Manuale d’uso / di manutenzione del prodotto MICROMASTER 440 del fabbricante Siemens
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MICROMASTER 440 0,12 kW - 250 kW Operating Instructions (Compact) Issue 10/06 User Documentation.
Warnings, Cautions and Notes Issue 10/06 MICROMASTER 440 2 Operating Instructions (Compact) Warnings, Cautions and Notes The following Warnings, Cautions and Note s are provided for your safety and as a means of preventing damage to the product or components in the machi nes connecte d.
Issue 10/06 Contents MICROMASTER 440 Operating Instructions (Compact) 3 Contents 1 Installa tion ............................................................................................................... 5 1.1 Clearance distances for mount ing ..
Contents Issue 10/06 MICROMASTER 440 4 Operating Instructions (Compact) 6.4.17 Field-orientat ed contro l ........................................................................................... 50 6.4.17.1 Sensorless vector control (S LVC)........
Issue 10/06 1 Installation MICROMASTER 440 Operating Instructions (Compact) 5 1 Inst allation 1.1 Clearance dist ances for mounting The inverters can be mounted adja cent to each other. When mounting inverters one above the other, the spec ified environmental conditi ons must not be excee ded.
2 Electrical Installation Issue 10/06 MICROMASTER 440 6 Operating Instructions (Compact) 2 Electrical Inst allation 2.1 T echnical Specifications Input voltage range 1 AC 200 V – 240 V, ± 10 % (Unf.
Issue 10/06 2 Electrical Installation MICROMASTER 440 Operating Instructions (Compact) 7 Input voltage range 3 AC 200 V – 240 V. ± 10 % (with built in Class A Filter) Order No.
2 Electrical Installation Issue 10/06 MICROMASTER 440 8 Operating Instructions (Compact) Input voltage range 3 AC 200 V – 240 V. ± 10 % (Unfiltered) Order No.
Issue 10/06 2 Electrical Installation MICROMASTER 440 Operating Instructions (Compact) 9 Input voltage range 3 AC 380 V – 480 V. ± 10 % (with built in Class A Filter) Order No.
2 Electrical Installation Issue 10/06 MICROMASTER 440 10 Operating Instructions (Compact) Input voltage range 3 AC 380 V – 480 V. ± 10 % (Unfiltered) Order No.
Issue 10/06 2 Electrical Installation MICROMASTER 440 Operating Instructions (Compact) 11 Input voltage range 3 AC 380 V – 480 V, ± 10 % (Unfiltered) Order No.
2 Electrical Installation Issue 10/06 MICROMASTER 440 12 Operating Instructions (Compact) Input voltage range 3 AC 500 V – 600 V, ± 10 % (Unfiltered) Order No.
Issue 10/06 2 Electrical Installation MICROMASTER 440 Operating Instructions (Compact) 13 2.2 Power T erminals You can gain access to the mains an d motor terminals by removing the front covers. ¾ Frame Size A (Fig. 2-1) ¾ Frame Sizes B and C (Fig. 2-2) ¾ Frame sizes D and E (Fig.
2 Electrical Installation Issue 10/06 MICROMASTER 440 14 Operating Instructions (Compact) Frame Sizes B and C Fig. 2-2 Removing front covers (Frame Sizes B and C).
Issue 10/06 2 Electrical Installation MICROMASTER 440 Operating Instructions (Compact) 15 Frame Sizes D and E 1 3 2 Fig. 2-3 Removing front covers (Frame Sizes D and E).
2 Electrical Installation Issue 10/06 MICROMASTER 440 16 Operating Instructions (Compact) Frame Size F 1 3 2 19 mm AF Fig. 2-4 Removing front covers (Frame Size F).
Issue 10/06 2 Electrical Installation MICROMASTER 440 Operating Instructions (Compact) 17 Frame Sizes FX and GX 1 2 3 4 Fig. 2-5 Removing front covers (Frame Sizes FX and GX).
2 Electrical Installation Issue 10/06 MICROMASTER 440 18 Operating Instructions (Compact) Access to the power supply and motor termin als is possible by removing the front covers.
Issue 10/06 2 Electrical Installation MICROMASTER 440 Operating Instructions (Compact) 19 Shield connection Mains cable PE Hoisting eyes Mains cable Phase U1/L1, V1/L2, W1/L3 T op adjustment rail Bott.
2 Electrical Installation Issue 10/06 MICROMASTER 440 20 Operating Instructions (Compact) Cable opening for mains conection U1/L1, V1/L2, W1/L3 Shield connection Mains cable PE Hoisting eyes C able op.
Issue 10/06 2 Electrical Installation MICROMASTER 440 Operating Instructions (Compact) 21 2.3 Control terminals Terminal Designation Function 1 – Output +10 V 2 – Output 0 V 3 ADC1+ Analog input 1.
