ch of sam e heig ht.
T roubleshooting 21 MAN047 5 (9/21/20 05) TROUBLE SHOOTING BEL T CO NDITIO N S * Check be lt for damage by lay ing it flat on the flo or . A b elt tha t do es not li e flat (h as hum ps or twists, indi cating b roken or stretc hed co rds) m ust be replace d.
22 Dealer Service MAN0475 (9/21/2005 ) DEALER SER VICE The info rmation in this section i s written for de aler ser- vice per sonnel. T he repair desc ribe d here requ ires special skil ls and tools.
Dealer Service 23 MAN047 5 (9/21/20 05) Spindle Assem bly Refer to Figure 17. Bearing cones and cups are de signed to wo rk toge ther . It is impor tant to pos ition them s o bearin g cone tape r mates wit h cup taper . 1. Lubricate new c ups with a light o il.
24 Dealer Service MAN0475 (9/21/2005 ) . Figure 18 . Gearbo x As sembl y GEARBOX REP AIR Read th is entir e secti on befo re startin g any repair . Many ste ps are de penden t on each o ther . Repair to this gearbox is limited to repla cing b earings , seals, a nd gas kets.
Dealer Service 25 MAN047 5 (9/21/20 05) with an OD that wil l sit on the outside edge of the seal but will cl ear the ho using . Tubing with an OD that is to o smal l will b ow seal c age and ruin s eal. 5. Carefull y pres s sea l into housing, avoid ing distort ion to the m etal seal c age.
26 Dealer Service MAN0475 (9/21/2005 ) Gearbox Disa ssembly Refe r to Figu re 18. 1. Remove top cove r (22 ) from ho using . Turn gearbox upside down and pour out remain ing gear oil from gearbox . 2. Remove oi l cap ( 20) (to b e replac ed). 3. Remove sn ap ring ( 10) and s him (1 3) from inpu t shaf t (3).
Dealer Service 27 MAN047 5 (9/21/20 05) 19. Check gea rbox ho using for lea ks b y plugg ing al l holes exce pt one. Appl y 4 p si comp ress ed air and immer se the gea rbox in water to v erify t hat there are n o leak s. 20. Remove gearbo x fro m water an d dry off with compr essed air .
28 Dealer Service MAN0475 (9/21/2005 ) 3. Clamp cup in vise a s shown i n Figur e 25 an d tap on yoke to compl ete ly remo ve cu p from yo ke. Repeat S tep 2 a nd S tep 3 f or oppos ite cu p. Figure 25 Figure 26 4. Place u niver sal cr oss in vis e as s hown i n Figur e 26 and tap on yo ke to remove cup .
Assembly 29 MAN047 5 (9/21/20 05) ASSEMBLY INSTRUCTIONS DEALER SET -UP INSTRUCTIONS Assemb ly of this mower is the responsi bility of th e Woods dealer . If should b e deliver ed to th e owner co m- pletely as sembled, lub ricated , and adjuste d for normal cutting c ondit ions.
30 Assembly MAN0475 (9/21/2005 ) Inst all T op Link 9. Link, rear offset 10. Link, front offset 1 1 . Link, U-brac ket 30. Sleeve, .62 x . 84 x 2.88 40. Screw , HHCS 1/2 NC x 4-3 /4 GR5 44. Nut, fla nged lock 1/2 NC Figure 30 . T o p Link As semble d 1.
Assembly 31 MAN047 5 (9/21/20 05) Fill Gearbox IMPORT ANT ■ Gearbox is not fill ed at the fac tory . Prio r to delivery , mak e sure e ach ge arbox is f illed h alf-full with 80W or 90W API GL-4 or GL-5 gea r lube. 1. Make su re ve nt plu g hole is clea r .
32 Assembly MAN0475 (9/21/2005 ) Fig ur e 3 5 . Quick Hitch K it Installation (Option al) 3. Attach offset li nk (1 ) to lo wer hitch clev is usin g slee ves (3 & 8) , two fla t wash ers ( 9), cap screw (1 1), and he x nut (1 2) as shown i n Figure 35.
Dealer Check List s 33 MAN047 5 (9/21/20 05) DEALER CH ECK LIST S PRE-DELIVERY CHECK LIST (DEALER’S RESPONSI BILITY) Inspect the equipment th oroug hly after assemb ly to ensure it is set up pro perly before deli vering it to the cust omer . The follow ing check lis ts are a reminder of points to insp ect.
34 Notes MAN047 5 (9/21/200 5) NOTES.
Part s 35 MAN047 5 (9/21/20 05) P ARTS INDEX MAIN FRAME AS SEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 - 37 GEARBOX A SSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 DRIVESHAF T ASSEMBLY (W ALTERSCHEID TWO-LOBE) .
