Manuale d’uso / di manutenzione del prodotto 882.000254.00 del fabbricante Sterling
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SCC 7-Pump 50D & D Plus-Station Controllers Part Number: 882.00254.0 0 Bulletin Number: CV3-645 Effective: 2/15/06 Write Down Your Serial Numbers Here For Future Reference: _______________________.
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7/50D Plus or 7/50D Controller Chapter 1: Safety 2 Shipping Information Unpacking and Inspection You should inspect your equipm ent for possible shipping damage. Thoroughl y check the equipment for any damage that m ight have occu rred in transit, such as broken or loose wiring and components, loose hardware and mounting screws, etc.
7/50D Plus or 7/50D Controller Chapter 1: Safety 3 Table of Contents Shipping Information ........................................................................................................... ... 2 Unpacking and Inspection ......................
7/50D Plus or 7/50D Controller Chapter 1: Safety 4 3-5 Setup ......................................................................................................................... 3 5 Setting Up the System ..........................................
7/50D Plus or 7/50D Controller Chapter 1: Safety 5 Credit Returns ..................................................................................................... 88 Warranty Returns ...............................................................
7/50D Plus or 7/50D Controller Chapter 1: Safety 6 Chapter 1: Safety 1-1 How to Use This Manual Use this manual as a guide and reference for installing, operating, and maintaining your equipment. The purpose is to assist you in a pplying efficient, proven techniques that enhance equipment productivity.
7/50D Plus or 7/50D Controller Chapter 1: Safety 7 1-2 Warnings and Precautions Our equipment is designed to provide safe and reliable operation when installed and operated within design specifications, following national a nd local safety codes.
7/50D Plus or 7/50D Controller Chapter 1: Safety 8 1-3 Responsibility These machines are constructed for maximum operator safety when used under standard operating conditions and when recommended inst ructions are followed in the maintenance and operation of the machine.
7/50D Plus or 7/50D Controller Chapter 1: Safety 9 Operator Responsibility The operator’s responsibility does not end with e fficient production. The operator usually has the most daily contact with the equipment and intimately knows its capabilities and limitations.
7/50D Plus or 7/50D Controller Ch apter 2: Functional Description 10 Chapter 2: Functional Description 2-1 Models Covered in This Manual This manual provides operation, installation, an d maintenance instructions for 7- Pump, 50D & D Plus-Station Conveying Controllers.
7/50D Plus or 7/50D Controller Ch apter 2: Functional Description 11 2-3 Standard Features Mechanical Features Time-fill Capability. The length of time allowed for material to drain from the station to its receiver. During this time, the controller does not attempt to deliver any m ore material to the station.
7/50D Plus or 7/50D Controller Ch apter 2: Functional Description 12 2-4 Optional Features Options marked with “*” indicate options that can be factory installed or retrofitted in the field. 230/1/60 Operation. Required to operate with a 230/1/60 suppl y voltage.
7/50D Plus or 7/50D Controller Ch apter 2: Functional Description 13 At no time should the safety device fail and allow the operation to continue for exam ple, if a safety switch is guarding a motor, and the safety switch fails, the motor sh ould not be able to run.
7/50D Plus or 7/50D Controller Chapter 3: Installation 14 Chapter 3: Inst allation 3-1 Uncrating 7-Pump, 50D & D Plus-Station Controllers are shipped mounted on a skid, encl osed in a plastic wrapper, and contained in a cardboard box. 1. Pry the crating away from the skid.
7/50D Plus or 7/50D Controller Chapter 3: Installation 15 7. After determining quantity and location(s) of where to install system power supply(ies) ( consult factory ); set up and connect to KwikLink connectors installed in Step 3. 8. Set up and connect vacuum receiver stations to ArmorBlocks installed in Step 3, using yellow patch cords.
7/50D Plus or 7/50D Controller Chapter 3: Installation 16 Installing KwikLink Cable Before you install flat cable, determine how much length you need to install black power cable and grey data cable.
7/50D Plus or 7/50D Controller Chapter 3: Installation 17 Setting Up and Installing Mounting Plates Setting Up Mounting Plates It’s a good idea to get all your mounting plates set up with KwikLink connector bases or ArmorBlock cable bases before installation, as your system layout determines.
7/50D Plus or 7/50D Controller Chapter 3: Installation 18 Terminating Cable Runs After you’ve run the black and grey network cables, you need to properl y terminate the ends of the cables. By doing so, you’ll insure that the network runs properly.
7/50D Plus or 7/50D Controller Chapter 3: Installation 19 10. Drive the two screws at the center points a bout halfway down; first on the latch side, then the hinge side. 11. Continue to tighten the screws a little at a time until fully tightened; no more than 15 inch-pounds (5.