2 Electrical Installation Issue 10/06 MICROMASTER 440 22 Operating Instructions (Compact) 2.4 Block diagram PE 1/3 A C 200 - 24 0 V 3 AC 380 - 480 V 3 AC 500 - 600 V SI PE L/L1, N/L2 L/L1, N/L2,L3 L1, L2, L3 = 3 ~ PE U,V,W M 12 ADC 1 ADC 2 12 60 Hz 50 Hz A/D A/D +10 V 0 V 0 - 20 mA max .
Issue 10/06 3 Factory setting MICROMASTER 440 Operating Instructions (Compact) 23 3 Factory setting The MICROMASTER 440 frequency inverter is set in the factory so that it can be operated without any additional parameterization.
4 Communications Issue 10/06 MICROMASTER 440 24 Operating Instructions (Compact) 4 Communications 4.1 Est ablishing communications MICROMASTER 440 ⇔ ST ARTER The following optional components are a .
Issue 10/06 4 Communications MICROMASTER 440 Operating Instructions (Compact) 25 AOP as control unit Parameter / Terminal AOP on BOP link AOP on COM link Command source / P0700 4 5 P1000 1 P1035 2032.13 (2032.D) 2036.13 (2 036.D) P1036 2032.14 (2032. E) 2036.
5 BOP / AOP (Option) Issue 10/06 MICROMASTER 440 26 Operating Instructions (Compact) BOP / AOP (Option) Buttons and their Functions Panel/ Button Function Effects Indicates Status T he LCD displays the settings currently used by the converter. Start converter Pressing the button starts the converter.
Issue 10/06 5 BOP / AOP (Option) MICROMASTER 440 Operating Instructions (Compact) 27 5.2 Changing p arameters using as an example P0004 "Parameter filter function" Step Result on the display.
6 Commissioning Issue 10/06 MICROMASTER 440 28 Operating Instructions (Compact) 6 Commissioning 6.1 Quick commissioning The frequency inverter is adapted to the motor u sing the quick comm issioning function and important technologi cal parame ters are set.
Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 29 P0304 = ... P0304 =... Rated motor voltage (Nominal motor voltage [V] from rating plate) The rated motor voltage on the .
6 Commissioning Issue 10/06 MICROMASTER 440 30 Operating Instructions (Compact) BOP USS BOP li nk USS COM link P0700 = 2 Terminals CB COM link Sequence control Setpoint channel Moto r cont ro l P1000 =.
Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 31 P1300 =... Control mode (enters the required control mode) 0 V/f with linear characteristic 1 V/f with FCC 2 V/f with pa.
6 Commissioning Issue 10/06 MICROMASTER 440 32 Operating Instructions (Compact) 6.2 Motor dat a identification Factory setting Ambient motor temperature ( entered in °C) The motor ambient temperature is entere d at the instant that motor data is being determined (factory setting: 20 °C ).
Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 33 The procedure to manually determine the magnetizing curre nt and to re-calculate the equivalent circuit diagram data when the drive is operated with closed-l oop vector control (P1300 = 20/ 21) is shown in the following.
6 Commissioning Issue 10/06 MICROMASTER 440 34 Operating Instructions (Compact) 6.4 Commissioning the application An application is commissioned to adapt /optimize the frequency inverter - motor combination to the particular appli cation.
Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 35 6.4.3 Digital input (DIN) Function digit al input 1 Terminal 5 1 ON / OFF1 Function digit al input 2 Terminal 6 12 Rever.
6 Commissioning Issue 10/06 MICROMASTER 440 36 Operating Instructions (Compact) 6.4.4 Digital outputs (DOUT) BI: Function of digi tal ou tput 1 * Defines source of digital output 1. BI: Function of digi tal ou tput 2 * Defines source of digital output 2.
Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 37 6.4.5 Selection of frequency setpoint P1000 =... Selection of fre quency setpoint 0 No mai n setpoint 1 MOP setpoint 2 A.
6 Commissioning Issue 10/06 MICROMASTER 440 38 Operating Instructions (Compact) ADC1 ADC2 OFF = [V], 0 - 1 0 V ON = [A], 0 - 20 mA 7 OFF = [V], 0 - 1 0 V ON = [A], 0 - 20 mA 6.4.6 Analog input (ADC) ADC ty pe Defines the analog input type and activates the monitoring function of the analog input.
Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 39 6.4.7 Analog output (DAC) CI: DAC Defines function of the 0 - 20 mA analog output.
