Manuale d’uso / di manutenzione del prodotto Newport 400 del fabbricante Spectra Watermakers
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1 NEWPOR T 400 MPC-5000 MkII INST ALLA TION & O WNER’S MANU AL P art 1……....I nsta lla tion, Oper a tion, Mainte nance P art 2………………….. Pr o gr amming and Controls Spectra Watermakers, Inc. 20 Mariposa Road, San Rafael, CA 94901 Phone 415-526-2780 Fax 415-526-2787 E-mail: spectra@spectrawatermakers.
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3 Newport Installation Quick S tart Important D etail s for Ins taller The system must have a dedicate d sea water inlet to guarantee a solid flow of water to the system. The inlet should be as low in the boat as possible and with a scoop t y pe for- ward facing thru-hull fitting installe d.
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5 T a ble of Contents Part 1 Installation Operation Getting Started ................................................................................................................ ................................ 7 Installation Bas ics ..............
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7 Unpack the s y stem and inspect it to make sure that it has not been dama ge d in shipment. Refer to the shipping lis t for your system to make sure you have receiv ed all of the compo- nents listed. Do not discard any packaging until you have found and identified all of the parts.
8 Installation Basics • Read the di rections! • Avoid tight hose bends and excessive runs. • Use heavy gau ge wire. • Install feed pump as low as possible.
9 Component Placement Refer to the Plumbing Diagrams S trainer Mount the strainer in an accessible area close to t he intake throu gh- hull that can handle water spillage during ser vice. Extra care during assembly must be taken to avoid air lea ks from the straine r.
10 The membrane maximum temperature specificat ion is 120F. This modul e must be installed in an area that maintains a temperatur e below 120F (50C). A cool location is preferable. It ma y be placed as hi gh in the boat as y ou desir e. Make sure that the area around and under the pump does not have any water sensitive equipment.
11 Plumbing From the inlet thru hull to the boost pump module and from the boost pump module to pump module inlet use supplied clear 3/4 (19mm) spiral suction rated hose. Th e outlet of the filter assembly on the main module to the Clark pump assembly is under pressure.
12 From the i nlet thru hull to the b oost pum p mod- ule use t he supplie d clea r 3/4 (19mm ) spiral suction rat ed hose. From the C lark pum p brine dis - charge co nnector us e the supplied 5/8 (15.9m m) c lear braided vinyl hose to the brine overb oard fitting .
13 Note! When plum bing the N ewport P ump Modul e route the fe ed water s o that the front cov er may be open ed without re m ov ing the hose or t ubing. Feed wat er inlet from boos t pump. L eave enough extra length in this hose to allo w the front cover to be moved as ide.
14 Product W a ter tubing Product water tubing is 1/4 “ (6.3mm) parker tubing. See the Parker tube fitting assembly d ia- gram next page . Product water goes from the membrane into the pump m odule manifold where it passes throug h the flow meter, the sa linity sensor and the dive rsion valve.
15 Fresh W ater Flush Run a feed line from the domestic cold pressure water system to the 1/2 hose barb on the fresh water flush assembly. This needs to be pressurized when the boat is unattended for the fresh water flush s y stem to function properl y.
16 Install the Nut first then use the bevelled side of the Spacer to push the Grab Ring onto the tube no more than 1/2". Slip the O-ring over the tube to hold the Spacer in place. If the Grab Ring is pushed too far, trim back the tube so about 1/4" of tube extends past the O-ring.
17 Wir i ng Identif y cables that are connected to the Newp ort Control System. Newport MkII S ystems have a Power Inlet harness with a terminal block, a 50’(15M) cable with connectors is supplied for th e MPC-5000 control display and a two concuctor boost pump power cable.
18 Wiring (continue d) Mount the main power terminal block in a junction box or on a bulkhead adjacent to the feed pump module. Make sure that this is a dr y location well above bil g e level a nd not subject to wa- ter spray. Route the control cabl e through the boat to the M PC display location.
19 Newp ort Mk II 1 2V DC System W iring Wire Length FT. Meters A WG. SQ MM 10 3 10 6 15 4.5 8 10 20 6.1 6 16 25 7.6 4 25 30 9.4 4 25 35 10.6 4 25 40 12 2 35 45 14 2 35 50 15 2 35 MkII 24 V Meters AWG. SQ MM 10 3 12 4 15 4.5 10 6 20 6.1 8 10 25 7.6 8 10 30 9.
20 MPC Remote Co ntr ol Displ ay Panels The displays must be mounted in a protect ed location, out of direct sunli g ht, and awa y from spray or dripping water. Commands to the s y stem can be entered at any panel. A buzzer may also be installed at the control box, current limit is 150mA.
