Manuale d’uso / di manutenzione del prodotto h-71 h-84 del fabbricante Taylor
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Models H71/ H84 Heat T reatment So ft S erve Freezers Opera ting Instr uctions 048886 - M 1/21/ 02.
Com plete thi s page for qui ck r efer ence whe n ser vice i s re quir ed: T aylor Distri butor: Address: Phone: Serv ice: Par ts: Date of Installation: Infor ma tion found on the data label : Model N.
Models H 7 1 & H8 4 T able of Conte nts T able of Contents Section 1 T o the Installer 1 ............................................ W ater Connections (W ater Cooled Units Onl y) 1 ............................ Air Cool ed Units 1 ...............
T able of Conte nts Models H 71 & H8 4 T able of Contents - - P age 2 Sec tion 7 Impor tant: Ope ra tor Check list 34 .............................. During Cl eaning and Sani tizing 34 ......................................... T roubleshooting Bacterial Count: 34 .
1 Mo del s H71 & H84 T o the In staller 050816 Section 1 T o th e Installer This ma chine is des igned for indoor use only . DO NOT inst all t he machine in an area where a water jet could be us ed. F ailure t o follow t his instr uct ion may res ult in s erious elect ric al shock.
2 Mo del s H71 & H84 T o the Op era tor 050816 Sec tion 2 T o the Ope rator The f reezer you have purchas ed has been caref ully engineered and manuf act ured t o give you dependable operat ion. T he T aylor M odels H71 and H84, freezers , when properly operat ed and c ared for, will produce a consis tent qualit y product.
3 Mo del s H71 & H84 Safety 050816 Se cti on 3 Sa fety We at T ay lor Company are concerned about t he saf ety of the operator when he or she comes in contact wit h the f reezer and its part s. T aylor has gone to extr eme effort s t o design and manuf act ure built- in safety feat ures t o prot ect bot h you and t he serv ice technician.
4 Mo del s H71 & H84 Op erato r Parts I den ti fi catio n Section 4 Operator Parts Identif ication H71.
5 Models H71 & H84 Operator Parts Identification H71 Par ts Iden tification ITE M DESCRIPTI ON P ART NO. 1 COVER-HOPPER 053809 2 PANEL A.- LOWER SIDE X39075 - SER 3 AGITATOR A.
6 Mo del s H71 & H84 Op erato r Parts I den ti fi catio n H84.
7 Models H71 & H84 Operator Parts Identification H84 Par ts Iden tification ITE M DESCRIPTI ON P ART NO. 1 COVER-HOPPER 053809 2 AGITATOR A. *HT* 20 QT. X44797 3 PANEL - UPPER SIDE LEFT 028822 4 PAN-DRI P 1 7-1/ 4”LONG 027504 5 STUD-NOSE CONE 022822 6 PANEL A.
8 Mo del s H71 & H84 Op erato r Parts I den ti fi catio n Beater Door A ssembly - - H 71 ITE M DESCRIPTI ON P ART NO. 1 DOOR A.- 1 SPOUT X51531-9 2 VALVE A.- DRAW X33582 3 O-RI NG (DRAW VALVE) 014402 4 BEATER ASSEMBLY X31761 5 HANDLE A.- DRAW-ADJ.
9 Models H71 & H84 Operator Parts Identification Beater Door A ssembly - - H 84 ITE M DESCRIPTI ON P ART NO. 1 SEAL - DRIVE SHAFT 032560 2 SHAFT - BEATER 032564 3 BLADE-SCRAPER- PLASTIC 035174 4 BEATER A.- 3.4QT-HELI CORE X31761 5 SEAL - DRAW VALVE 034698 6 BEARING- FRONT 050216 7 GASKET - DOOR HT 4” - DOUBLE 048926 8 DOOR A.