7/50D Plus or 7/50D Controller Chapter 3: Installation 20 Addressing and Installing ArmorBlocks™ Addressing Armorblocks An ArmorBlock permits you to give it a number “address” so that the controller network system can recognize its location and function.
7/50D Plus or 7/50D Controller Chapter 3: Installation 21 Installing ArmorBlocks The ArmorBlock cable base should already be att ached to the mounting plate, aligned so it is perpendicular to the flat cables. If not, reinstall it with its proper alignment.
7/50D Plus or 7/50D Controller Chapter 3: Installation 22 Figure 7: Securing the Seal Block to the Cable Base To secure the seal block: 1. Start the threads of each of the four cap tive screws into the cable base receptacle holes.
7/50D Plus or 7/50D Controller Chapter 3: Installation 23 Installing KwikLink™ Connectors KwikLink connectors let you connect the controller and the power supply to the system. They are also used to electronically terminate power cable and data cable runs.
7/50D Plus or 7/50D Controller Chapter 3: Installation 24 Connecting the Controller to the Network To connect the controller to the network, make sure that the KwikLink connector is properly installed on the flat grey data cable. To connect: 1. Attach the keyed round connector to the term inal of the controller marked NETWORK NO.
7/50D Plus or 7/50D Controller Chapter 3: Installation 25 Figure 8: Proper Controller and Remote Interface Connections Remote Touch-Screen Control Display Blue Cable, 2 0 ft .
7/50D Plus or 7/50D Controller Chapter 3: Installation 26 Connecting the Power Supply Enclosure to the Network The power supply provides electrical power to make the system work. Some network layouts require more than one power supply. Location is also an important consideration when locating power suppl y enclosures on your network.
7/50D Plus or 7/50D Controller Chapter 3: Installation 27 Figure 9: Proper Power Supply Enclosure Connections Grey Network Flat Cable Vacuum Tube Black Power Flat Cable Power Supply Enclosure Power Cable Part No. A0555195 Two (2) Cords Required ArmorBlock Mounting Plate Kit Part No.
7/50D Plus or 7/50D Controller Chapter 3: Installation 28 Connecting Vacuum Receivers to the Network Make sure that all previous installation steps have been done first before starting this task. To connect a vacuum receiver to the network: 1. Attach one connector of the yellow patch co rd to the terminal on the vacuum receiver terminal box.
7/50D Plus or 7/50D Controller Chapter 3: Installation 29 3. Dress the excess patch cord cable with cab le ties so it does not interfere with operation and to give a pleasing appearance.
7/50D Plus or 7/50D Controller Chapter 3: Installation 30 Connecting Vacuum Pumps and Filter Chambers to the Network Connecting Vacuum Pumps Make sure that all previous installation steps have been done first before starting this task. You’ll use two yellow patch cords to connect.
7/50D Plus or 7/50D Controller Chapter 3: Installation 31 Figure 14: Proper Vacuum Pump Connections Vacuum Pump Grey Network Flat Cable Black Power Flat Cable Vacu um Tube Yellow Patch Cord, 20 ft. (6 m) Part No. A0555190 Two (2) Cords Required ArmorBlock Mounting Plate Ki t Part No.
7/50D Plus or 7/50D Controller Chapter 3: Installation 32 Connecting Filter Chambers Make sure that all previous installation steps have been done first before starting this task. You’ll use one yellow patch cord to connect. To connect a filter chamber to the network: 1.
7/50D Plus or 7/50D Controller Chapter 3: Installation 33 Connecting Central Alarms to the Network Make sure that all previous installation steps have been done first before starting this task. First, determine where the best location for central alarms should be , and install the alarm module(s) there.
7/50D Plus or 7/50D Controller Chapter 3: Installation 34 4. Attach the other connector to the upper left terminal of the ArmorBlock. Tighten the cord grip ring until snug.
7/50D Plus or 7/50D Controller Chapter 3: Installation 35 3-5 Setup This section provides the procedures for configuring your 7/50D P lus or 7/50D controller. Configuration of your controller includes setting the number of stations and pumps, setting variables such as convey time and blow-back interval, and setting up passwords.
7/50D Plus or 7/50D Controller Chapter 3: Installation 36 Setting Up the System Setting the Number of Stations and the Number of Pumps At the Station Summary screen (shown above ), or at the Pump Summary screen: 1. Touch the icon for any station (or pump) and hol d it for several seconds.
7/50D Plus or 7/50D Controller Chapter 3: Installation 37 2. Touch System at the Station n Operator (or Pump n Setup) screen. The System Setup screen appears: Note: Touching Help in the lower right of this screen gives you a menu of online help for the choices in this screen.