36 Part s MAN0475 (9/21/2005 ) PRD6 000, PRD 7200 & PRD8400 MA IN FRAME A SSEMBLY (Rev . 12/23/200 5).
Part s 37 MAN047 5 (9/21/20 05) PRD6 000, PRD 7200 & PRD8400 MA IN FRAME A SSEMBLY REF P ART QTY DESCRIPTION 1 – – – – 1 Main F r ame ( not s old s epar ate ly) 2 10165 01 2 Hitch 3 20409 .
38 Part s MAN0475 (9/21/2005 ) PRD6000, PRD720 0 & PRD840 0 GEARBOX ASSEMBLY REF P ART QTY DESCRIPTION A 1002499 1 Gearbox As sembly , Comp lete 1 57458 1 Gear , Crown 25 T M5.3 2 NSS 1 Gea rbox Housing 3 100532 0 1 Sh aft, Inp ut 1-3/8 -6 4 100532 1 1 Sh aft, Ou tput 1-1/ 4 5 57491 1 Pinion Gea r 13.
Part s 39 MAN047 5 (9/21/20 05) PRD 600 0, PR D72 00 & PRD840 0 DRIV ESHAF T W AL TER SCH EI D (TWO -LOBE S HAFT) REF P ART QTY DESCRIPTION A 4055 1 1 Complete Drive Shaf t 1 40571 2 Y oke, 1-3/ 8.
40 Part s MAN0475 (9/21/2005 ) PRD600 0, PRD 72 00 & PR D 84 00 DR IV ESH AF T COMER REF P ART QTY DESCRIPTION A 1009508 1 Compl ete drivelin e asy 1 1001300 2 Complete co llar yok e C12 1-3/8 - 6.
Part s 41 MAN047 5 (9/21/20 05) PRD600 0, PRD7 200 & PRD8 400 BLAD E & SPINDLE ASSEMBLY REF P AR T DESCRIPTION 1 37009 Nut, Jam 7/8 NF 2 10378 * S cre w , HHCS 1/4 NC x 1 GR5 3 52898 W asher , Lock .929 x 1.66 4 1985 * W ash er , Loc k 1/4 5 34440 Bushing, H 1 S traight bore w/k ey 6 66694 Sheave, H 1 BK 4 .
42 Part s MAN0475 (9/21/2005 ) PRD6000, PRD7 20 0 & PRD8400 REAR CHAIN SHIELDING A SSEMBLY (OPTIONAL) PRD6000, PRD720 0 & PRD840 0 FR ONT ROLLER ASSEMBLY (OPTIONAL) REF P ART QTY DESCRIPTION A.
Part s 43 MAN047 5 (9/21/20 05) MULCHING KIT (OPTIONAL).
44 Part s MAN0475 (9/21/2005 ) QUIC K H I T C H KI T (OPT IO N A L ) CHAIN CUT -T O-LENGTH CHART Model Di mension “A” PRD6000 4 0" PRD7200 4 5" PRD8400 5 0" NOTE: This kit is used on other m odels . Use only the h ardware liste d below .
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46 Appendix Bolt T orque & Siz e Charts (Rev . 10/10/2005) BOLT T OR QUE CHAR T Always tighten har dware to these values unles s a different tor que value or ti ghtening p roce dure is li sted for a sp ecific applica tio n. F ast eners mus t alwa ys be repla ced with t he sam e grade as sp ecified in the m anual par ts list.
Appendix 47 Bolt T orque & Siz e Charts (Rev . 10/10/ 2005) BOLT SIZE CHART NO TE: Char t s hows bolt thread s izes and co rrespo nding head (wr ench) sizes f or sta ndard SAE and metr ic bol ts. ABBREVIATIONS A G ............. ............. .....
48 Index MAN0475 (9/21/2005 ) INDEX ASSEMBLY Dealer Set-Up Instr uc tion s 29 Initia l Oil F ill 31 Optional E quipme nt Chai n Shie lding 31 Front Roll er 31 Quick H itch Kit 31 Skid Sh oe Ki t 43, 4.
F-3079 (Rev . 6/1/2007) W oods Equipment Company 260 6 South Illinois Route 2 Post Office Box 1000 Oregon, Il linois 61 061 800-319-663 7 tel 800-3 99-6 63 7 fax www .
F-8494 (Rev . 6/23/2005) W oods Equipme nt Company 260 6 South Illinois Ro ute 2 Po st Office Box 1000 Oregon, Illinois 61 061 800-319-663 7 tel 800 -399 - 663 7 f ax www .
Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il Woods Equipment PRD6000, PRD7200, PRD8400 è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del Woods Equipment PRD6000, PRD7200, PRD8400 - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso Woods Equipment PRD6000, PRD7200, PRD8400 imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul Woods Equipment PRD6000, PRD7200, PRD8400 ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il Woods Equipment PRD6000, PRD7200, PRD8400, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del Woods Equipment PRD6000, PRD7200, PRD8400.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il Woods Equipment PRD6000, PRD7200, PRD8400. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo Woods Equipment PRD6000, PRD7200, PRD8400 insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.