10 Mo del s H71 & H84 Op erato r Parts I den ti fi catio n Feed T ube A ssembly 4 2 1 1a 3 5 ITE M DESCRIPTI ON P ART NO. 1 AIR ORI FICE 022465- - 100 1a O- - RI NG 016137 2 TUBE- - FEED - - INNER X32824- - 2 ITE M DESCRIPTI ON P ART NO.
11 Models H71 & H84 Operator Parts Identification Accessor ies 0 4 82 6 0 1 8 4 5 6 7 L U B E R H P 2 3 ITE M DESCRIPTI ON P ART NO. 1 BRUSH-MI X PUMP BODY - 3 X 7 023316 2 BRUSH-END- DOOR-SPOUT 039719 3 KIT A.- TUNE UP - H71 X49463-10 3 KIT A.- TUNE UP - H84 X49463-3 4 BRUSH-DOUBLE ENDED 013072 ITE M DESCRIPTI ON P ART NO.
12 Mo del s H71 & H84 Impor tant: T o the Ope rator Section 5 Important: T o the Operator H71 H84 ITE M DESCRIPTI ON 1 POWER SWITCH (T OGGLE) 2 LCD DISPLA Y 3 KEYP ADS 4 MIX LOW INDI CA TOR LIGHT .
13 Models H 71 & H8 4 Impor tant: T o the Ope rator Sym bol De finitions T o better comm unicat e in t he Int ernat ional arena, t he words on many of our oper ator switc hes and but t ons have sy mbols t o indicat e their f unct ions. Y our T aylor equipment is designed wit h these I nter national symbol s.
14 Mo del s H71 & H84 Impor tant: T o the Ope rator Adjustable Dr aw Handle This unit feat ures an adjust able draw handle t o prov ide the best por tion c ontrol, giv ing a better , consist ent quality to y our produc t and c ontr olling cost s. The dr aw handle should be adjust ed to pr ovide a flow rat e of 5 to 7-1/ 2 oz.
15 Models H 71 & H8 4 Impor tant: T o the Ope rator H84 Screen: OFF : MODE: OFF OK :MI X: OK 40.0F HOPPER 40. 0F BRUSH CLEAN ON: MM/DD The next dis play indicat es the fr eezer is operating in two differ ent m odes.
16 Mo del s H71 & H84 Impor tant: T o the Ope rator The f inal phase of t he heat tr eatment cycle is t he cooling phase. Now t he fr eezer m ust cool the mix below 41 _ F( 5 _ C). I f t he product f ails to c ool in t wo hours, t he freez er will lock out.
17 Models H 71 & H8 4 Impor tant: T o the Ope rator H84 Screen: OFF : MODE: OFF OK :MI X: OK 41.0F HOPPER 41. 0F FREEZER LOCKED So ft Lo ck: If a heat t reat m ent cycle has not been initiat ed within t he last 24 hours , all f our LE D’ s on t he front of the mac hine will light and a mess age will appear on t he LCD.
18 Mo del s H71 & H84 Impor tant: T o the Ope rator Operator Menu The O PERA TOR M ENU is used t o ent er the oper ator function displ ays. T o access the OPERA TOR MENU , simply press the ME NU key . T he cur sor will f lash over the let ter “A” indicat ing that t his is scr een “A”.
19 Models H 71 & H8 4 Impor tant: T o the Ope rator Screen “C” is SE T CLOCK . This scr een will display the curr ent dat e and tim e. T he date and time m ay be changed only af t er the freezer has been manually brush c leaned, but bef ore it has been placed in t he AUTO m ode.
20 Mo del s H71 & H84 Impor tant: T o the Ope rator The SE RVINGS CO UNTE R screen indicat es the number of times the dr aw s witch has clos ed (number of dr aws) sinc e the las t brus h cleaning or s ince the las t serv ing counter res et.
21 Models H 71 & H8 4 Impor tant: T o the Ope rator Pres sing the lef t ar row key on any HEA T CYCLE DA T A scr een will cause t he ext ended data screen t o be displayed.