7/50D Plus or 7/50D Controller Chapter 3: Installation 38 Checking Addressing and Wiring for System Components Once you have set the number of stations a nd pumps as described previously, you should verify that the controller is communicating with all stations, pumps, and central alarms, and with the ArmorBlocks for all central purge valves.
7/50D Plus or 7/50D Controller Chapter 3: Installation 39 The DeviceNet Input Status screen appears: Station numbers are stacked vertically as column headings in this screen. 2. Check that all inputs are on (green) or off (black) as expected and that the y switch on and off as required: a.
7/50D Plus or 7/50D Controller Chapter 3: Installation 40 c. Station bypass switch: For every station, the box labeled Bypass Switch should match the state of the switch at the station.
7/50D Plus or 7/50D Controller Chapter 3: Installation 41 Setting Up Alarm Silences When an alarm occurs, a horn sounds and a st robe light flashes at each installed central alarm. The lower right corner of the cont roller’s screen turns in to a button labeled Alarm Silence .
7/50D Plus or 7/50D Controller Chapter 3: Installation 42 Setting Up Pump Staging To avoid an excessive power demand at your fac ility when the conveying system starts up, you can stagger the times at which pumps start.
7/50D Plus or 7/50D Controller Chapter 3: Installation 43 Setting Up Stations Before starting the system, you must define several settings for each station, such as which pump conveys material to it and whether the station has a slide gate. This section first discusses how to use the controller’s menu system to configure stations.
7/50D Plus or 7/50D Controller Chapter 3: Installation 44 3. Touch Setup at the Station n Operator screen. The Station n Setup screen appears: (7/50D Plus shown) Note: Touching Help in the lower right of this screen gives you a menu of online help for the choices in this screen.
7/50D Plus or 7/50D Controller Chapter 3: Installation 45 5. As appropriate: a. Copy this station’s settings to one or more other stations, as described below - or - b. Touch Back ◄ to go to the Station n -1 Setup screen - or - c. Touch Next ► to go to the Station n +1 Setup screen - or - d.
7/50D Plus or 7/50D Controller Chapter 3: Installation 46 To copy the selected station’s settings to one other station 1. Touch the gray Copy to Station button next to t he green button labeled Copy To Single Station . The keypad pops up. 2. Enter the station number for the station you are copying to.
7/50D Plus or 7/50D Controller Chapter 3: Installation 47 Setting Up Pumps Before starting the system, you must define several settings for each pump, such as how quickly to shut it down when it is not in u se and whether the pum p has a local alarm. This section first discusses how to use the controller’s menu system to configure pumps.
7/50D Plus or 7/50D Controller Chapter 3: Installation 48 Note: Touching Help in the lower right of this screen gives you a menu of online help for the choices in this screen. Touching Return at the help menu brings you back to the Pump n Setup screen.
7/50D Plus or 7/50D Controller Chapter 3: Installation 49 Copying Settings from One Pump to Others If other pumps at your facility will use the same settings as a pump you have already set up, you can copy the settings from this pump to the others. To do so: 1.
7/50D Plus or 7/50D Controller Chapter 3: Installation 50 To copy the selected pump’s settings to a range of other pumps 1. Touch First Pump next to the green button labeled Copy To Range of Pumps button. The keypad pops up. 2. Enter the number for the pump at the lower end of the range you are copying to.
7/50D Plus or 7/50D Controller Chapter 3: Installation 51 Finishing Setup: Setting Up Passwords You can set up passwords for two levels of security: for operators and for setup personnel. The controller comes from the factory with ne ither password set.
7/50D Plus or 7/50D Controller Chapter 3: Installation 52 The System Setup screen appears: The current passwords are displayed under Operator Password and Setup Password . A value of 0000 means that no password is required. 2. Touch Operator Password or Setup Password, as appropriate.
7/50D Plus or 7/50D Controller Chapter 3: Installation 53 To change the duration of a password: 1. At the System Setup screen, touch Operator Password Duration or S etup Password Duration , as appropriate. A keypad pops up, with an entry of 0. 2. Enter the number of minutes (range: 5–99).
7/50D Plus or 7/50D Controller Chapter 4: Operation 54 Chapter 4: Operation 4-1 Overview Your 7/50D Plus or 7/50D controller electrica lly controls valves and solenoids to conve y material from a central location to individual stations as needed.
7/50D Plus or 7/50D Controller Chapter 4: Operation 55 4-3 Basic Tasks This section covers tasks that can be carried out with no password or with an operator’s password. Reviewing Station Status The starting point for all operations is the St ation Summary screen.