21 Connection of Op tional Acce ssories Use of any external devices not approved by the factory m ay cause permanent damage to the cont roller and is not covered by the Spect ra warranty. Accessory outputs are l im- ited to 2 amps maximum load! Do not connect motors, pumps, etc to accessory outpu ts.
22 Tank Switch Installation and O peration: There are two s ets of terminals on the MPC-5000 PCB that can be used in four dif- ferent confi g urations to automaticall y start and stop the watermak er or to automaticall y stop the watermaker wh en the tank(s) are full without the auto start feature.
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24 New Syste m S tart -Up and T esti ng Avoid running the sy stem if the vessel is in contaminated water, which might contain oil or high levels of bacteri a.
25 7 . The system is now in the operational mode. You may start and run y our system as y ou de- sire. You will not have to go through the purg in g mode unless y ou “de-power” the s y stem. If you do, y ou can bypass the purging mode b y pushing “Stop” and “Auto run” buttons at the same time .
26 Newport MkII Will produce 14 -16 GPH (54-60LPH) NOTE: To toggle between Imperial (gallons ) and Metric Units (Li ters) push and ho ld Alarm /Disp for 5 sec- onds. Produc t Flow Salinity Salinity reads in parts per million. Sys- tem rejects water higher than 750 PPM.
27 Dry T esting W ith Artificial O cean If it is not possible t o test run the s y stem with the boat i n the water testi ng may be accomplished with an artific ial ocean. Purchase e nough salt to make 5 g allons (20 liters) of salt wate r. Salt water is 32,000ppm or 3% salt by weight.
28 Norm al S tart Up Using the Auto Run Button • Press Auto Run button once and the system will prime and run for 1 hour. The display reads “AUTO RUN MODE” t hen “STARTING” with a 30 second primin g countdown timer. Af- ter the prime, the display reads “AUTO RUN MODE” with a countdown timer.
29 Flush Cycle Adju stment Before shipping from the factor y the Newport watermaker flush c y cle is set to factor y default settings. After initial start up, and annually thereafter, the flush c y cl.
30 Automatic S tor e Cycle Warning! Proper understanding of the Spectra f lush sy stem and the vess el’s fresh water s y s- tem configuration is mandatory for ex tended Auto Store cycles. The flush cy cles must not be allowed to drain a ll the fresh wa ter from the vessel or dama ge to the vessel’s sy stems may oc- cur.
31 • In the ev ent of complet e MPC control failure , the s y stem may be operated manually by using the manual run switch on the MPC control box and manually opening the diversion valve. • For manual start up, switch on the feed pump by setting the feed pump switch to “RUN MAN”.
32 Long T erm S torage Procedur es Watermakers are best ru n continuously. When not in use, biological growth in the membran e is the leading cause of m embra ne fouling.
33 S torage Procedu re: • Step 1: Flush th e system twice. Press t he “Auto Flus h” button on the LCD display, once the first flush h as been completed, press “ Stop” to cance l the 5 day interval time r, then press “Auto Flush” again .
34 S torage & W interiz ing W arning! Use only potable water antifr eeze (Propylene Glycol). Do not use autom otive antif reez e (Ethylene Glyc ol). Propylene Gl y col is an effective biocide and antifreeze only at concentratio ns above 25%. Commercially available products ran ge from 25 to 60 percent.
35 Maintenance The Seawater S tra iner • The sea water straine r’s stainless steel element should be inspected, rem oved, and cleaned as neede d. A clogged strainer will c ause the MPC control to .
36 Membrane Clean ing For normal cleaning, the SC-3 Acid Cleaning Compound is used first, the n the SC-2 Alkaline Cleaning Compound. If known bio-fouling is present, the SC-2 ma y be used first. Using hot water if possible, up to 120° (45C) is r ecommended as it greatl y enhan ces the ability of the cleaners to do their jobs.
37 Cle aning Proced ure: • Step 1: Close th e seacock. Flush the system twice. Use the “Auto Flush” button on the MPC-5000 display, once the first flush has b een completed, press “Stop” t o cancel the 5 da y interval timer , then press “Auto Flush” aga in.
38 Salinity Pr obe Ca libration Salinity is a measurement of dissolved solids in liquid: these solids will conduct electricity to varying degrees. A speci al probe is used, with two electrical cont acts in it, to determine the resistance to the flow of el ectricit y in the li quid.
39 Suggested Spar es Short term cruising, weekends etc. We suggest a basic cruise kit. Kit consists of 3 ea, 50 micron ,20micron, and 5 micron filters and two SC-1 storage ch emicals. Cruising 2 to 6 months at a time. Two basic cruise kits, One e ach replacement charcoal filte r.
40 Membrane Pr ess ur e V essel Relocation Use ONLY Day co I mperial N y lo-Seal 88-NSR-1/2 tubing for high pressure connections. Pay attention to the direction and flow path of the tubing before disassembl y . Make sure that you reinsta ll the tubing in the same manner.