22 Mo del s H71 & H84 Op erati ng Pro ced ures Section 6 Operating Procedures The “ Operat or Par ts Ident ific ation” sect ion in this manual has been inc luded to ident ify c omponents ref erenced in t hese instruc tions.
23 Models H 71 & H8 4 Oper ating Proc edur es Inst all t he drive s haft . I nsert the drive s haft int o the fr eezing cylinder, hex end fir st , and into the rear shell bearing unt il the seal f it s secur ely over the r ear shell bearing. B e cert ain the dr ive shaft f it s into the drive coupling without binding.
24 Mo del s H71 & H84 Op erati ng Pro ced ures Step 4 Ins tall t he fr eezer door . I nsert t he baffle rod( s) through the opening in t he beater assem bly(ies ) and seat t he door f lush with t he fr eezing cy linder(s ). W it h the door seated on t he f reezer s tuds , inst all the hands crews .
25 Models H 71 & H8 4 Oper ating Proc edur es Note: T he Model H84 has thr ee draw handles. Slide the f ork of t he draw handle in t he slot of the draw valve, star ting f rom r ight t o left . S lide the piv ot pin t hrough each draw handle as you insert t hem into the draw valve s.
26 Mo del s H71 & H84 Op erati ng Pro ced ures Step 10 Lay the inner air tube, out er air tube, and agit ator in the bott om of t he mix hopper for sanit izing. 12151 Figur e 17 Repeat S tep s 9 and 10 for t he other s ide of t he fr eezer on the M odel H84.
27 Models H 71 & H8 4 Oper ating Proc edur es Step 7 Lubricat e the o- rings on t he inner and out er air t ubes. DO NOT lubric ate t he o-ring on t he air or ifice. Plac e the inner air t ube inside the outer air t ube. Figur e 20 Step 8 Inst all t he air orif ice int o t he hole in t he t op of the inner air t ube.
28 Mo del s H71 & H84 Op erati ng Pro ced ures Prim ing Note: E valuat e the condit ion of LED’s (light s) and scr een messages befor e perfor ming priming procedur es. I f all 4 LED’s are flashing, t he unit is locked. Step 1 Wit h a mix pail beneat h t he door spout , open t he draw valve.
29 Models H 71 & H8 4 Oper ating Proc edur es Note: Us e only FRESH mix when prim ing t he f reezer . Re peat Steps 1 through 4 f or the ot her side of t he fr eezer on t he Model H84.
30 Mo del s H71 & H84 Op erati ng Pro ced ures Step 6 Inst all t he air tube as sembly (ies) . Lif t and turn the inner air t ube of t he assembled air tubes so t he pin r est s on top of the outer air tube.
31 Models H 71 & H8 4 Oper ating Proc edur es Step 1 When t he heating cycle is compl et e, t he normal dis- play will appear , showing the machine in the ST AND- BY m ode. Pr epare a sm all amount of an appr oved 100 PPM sanit izing solut ion (exam ple: K ay-5 r ).
32 Mo del s H71 & H84 Op erati ng Pro ced ures Rinsing Step 1 Pour t wo gallons (7. 6 liter s) of cool, clean wat er int o the mix hopper . Wit h the brushes pr ovided, scrub t he mix hopper, mix level s ensing probes , t he outsi de of the agit ator housing, and the m ix inlet hole.
33 Models H 71 & H8 4 Oper ating Proc edur es Step 3 Fr om the f reez er door , rem ove t he following: S gaske ts(s) S fr ont bearing(s) S pivot pin S draw handle(s ) S design cap( s) S draw valv e(s) Remo ve all o-ri ngs. Note: T o remov e o-rings , use a single service t owel to grasp t he o-ring.