6 Commissioning Issue 10/06 MICROMASTER 440 40 Operating Instructions (Compact) 6.4.8 Motor potentiometer (MOP) P1031 =... Setpoint memory of the MOP Saves last motor potentiometer setpoint (MO P) that was active before OFF command o r power down. 0 MOP setpoint will n ot be stored 1 MOP setpoint will b e stored (P1040 is updated) P1032 =.
Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 41 6.4.9 Fixed frequency (FF) Fixed frequency 1 Can be directly selected via DIN1 (P0701 = 15, 16) Fixed frequency 2 Can be.
6 Commissioning Issue 10/06 MICROMASTER 440 42 Operating Instructions (Compact) 6.4.10 JOG JOG frequency right Frequency in Hz when the motor is rotating clockwise in the jog mode. JOG frequency le ft Frequency in Hz when the motor is rotating counter-clockwise in the jog mode.
Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 43 6.4.11 Ramp function generator (RFG) Skip frequency 1 (entered in Hz) Defines skip frequency 1, which avoids effects of mechanical resonance and suppresses frequencies within +/- p1101 (skip frequency bandwidth).
6 Commissioning Issue 10/06 MICROMASTER 440 44 Operating Instructions (Compact) 6.4.12 Reference/limit frequencies Min. frequency (entered in Hz) Sets minimum motor frequency [Hz] at which motor will run irrespective of frequency setpoint.
Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 45 6.4.13 Inverter protection Inverter overload reacti on Selects reaction of inverter to an internal over-temperature.
6 Commissioning Issue 10/06 MICROMASTER 440 46 Operating Instructions (Compact) A high thermal motor load and when th e line supply is frequently switched- out/switched-in require s, for closed-loop v.
Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 47 6.4.15 Encoder Select encoder type Selects the encoder type. 0 Inhibited 1 Sing le-track pulse encoder 2 T wo-track pulse encoder For hoisting gea r applications (4-quadrant operation! ), a 2-track encoder must be u sed.
6 Commissioning Issue 10/06 MICROMASTER 440 48 Operating Instructions (Compact) 6.4.16 V/f control P1300 =... Control mode The control type is selected using this param e ter. For the "V/f characteristic" control type, the ratio between the frequenc y inverter output voltage and the frequenc y inverter output frequency is defined.
Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 49 P1312 =... Starting boost (entered in %) Voltage boost when starting (after an ON co mmand) when usin g the linear or square-la w V/f characteristic as a % relative to P 0305 (rated motor current) or P0350 (stator resistance).
6 Commissioning Issue 10/06 MICROMASTER 440 50 Operating Instructions (Compact) 6.4.17 Field-orientated control Limitations To avoid a premature limitat ion the limits of the torque (P1520, P1521) and power (P1530, P1531) should be set to the maximum value, if the applica tion allows it.
Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 51 6.4.17.1 Sensorless vector control (SLVC) Control mode 20 Closed-loop Vector control – speed without encoder SLVC can .
6 Commissioning Issue 10/06 MICROMASTER 440 52 Operating Instructions (Compact) Control word of motor mode l This parameter cont rols the operation of t he sensorless vect or control (SLVC) at very low frequencies.
Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 53 6.4.17.2 Vector control w ith encoder (VC) ¾ First step: Parameterizing the speed e ncoder (refer to Section 6.4.15) ¾ When commissi oning Vector Control with encode r-feedback (VC), the drive should be configured for V/f mode (see p130 0) first.
6 Commissioning Issue 10/06 MICROMASTER 440 54 Operating Instructions (Compact) Supplementary torque setpoint ¾ In the vector mode – with / without encoder – the speed controller can be subordinate to a constant or variable su pplementary torque.
Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 55 6.4.18 Converter-specific Functions 6.4.18.1 Flying start Flying start Starts inverter onto a spinn ing motor by rapidly changing t he output frequenc y of the inverter until the actual mot or speed has been found.
6 Commissioning Issue 10/06 MICROMASTER 440 56 Operating Instructions (Compact) 6.4.18.3 Holding brake ¾ Series / commissioning for haz ardous loads − lowe r the loa d to t he f loor − when repla.
Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 57 BI: Fct digital output 1 Defines the source for digi tal output 1. NOTE The brake relay can also be c ontrolled from another digit al output (if this is available) or using a dist ributed I/O module.
6 Commissioning Issue 10/06 MICROMASTER 440 58 Operating Instructions (Compact) 6.4.18.4 DC brake BI: Enabling th e DC brake This enables DC braking usin g a signal that was used fr om an external source. The function remains acti ve as long as the external input signal is active.
Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 59 t P1234 OFF1/OFF3 ON t t ⏐ f ⏐ OFF ramp P1233 2 t OFF2 t t P0347 OFF2 OFF2 DC braking 0 1 DC braking active r0053 Bit00 P1234 =... DC braking start frequency (entered in Hz) Sets the start f requency for the DC brak e.