7/50D Plus or 7/50D Controller Chapter 4: Operation 56 The following table explains the status represented by each color at the Station Summary screen. Color Label Description Gray outline Offline Station is not enabled. The controlle r ignores any demand s or alarms.
7/50D Plus or 7/50D Controller Chapter 4: Operation 57 Reviewing Pump Status The Pump Summary screen is the counterpart of the Station Summary screen. To reach the Pump Summary screen from any other screen: 1. Touch Pumps . The Pump Summary screen appears: The status of each pump is color-coded, as summarized in the upper right of the screen.
7/50D Plus or 7/50D Controller Chapter 4: Operation 58 The following table explains the status re presented by each color at the Pump Summary screen. Color Label Description Gray outline Offline Pump is not enabled. The controller ignores any alarm s.
7/50D Plus or 7/50D Controller Chapter 4: Operation 59 Logging On and Logging Off Your controller may be set up to require a p assword for any operation (other than reviewing station and pump status, silencing alarms, re viewing the alarm log, and looking a t help screens).
7/50D Plus or 7/50D Controller Chapter 4: Operation 60 Enabling and Disabling Stations and Pumps When a station or pump is disabled, the controller makes no attempt to use it and ignores any alarms that occur for it. Disabling a station or pump at the controller’s screen is similar to bypassing a station with its bypass switch.
7/50D Plus or 7/50D Controller Chapter 4: Operation 61 Reviewing and Adjusting Basic Station Settings Reaching and Reading the Station Operator Screens The 7/50D Plus or 7/50D Controller has a Station Operator screen for each station, as shown below. This screen enables you to review a nd adjust all basic settings for the station.
7/50D Plus or 7/50D Controller Chapter 4: Operation 62 Navigating among the Station Operator Screens The controls in the upper right-hand corner of the screen enable you to m ove among the Station Operator screens: 1.
7/50D Plus or 7/50D Controller Chapter 4: Operation 63 Activating and Stopping Priority Convey for a Station Note: Before activating priority convey, make sure that all other stations using the same pump have adequate material in reserve to continue operation.
7/50D Plus or 7/50D Controller Chapter 4: Operation 64 Changing the Line with Material Proofing When this option is enabled, the controller i ssues an alarm for the station if the number for “Material set to” does not match that of the actual material.
7/50D Plus or 7/50D Controller Chapter 4: Operation 65 Reviewing and Resetting a Pump Hour Meter The controller keeps two meters for the lengt h of time a pump has run. One, like a car’s odometer, keeps a running total and cannot be reset. The other, like a car’s trip odometer, counts the running time since the last reset.
7/50D Plus or 7/50D Controller Chapter 4: Operation 66 Transferring Stations to a Standby Pump If a pump fails, you can transfer all of the controller’s station assignments for that pump to a standby pump.
7/50D Plus or 7/50D Controller Chapter 4: Operation 67 1. Touch Source Pump. The keypad pops up. 2. Enter the number of the failed pump. Use ← to erase any mistakes. Use ↵ to enter the value. The number appears under Source Pump . 3. Touch Standby Pump.
7/50D Plus or 7/50D Controller Chapter 4: Operation 68 Hold a station icon to go to its Station Operator screen, then touch Setup to go to the Station n Setup screen. Use ◄ Back . and Next ► to review all pump assignments and, where necessary, choose Assigned to Pump x to set station assignments to 0 (unassigned).
7/50D Plus or 7/50D Controller Chapter 4: Operation 69 3-5 Alarms Reviewing Alarms At the Station Summary or Pump Summary screen: 1. Touch Alarms . The Alarm Log screen appears, with the newest alarm listed first: To scroll up and down through the list: • Touch ▲ and ▼ at the bottom of the list.
7/50D Plus or 7/50D Controller Chapter 4: Operation 70 Clearing the Alarm Log The controller saves all alarm messages, together with the date and time the alarm occurred. When you no longer need the history, or when the list becomes too long t o manage, you can erase the log.
7/50D Plus or 7/50D Controller Chapter 4: Operation 71 Silencing Alarms Whenever a new alarm occurs, your controller sounds the horn and turns on t he strobe light at each central alarm. If the alarm is for a specific station or pump, and if the station or pump has a local alarm, the controller also turn s on the local alarm light.
7/50D Plus or 7/50D Controlle r Chapter 5: Maintenance 72 Chapter 5: Maintenance 5-1 Preventative Maintenance No preventative maintenance is required on this unit.