41 Spectra High Pr essur e T ube Fitting Assem bly Use ONLY Dayco I mperial Ny lo-Seal 88- NSR-1/2 tubing for high pre ssure conn ections. Careful ly fit and m easure the tub ing before cutt ing with a sha rp razor k nife or hose cutte r and rem ove any burrs.
42 Feed pum p runs consta ntly, wi ll n ot tur n off Manual override switches in “on” po sition Turn off manual switch on control box SY MPT O MS PROBABLE CAUS E REMEDY Spectra W aterma k ers New .
43 SY MPT O MS PROBABLE CAUS E REMEDY Spectra W aterma k ers New port T roubleshooting Pr ocedures Error Messag es “System stalled” (“system st alled” may alarm whe n using t he cont rol pa ne.
44 Operation and Repair Bulletins The follo wing documen ts are sections of our complete service bulletin set. These are availa ble on our website Spectra waterm akers.com MB-2 ME MBRANE CARE Membrane life is affecte d by a large number of factors and is somewhat un predictable.
45 MB-5 MEMBRA NE CLEANIN G WITH DETERGENT If the membr ane has been fouled with oil it may be possible to save it by clean ing it with dish soap such as Joy. Don’t use a n y thing that may contain bleach. You will need quite a lot of chlorine f ree fresh water.
46 MPC-5 PURGE MODE BYP ASS Whenever the control power (12 or 24 volt DC) has been shut off the s y stem will prompt you through the purge mode when it is turned bac k on. This is because the only time the MPC-5000 should be turned off is after the s y stem has been pickled.
47 OP-2 BAD SMEL LING PRODUCT W A TER The reverse osmosis membrane is perme able by many gases including hydrogen sulfide, the gas that causes rotten eggs to smell the wa y they do. If there ar e bad odors in the feed water they will g o through the membrane and the product wate r will be affected.
48 PF-1 PREFIL TER S- V AN E PUMP SYSTEMS Five diffe rent filters ar e used on these Spectra Watermakers to ma ke sure that no damag ing foreign ma terials enter the sy stem.
49 PF-2 CHARCOAL FIL TERS The function of the charcoal filter element, p/n FT-F TC-CC, is to remove any c hlorine in the fresh water flush water s upply. It also removes any particulate matter. The char coal filter we use removes 99.7% of the chlorine.
50 Z-BRANE OPERA TION MANU AL.
51 The Z-br ane is a revolutionar y product which in corporates the Z-Guard High Voltage Capacitive technolog y into the membrane pressur e vessel. Always active, the Z-Bran e creates an environm ent that is unfriendly to bio-film and bacteria. The Z technoal gy also assits in t he prevention of scale format ion on the membrane sur faces.
52 Operati on During normal operation the Red LED should be on . Power needs to be sup plied to the Z- Brane unit at all times that you wish to have the biofouling and scale protection. We recom- mend that your watermaker be flushed after each use not onl y to protect the membrane but to prevent corrosion i n the feed water s ystem.
53 End block B End Cap Cylinder ring Stainless steel tube End block A Brine out Valve block Pressure relief valve Center block Clark Pump Feed in Front View Composite cylinder and base End block A End.
54 5/16"-3 1/4" SS AH Bolts Annular Ring O-Rings Spool Assembly Annular Rings Valve Block Mount inside Valve Block Relief Valve Relief Valve O-Ring Reset button and O-ring Spacer ring Valve .
55 Pilot valve port seals Valve port seals Piston rod Pin seals Center Block Check valve port O-rings Piston to rod O-rings (2) Inside pistons Glass rod models only Check valve assembly Rod lip seals .
56 Cylinder Assembly End cap O-ring Cylinder Ring Cylinder end cap S.S compression fittings 1/2" SS tube Piston with seal Composite cylinder and base PL -MT S-3/8 X1/2S HP-CYL-SST HP-CYL-CCA SO-H.
57 10% CLARK PUMP P AR TS LIST PART DESCRIPTION USAGE HP-CB-CB10 CENTER BLOCK 1 HP-C B-INS CENT ER BLOC K INS ERT 4 HP-TB -VB VALVE BO DY 1 HP-TB- BV BLE ED VAL VE 1 HP-TB- VEB-A1 VALVE END BL OCK A 1.
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Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il Spectra Watermakers Newport 400 è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del Spectra Watermakers Newport 400 - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso Spectra Watermakers Newport 400 imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul Spectra Watermakers Newport 400 ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il Spectra Watermakers Newport 400, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del Spectra Watermakers Newport 400.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il Spectra Watermakers Newport 400. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo Spectra Watermakers Newport 400 insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.