6 Commissioning Issue 10/06 MICROMASTER 440 60 Operating Instructions (Compact) 6.4.18.6 Dynamic braking The following settings should always be made: ¾ The Vdc_max controller de-activ ated P1240 = 0 (def.: P1240 = 1) ¾ The compound brake de-activ ated P1236 = 0 (def.
Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 61 6.4.18.8 Load torque monitoring This function monitors the transmissi on of force between a motor and driven lo ad within a defined frequency range.
6 Commissioning Issue 10/06 MICROMASTER 440 62 Operating Instructions (Compact) P2189 Upper torque threshol d 3 P2190 Lower torque thres hold 3 P2187 Upper torque threshol d 2 P2188 Lower torque thres.
Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 63 6.4.18.9 PID controller BI: Enable PID controlle r PID mode Allows user to ena ble/disable the PID controller. Sett ing to 1 enables the PID controller. Setti ng 1 automatically dis ables normal ramp times set in P11 20 and P1121 and the normal fre q uenc y set p oints.
6 Commissioning Issue 10/06 MICROMASTER 440 64 Operating Instructions (Compact) Controller structures These structures are select ed using parameters P2200 and P225 1.
Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 65 PID cancer control Closed-loop dancer roll c ontrol is selected with P2251 = P2200 = 1.
6 Commissioning Issue 10/06 MICROMASTER 440 66 Operating Instructions (Compact) 6.4.18.10 Positioning down ramp Technological application Selects technological ap plication.
Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 67 6.4.18.11 Free function blocks (FFB) P2800 =.. . Enable FFBs Parameter P2800 is used to activate all free function blo cks (generally, P2800 is set to 1). Possible settings: 0 Inhibited 1 Enabled P 2801 =.
6 Commissioning Issue 10/06 MICROMASTER 440 68 Operating Instructions (Compact) FFB Input parameters Output parameters Setting param eters AND1 P2810[2] BI: AND 1 r2811 BO: AND 1 – AND2 P2812[2] BI:.
Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 69 6.4.19 Data sets For many applications it is beneficial to have the possibility to change several parameter settings simultaneou s during operati on or in the state ready to run wit h an external signal.
6 Commissioning Issue 10/06 MICROMASTER 440 70 Operating Instructions (Compact) Drive data set (DDS) Drive data set (DDS) bit 0 Selects the command source f rom which bit 0 should be read-out to select a drive data set .
Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 71 Example: 1. Commissioni ng steps with a motor: − Carr y-out commissioning at DDS1. − Con nect P0820 (P0821 if required) t o the DDS changeover source (e.g. using DIN 4: P0704[ 0] = 99, P0820 = 72 2.
6 Commissioning Issue 10/06 MICROMASTER 440 72 Operating Instructions (Compact) 6.4.20 Diagnostic parameters r0021 CO: Act. filtered frequency Displays actual inverter output f requency (r0021) excludi ng slip compensat ion, resonance damping and fr equency limitat ion.
Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 73 r0054 CO/BO: Control word 1 Displays the fir st control word (STW) of the frequenc y inverter and can be used to display the active commands.
6 Commissioning Issue 10/06 MICROMASTER 440 74 Operating Instructions (Compact) r1079 CO: Selected frequency setpoint Displays the select ed frequency setpoint . The following frequ ency setpoint s are displayed: • r1078 total setpoi nt (HSW + ZUSW) • P1058 JOG frequenc y, clockwise • P1059 JOG frequency, counter-clockwise.
Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 75 6.5 Series commissioning An existing parameter set can be tran sferred to a MICROMASTER 440 fre quency inverter us ing STARTER or Drive Monit or (refer to Section 4.1 "Establishing communications MI CROMASTER 440 ⇔ STARTER").
7 Displays and message s Issue 10/06 MICROMASTER 440 76 Operating Instructions (Compact) 7 Displays and messages 7.1 LED st atus display LEDs for indic ating the driv e state OFF ON approx.
Issue 10/06 7 Displays and message s MICROMASTER 440 Operating Instructions (Compact) 77 7.2 Fault messages and Alarm messages Fault Significance Alarm Significance F0001 Overcurrent A0501 Current Lim.
Siemens AG Bereich Automation and Drives (A&D) Geschäftsgebiet Standard Drives (SD) Postfach 3269, D-91050 Erlangen Bundesrepublik Deutschland © Siemens AG, 2005, 2006 subject to change without .
Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il Siemens MICROMASTER 440 è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del Siemens MICROMASTER 440 - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso Siemens MICROMASTER 440 imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul Siemens MICROMASTER 440 ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il Siemens MICROMASTER 440, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del Siemens MICROMASTER 440.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il Siemens MICROMASTER 440. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo Siemens MICROMASTER 440 insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.
