Manuale d’uso / di manutenzione del prodotto BSC 7107 DC del fabbricante Baldor
Vai alla pagina of 18
BSC 7107 DC Brushless Control Installation and Operating Manual 9/97 MN1231.
T able of Contents T able of Contents i Section 1 General Information 1-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction 1-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Limited W arranty 1-2 . . . .
ii T able of Contents.
Section 1 General Information General Information 1-1 Introduction Baldor Series BSC 7107 control is a general purpose brushless DC motor control. This control commutates power into standard 3-phase brushless (BLDC) motors. The control input line voltage is 120 V AC ± 10%.
1-2 General Information Limited W arranty Fo r a period of one (1) year from the date of original purchase, BALDOR will repair or replace without charge controls and accessories which our examination proves to be defective in material or workmanship.
General Information 1-3 Safety Notice This equipment contains voltages that may be as great as 1000 volts! Electrical shock can cause serious or fatal injury . Only qualified personnel should attempt the start-up procedure or troubleshoot this equipment.
1-4 General Information W ARNING: Be sure the system is properly grounded before applying power . Do not apply AC power before you ensure that all grounding instructions have been followed.
Section 2 Receiving & Installation Receiving & Installation 2-1 Receiving The control is thoroughly tested at the factory and carefully packaged for shipment. When you receive your control, there are several things you should do immediately . 1.
2-2 Receiving & Installation Figure 2-1 Mounting Diagram 6.70 9.00 7.50 6.30 0.20 7 / 32 dia. (4 places) 2.90 T op View End V iew AC Power Connection Refer to Figure 2-2. A fused 120 V AC power source is required. A 12 AMP fuse should be used. 1. Be sure the AC source is disconnected (OFF).
Receiving & Installation 2-3 Figure 2-2 Control Connection Locations P4 Upper Board P1 GND (Connect to plant “Earth” ground). AC Line BLDC Motor Connection s. Scaled motor current test point. 1 10mV = 1A Motor Current. 60 ° / 120 ° Jumper 120 ° 60 ° Lower Board T erminal tightening torque = 4 Lb-in (0.
2-4 Receiving & Installation Sensor and Motor Connections Refer to Figure 2-2. Brushless DC motors have eleven (1 1) wires: three (3) motor phase power wires, three (3) hall sensor wires, two (2) wires for hall sensor power and sensor common, one (1) wire for motor ground and two (2) wires for motor thermal switch.
Receiving & Installation 2-5 Reverse Operation T erminal P4–REV is the forward/reverse control. Y ou can reverse motor direction by connecting P4–REV to P4–COM. Use a jumper wire, switch, relay , or an open collector NPN transistor . Caution: Before reversing directions, make sure the motor is stopped.
2-6 Receiving & Installation 1st Time Power Up Procedure (or after a motor is replaced) Caution: If full AC V oltage is applied and the motor connections are wrong, the control will be damaged. Apply 10% of the input voltage to test motor lead connections at the first time power up or after a motor is replaced.
Section 3 Adjustments Adjustments 3-1 Current Limit Adjustment The current limit adjustment is factory set at 10 AMPS and you should not have to increase this setting for the Series BSC 7107 control. Rotating the I Limit potentiometer on the upper board CCW decreases the current limit.
3-2 Adjustments Minimum Speed Adjustment 1. Set the Speed Pot to zero speed (fully CCW). 2. Set the MIN pot on the upper board (Figure 2-2) fully CCW . 3. Apply power to the control. 4. Slowly rotate the MIN CW until the motor begins to rotate. Then turn the pot CCW until the motor just stops.
Section 4 Specifications and Data Specifications 4-1 Specifications Input V oltage 120 V AC ± 10% . . . . . . . . . . . . . . . . . . . . . Output V oltage (Filtered Output) 0 to 140 VDC . . . . . Load Current (Continuous) 7 Amperes . . . . . . . . .
4-2 Specifications Hall Signal Timing Diagram S1 (White) S2 (Y ellow) S3 (Orange) 0 0 0 15 30 60 30 60 120 45 60 90 60 120 240 75 150 300 90 180 360 105 210 420 120 240 480 135 270 540 150 300 600 165.
BALDOR ELECTRIC COMP ANY P .O. Box 2400 Fort Smith, AR 72902–2400 (479) 646–471 1 Fax (479) 648–5792 © Baldor Electric Company Printed in USA MN1231 9/97 PS50.
Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il Baldor BSC 7107 DC è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del Baldor BSC 7107 DC - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso Baldor BSC 7107 DC imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul Baldor BSC 7107 DC ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il Baldor BSC 7107 DC, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del Baldor BSC 7107 DC.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il Baldor BSC 7107 DC. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo Baldor BSC 7107 DC insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.