34 Mod el s H71 & H84 Impor ta nt: Oper ator Che cklis t 0601 1 1 Section 7 Important: Operator Checklist Dur ing Cl eaning and Sa nitizi ng AL W A YS FOLLOW LOCAL HEAL TH CODES. Cleaning and sanitiz ing schedules are gover ned by your St ate or local regulatory agenc ies and m ust be followed acc ordingly .
35 Mode ls H7 1 & H8 4 Impor tant: Oper ator Che cklis t 0 8 1111 Winter Stor age If the place of bus iness is to be closed dur ing t he wint er mont hs, it is import ant to prot ect the freezer by following cert ain prec autions, par tic ularly if t he building is to be lef t unheated and s ubject to f reezing conditions .
36 Mo del s H71 & H84 T roubles hooting Guide Section 8 T roubleshooting G uide PROBLEM PROBABLE CAUSE REMEDY PA G E REF . 1. All four LED’ s are flashi ng. a. The freezer i s locked. a. See soft l ock and hard l ock inf ormati on. 16 - - 17 2. Soft l ock message appear s on LCD.
37 Models H 71 & H8 4 T roubles hooting Guide PROBLEM PROBABLE CAUSE REMEDY PA G E REF . 4. Drive shaft st uck in gear box coupli ng. a. Rounded corners of dri ve shaft , coupling, or bot h. a. Call ser vice t echnici an to corr ect cause and repl ace the necessary components.
38 Mo del s H71 & H84 T roubles hooting Guide PROBLEM PROBABLE CAUSE REMEDY PA G E REF . 1 1. Excessive mi x leakage i nto rear dr ip pan. a. Wor n or m issi ng seal on dr ive sh aft. a. Replace regul arl y . 39 b. Inadequate l ubri c ati on of dri ve sh aft.
39 Models H 71 & H8 4 T roubles hooting Guide Section 9 Parts Replacement Schedule P ART DESCRIPTI ON EVER Y 3M O N T H S EVER Y 6M O N T H S ANNUALL Y QUANTITIES TO BE REPLACED H71 H84 Scraper Bl.
Section 10 Parts List + Avail able Separat ely 40 Parts List Mo del s H71 & H84 DESCRI PT IO N P ART NUMBER H71 QTY . H84 QTY . W ARR. CLASS REMARKS P ARTS UPDA T E ADAPTOR A.- CASTER X18915 4 4 103 ACCUMULATOR-GLYCOL ( OLD STYLE) 035175 1 1 103 J4019999/PRIOR (SEE TANK) 79 CAP-RADI ATOR (OLD STYLE) 035179 1 1 103 J4019999/PRI OR 79 AGITATOR A.
41 + Avail able Separat ely Mo del s H71 & H84 Parts List DESCRI PT IO N P ART S UPDA T E REMARKS W ARR. CLASS H84 QTY . H71 QTY . P ART NUMBER CABLE-RI BBON - 10C-56” L -DI L/DILR 040040- 039 1.
+ Avail able Separat ely 42 Parts List Mo del s H71 & H84 DESCRI PT IO N P ART S UPDA T E REMARKS W ARR. CLASS H84 QTY . H71 QTY . P ART NUMBER +PIN- RETAINI NG-HOPPER COVER 043934 4 2 103 +RETAIN.
43 + Avail able Separat ely Mo del s H71 & H84 Parts List DESCRI PT IO N P ART S UPDA T E REMARKS W ARR. CLASS H84 QTY . H71 QTY . P ART NUMBER + DECAL - FREEZER DOOR 021521 1 000 +GASKET - DOOR - HT 048926 2 000 J5080000/UP 96 +HANDLE A.- DRAW-ADJ X33687 3 103 O-RI NG -1/ 4 OD X .
+ Avail able Separat ely 44 Parts List Mo del s H71 & H84 DESCRI PT IO N P ART S UPDA T E REMARKS W ARR. CLASS H84 QTY . H71 QTY . P ART NUMBER HOSE-RUBBER 5/ 16”I D X 9 /16” OD - GLYCOL TUBE 047340- X X 000 SIZES VARY - ORDER IN BULK - R50211 79 +CLAMP-HO SE - 9/16 CRIMP 047344 14 22 000 HOUSING- A.
