Manuale d’uso / di manutenzione del prodotto 01M del fabbricante Volkswagen
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AUTO TRANS DIAGNOSIS - 01M Article Text 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM ARTICLE BEGINNIN.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 2) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 1: Cross-Sectional View Of Transaxle Components Courtesy of Volkswagen United States, Inc.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 3) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 2: Identifying TCM & Shift Lock Electrical Components Courtesy of Volkswagen United States, Inc.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 4) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM engaged depending on engine load and vehicle speed. Power from the transmission is connected to the drive pinion through transfer gears.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 5) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM LUBRICATION & ADJUSTMENTS NOTE: See appropriate AUTOMATIC TRANSMISSION SERVICING article in TRANSMISSION SERVICING section.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 6) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Check valve body for sticking valve(s) or faulty shift solenoid(s).
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 7) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM wear. If transaxle does not operate in manual reverse gear, check reverse apply clutch and reverse brake clutch for damage or wear.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 8) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM 2H-1M ............................................ 32-28 1M-1H .
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 9) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM All models are equipped with an electronic shift lock system.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 10) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 4: Exploded View Of Shift Lock & Gear Selector Assembly Courtesy of Volkswagen United States, Inc.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 11) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM NOTE: Perform the following adjustments in order given. Control Cable Adjustment Loosen lock screw at gear selector lever on transaxle.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 12) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Removal & Installation (Control Cable) Remove lower cover from center console.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 13) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM 5) Remove shift lock cable from under dash near A/C-heater housing and remove from vehicle.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 14) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM box to TCM vehicle harness. Leave TCM disconnected. 3) Measure voltage and resistance between specified sockets on test box.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 15) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 11: Testing TCM Harness & Components (2 Of 4) Courtesy of Volkswagen United States, Inc.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 16) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 12: Testing TCM Harness & Components (3 Of 4) Courtesy of Volkswagen United States, Inc.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 17) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM HYDRAULIC PRESSURE Check operation of apply and brake clutches by air checking fluid passages of valve body and transaxle case.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 18) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM ON-VEHICLE SERVICE DRIVE AXLE SHAFTS See appropriate AXLE SHAFTS article in AXLE SHAFTS & TRANSFER CASES section.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 19) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM 3) Remove all clutches with support tube, 2nd-4th gear clutch plates, springs and spring caps together.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 20) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 15: Checking Turbine Shaft End Play Courtesy of Volkswagen United States, Inc.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 21) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 17: Exploded View Of Transaxle Components Courtesy of Volkswagen United States, Inc.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 22) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 19: Locking Small Sun Gear Drive Shell Courtesy of Volkswagen United States, Inc.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 23) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 21: Removing Planetary Carrier & Reverse Brake Clutch Assembly Courtesy of Volkswagen United States, Inc.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 24) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Remove pressing adapter. Remove input transfer gear assembly from transaxle case.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 25) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 23: Exploded View Of Drive Gear Assembly Courtesy of Volkswagen United States, Inc.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 26) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 24: Removing Bearing Adjuster Ring Bearing Carrier Courtesy of Volkswagen United States, Inc.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 27) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 26: Exploded View Of Drive Pinion & Output Gear Assembly Courtesy of Volkswagen United States, Inc.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 28) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM COMPONENT DISASSEMBLY & REASSEMBLY FINAL DRIVE 1) Disassemble differential.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 29) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM OIL PUMP & 2ND-4TH BRAKE CLUTCH PISTON Disassemble oil pump and 2nd-4th brake clutch piston.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 30) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM ONE-WAY CLUTCH 1) Disassemble one-way clutch. Check for worn or damaged parts and replace as necessary.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 31) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 33: Installing Piston Into One-Way Clutch Courtesy of Volkswagen United States, Inc.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 32) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM APPLY CL.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 33) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 35: Exploded View Of Reverse Apply Clutch Assembly Courtesy of Volkswagen United States, Inc.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 34) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM change shaft. Install parking pawl pin (if removed). Using a center punch, peen parking pawl pin.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 35) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 37: Removing Output Gear Roller Bearing Courtesy of Volkswagen United States, Inc.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 36) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 38: Exploded View Of 1st-3rd Apply Clutch Courtesy of Volkswagen United States, Inc.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 37) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 39: Removing & Installing Spring Circlip Courtesy of Volkswagen United States, Inc.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 38) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 41: Installing Clutch Housing Circlip Courtesy of Volkswagen United States, Inc.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 39) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 42: Exploded View Of 4th Apply Clutch Courtesy of Volkswagen United States, Inc.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 40) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM TRANSAXLE REASSEMBLY FINAL DRIVE & TRANSFER GEARS NOTE: Reassembly procedures include bearing and shim adjustments.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 41) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 44: Locating Final Drive Roller Bearings, Races & Adjustment Shims Courtesy of Volkswagen United States, Inc.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 42) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM result in zero end play. * Next, subtract .008" (.220 mm) to achieve required preload.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 43) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM needle bearing (flat side facing input gear) into transaxle case.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 44) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 48: Aligning Lugs On Input Transfer Gear Roller Bearings Courtesy of Volkswagen United States, Inc.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 45) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM 5) Add dished washer thickness to distance measured in step 3).
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 46) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM table.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 47) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM TRANSMISSION NOTE: Soak all friction-faced clutch plates in ATF for at least 15 minutes before installation.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 48) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 54: Installing Planetary Carrier & Axial Needle Bearing Courtesy of Volkswagen United States, Inc.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 49) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 56: Installing Reverse Brake Clutch Plates Courtesy of Volkswagen United States, Inc.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 50) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 58: Installing Circlips Courtesy of Volkswagen United States, Inc.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 51) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Outer .
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 52) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 62: Installing Small Planetary Drive Shaft Courtesy of Volkswagen United States, Inc.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 53) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 63: Installing 4th Apply Clutch & Impeller Shaft Courtesy of Volkswagen United States, Inc.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 54) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 65: Installing Support Tube Courtesy of Volkswagen United States, Inc.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 55) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM 13) DO NOT install top outer splined clutch plate or waved spring washer.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 56) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 69: Measuring Oil Pump Flange-To-Clutch Plate Courtesy of Volkswagen United States, Inc.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 57) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 72: Installing Valve Body Courtesy of Volkswagen United States, Inc.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 58) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Valve Body Bolts .................................. 44 (5) Valve Body Conductor Strip Bolt .
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 59) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM pedal. Print screen. 4) While observing scan tool display, slowly press accelerator pedal until display reads 50 percent.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 60) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 73: 1995 Transaxle Wiring Diagram (Cabrio, Golf & Jetta 2.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 61) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 62) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:28PM Fig. 75: 1995 Transaxle Wiring Diagram (Golf & Jetta 2.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 63) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:29PM Fig.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 64) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:29PM Fig.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 65) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:29PM Fig.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 66) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:29PM Fig. 79: 1996 Transaxle Wiring Diagram (Golf 2.0L & Jetta 2.
AUTO TRANS DIAGNOSIS - 01M Article Text (p. 67) 1996 Volkswagen Golf For Volkswagen Technical Site Copyright © 1998 Mitchell Repair Information Company, LLC Thursday, August 19, 1999 11:29PM Fig.
Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il Volkswagen 01M è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del Volkswagen 01M - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso Volkswagen 01M imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul Volkswagen 01M ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il Volkswagen 01M, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del Volkswagen 01M.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il Volkswagen 01M. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo Volkswagen 01M insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.