7/50D Plus or 7/50D Controller Chapter 6: Configurable Settings 73 Chapter 6: Configurable Settings This section describes the proper setup of the 7/50D Plus or 7/50D control system parameters. These parameters are operator changeable; however, these items sh ould require setup only during the initial installation.
7/50D Plus or 7/50D Controller Chapter 6: Configurable Settings 74 Name Description Options Default Conveying Options Assigned to pump n Number (addre ss) of the pump to which this station’s vacuum line is connecte d. No more than 20 stations can be assi gned to one pump.
7/50D Plus or 7/50D Controller Chapter 6: Configurable Settings 75 Name Description Options Default Partial convey When this opt ion is enabled, the controller issues a “partial convey ” alarm if .
7/50D Plus or 7/50D Controller Chapter 6: Configurable Settings 76 Name Description Options Default On time Number of seconds that the each air p ulse lasts during filter cleaning. If blow-back is not working as desired, the service department may ask you to chan ge this setting.
7/50D Plus or 7/50D Controller Chapter 6: Configurable Settings 77 Name Description Options Default Material set to n Number for the material line that should be connected to this station. Ø –150 0 (= not assigned) (Material actual) Display only. Num ber (address) for the material line that is actually connected to this station.
7/50D Plus or 7/50D Controller Chapter 6: Configurable Settings 78 6-3 Options for Pump Setup Several of the items in this screen are not setup options but are instead intended for use during operation. These items (hour meter and transferring stations to a standby pump) are described in Chapter 4, “Operation.
7/50D Plus or 7/50D Controller Chapter 6: Configurable Settings 79 Name Description Options Default On time Number of seconds that the air comp ressor remains on for each pul se during filter cleanin g. If blow-back is not working as desired, the service department may ask you to chan ge this setting.
7/50D Plus or 7/50D Controlle r Chapter 7: Troubleshooting 80 Chapter 7: T roubleshooting 7-1 General Troubleshooting Problem Possible cause Solution The controller panel is not plugged in. Plug in the controller panel. The external disconnect (recommended) in the d edicated circuit is open (off).
7/50D Plus or 7/50D Controlle r Chapter 7: Troubleshooting 81 7-2 Alarms The format for all station alarms is “Station n [alarm text],” for example, “Station 12 receiver low level.” The format for all pump alarms is “Pump n [alarm text].” Any alarm that does not start with “Station” or “Pump” is a system alarm.
7/50D Plus or 7/50D Controlle r Chapter 7: Troubleshooting 82 Alarm message Possible cause Pick-up wand is not positioned properly. Convey time is too short.
7/50D Plus or 7/50D Controlle r Chapter 7: Troubleshooting 83 Alarm message Possible cause Output power failure (Critical) Power flat cable for network is not in stalled in ArmorBlock base properly Circuit breaker or overload protector h as tripped. Pump failure (Critical) Contactor has malfunction ed.
7/50D Plus or 7/50D Contro ller Chapter 8: Appendix 84 Chapter 8: Appendix 8-1 Warranty The manufacturer warrants all equipment manufactured by it to be free from defects in workmanship and material when used un der recommended conditions.
7/50D Plus or 7/50D Contro ller Chapter 8: Appendix 85 8-3 Drawings and Diagrams Figure 19: 7 pump 50 station Controller with Display Also, review electrical drawings supplied in the packet with this manual.
7/50D Plus or 7/50D Contro ller Chapter 8: Appendix 86 Figure 20: Typical System Installation Layout.
7/50D Plus or 7/50D Contro ller Chapter 8: Appendix 87.
7/50D Plus or 7/50D Contro ller Chapter 8: Appendix 88 8-4 Spare Parts List AC Voltage Quantity Part Number Description 1 A0563932 2.1A Power Supply 1 A0569862 Input Card 1 A0572817 Output Card 2 A0569859 Air Grill with Filter 3 A0541611 Fuse, MDL – .
7/50D Plus or 7/50D Contro ller Chapter 8: Appendix 89 Warranty Returns Prior to the return of any material, authoriz ation must be given by the manufacturer. A RMS number will be assigned for the equipment to be returned. Reason for requesting the return must be given.
7/50D Plus or 7/50D Contro ller Chapter 8: Appendix 90 8-8 Technical Assistance (Contact Information) Parts Department Call toll-free 7am–5pm CST [ 800 ] 423- 3183 or call [ 630 ] 595-1060, Fax [630.
Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il Sterling 882.000254.00 è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del Sterling 882.000254.00 - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso Sterling 882.000254.00 imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul Sterling 882.000254.00 ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il Sterling 882.000254.00, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del Sterling 882.000254.00.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il Sterling 882.000254.00. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo Sterling 882.000254.00 insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.