45 + Avail able Separat ely Mo del s H71 & H84 Parts List DESCRI PT IO N P ART S UPDA T E REMARKS W ARR. CLASS H84 QTY . H71 QTY . P ART NUMBER TOOL - 0 - RING REMOVAL 048260- WHT 1 000 KIT A.- TUNE UP - 3 SPOUT - HT X49463 -3 1 000 REPLACES X45520 98 & 107 BEARING- FRONT 2 -1/ 8”ODX1.
+ Avail able Separat ely 46 Parts List Mo del s H71 & H84 DESCRI PT IO N P ART S UPDA T E REMARKS W ARR. CLASS H84 QTY . H71 QTY . P ART NUMBER PAN-DRI P 1 7-1/ 4”LONG 027504 1 103 REAR SHELL BEARING PANEL A.- FRONT *PH71* X45630 1 103 PANEL A.- FRONT *PH84* X46167 1 103 PANEL A.
47 + Avail able Separat ely Mod el s H71 & H84 Parts List 051 103 DESCRI PT IO N P ART S UPDA T E REMARKS W ARR. CLASS H84 QTY . H71 QTY . P ART NUMBER PLATE A.- DEC *P/ H71 X46388 1 103 PLATE A.- DEC -H84/ PH84 -PARTI AL X45397 1 103 PLUG-DRI P TRAY HOLE 029595 1 000 P R O B EA .
+ Avail able Separat ely 48 Parts List Mo del s H71 & H84 DESCRI PT IO N P ART S UPDA T E REMARKS W ARR. CLASS H84 QTY . H71 QTY . P ART NUMBER SHROUD-FAN * P/H71* SIDE - TOP 046401 1 103 SHROUD-FAN- FRONT BOTTOM 039059 1 103 SHROUD-FRONT * 8784* 042692 1 103 SHROUD-REAR * 8784* 042693 1 103 SHROUD-TOP * 8784* 042717 1 103 STARTER-1 PHASE- 4.
49 + Avail able Separat ely Mo del s H71 & H84 Parts List DESCRI PT IO N P ART S UPDA T E REMARKS W ARR. CLASS H84 QTY . H71 QTY . P ART NUMBER SWITCH- MEMBRANE -5 POSI TION - 8”L 044520 1 1 103.
+ Avail able Separat ely 50 Parts List Mo del s H71 & H84 DESCRI PT IO N P ART S UPDA T E REMARKS W ARR. CLASS H84 QTY . H71 QTY . P ART NUMBER WATER COOLED ADAPTOR-3/ 8MP X 1/2BARB 011021 1 103 B.
Model H 71 047926 - - 27 Rev . 2/ 03.
Model H 71 In set 047926 - - 27 Rev . 2/ 03.
Model H 71 047926 - - 33 Rev . 2/ 03.
Model H 71 047926 - - 34 Rev . 2/ 03.
Model H 71 047926 - - 35 Rev . 2/ 03.
Model H 71 047926 - - 62 Rev . 2/ 03.
Model H 84 047986 - - 27 Rev . 2/ 03.
Model H 84 In set 047986 - - 27 Rev . 2/ 03.
Model H 84 047986 - - 33 Rev . 2/ 03.
Model H 84 047986 - - 34 Rev . 2/ 03.
Model H 84 047986 - - 35 Rev . 2/ 03.
Model H 84 047986 - - 62 Rev . 2/ 03.
Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il Taylor h-71 h-84 è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del Taylor h-71 h-84 - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso Taylor h-71 h-84 imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul Taylor h-71 h-84 ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il Taylor h-71 h-84, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del Taylor h-71 h-84.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il Taylor h-71 h-84. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo Taylor h-71 h-84 insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.