Manuale d’uso / di manutenzione del prodotto dca25ssiu3 del fabbricante Multiquip
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THIS MANU AL MUST A CCOMP ANY THE EQ UIPMENT A T ALL TIMES. T o find the latest re vision of this publication, visit our website at: www .mqpo wer .com Re vision #1 (01/24/13) OPERA TION AND P AR TS .
P A GE 2 — DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) PROPOSITION 65 W ARNING Diesel engine exhaust and some of.
DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) — P A GE 3 If y ou belie v e that your v ehicle has a def ect that could cause a crash or could cause injur .
P A GE 4 — DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) T ABLE OF CONTENTS DCA25SSIU3 Generator (with ML T25 Series Light T ower) Proposition 65 Warning ........................................... 2 Repor ting Safety Def ects .
DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) — P A GE 5 P AR TS ORDERING PROCEDURES www .multiquip .com Or dering par ts has never been easier! Choose fr.
P A GE 6 — DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) SAFETY INFORMA TION Do not oper ate or service the equip ment bef ore reading the entire manual. Safety precautions should be follo wed at all times when operating this equipment.
DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) — P A GE 7 SAFETY INFORMA TION GENERAL SAFETY CA UTION NEV ER oper at e this equi pm ent with ou t prop .
P A GE 8 — DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) SAFETY INFORMA TION ENGINE SAFETY D ANGER Th e engi ne fue l ex ha us t gase s conta in poi so no us car bon mono xide. This gas is color less and odorless, and can cause death if inhaled.
DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) — P A GE 9 SAFETY INFORMA TION FUEL SAFETY D ANGER DO NO T start the engine near spille d fuel or comb us tib le fl uids . Diesel fuel is e xtremely fl ammab le and its v apors can cause an e xplosion if ignited.
P A GE 10 — DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) SAFETY INFORMA TION ELECTRICAL SAFETY D ANGER DO NO T to u c h ou t pu t te rm in als du ri ng op er a t i o n .
DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) — P A GE 11 SAFETY INFORMA TION B A TTER Y SAFETY D ANGER DO NO T drop the batter y . There is a possibility that the batter y will e xplode. DO NO T e xp ose the batt ery to open fl am es , spa rks, cigar ett es , etc.
P A GE 12 — DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) SPECIFICA TIONS T able 1. Generator Specifications Model DCA25SSIU3 T ype Rev olving field, self ventilated, open protected type synchronous generator Armature Connection Star with Neutral Zigzag Phase 3 Single Standby Output 22.
DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) — P A GE 13 DIMENSIONS Figure 1. Dimensions T able 3. Dimensions Reference Letter Dimension in. (mm) Reference Letter Dimension in. (mm) A 21.06 in. (535 mm.) F 94.
P A GE 14 — DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) INST ALLA TION 8’ (MINIMUM) GROUND ROD FOR EARTH GROUND. CONNECT TO BUILDING GROUND IF APPLICABLE GENERA TOR GROUND LUG GROUND CABLE REFERENCE NEC 250-83 (C) Figure 2.
DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) — P A GE 15 INST ALLA TION OUTDOOR INST ALLA TION Install the generator in a area that is free of debris, bystanders , and ov erhead obstructions. Make sure the generator is on secure le vel ground so that it cannot slide or shift around.
P A GE 16 — DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) GENERA TOR Th is MQ Power g e ne rat or (F ig ur e 3 ) i s a h ig h qu al i ty por table (requir.
DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) — P A GE 17 MAJOR COMPONENTS Figure 3. Major Components T able 4.
P A GE 18 — DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) GENERA TOR CONTROL P ANEL Figure 4. Generator Control P anel The definitions below descr ibe the controls and functions of the Generator Control P anel (Figure 4).
DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) — P A GE 19 ENGINE OPERA TING P ANEL Figure 5. Engine Operating Panel The definitions below describe the controls and functions of the Engine Operating P anel (Figure 5).
P A GE 20 — DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) OUTPUT TERMINAL P ANEL F AMILIARIZA TION OUTPUT TERMINAL P ANEL The Output T er minal Panel (Figure 6) shown below is located on the right-hand side (left from control panel) of the generator .
DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) — P A GE 21 OUTPUT TERMINAL P ANEL F AMILIARIZA TION 120 V A C GFCI Receptacles There are two 120 V AC , 20 amp GFCI (Duplex Nema 5-20R) receptacles provided on the output terminal panel.
P A GE 22 — DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) OUTPUT TERMINAL P ANEL F AMILIARIZA TION Connecting Loads Loads can be connected to the gener ator by the Output T ermina l Lug s or the con v enien ce recep tac les (Fig ure 11).
DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) — P A GE 23 LOAD APPLICA TION SINGLE PHASE LO AD Alwa ys be sure to check the nameplate on the generator and.
P A GE 24 — DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) GENERA TOR OUTPUTS GENERA TOR OUTPUT V OL T A GES A wide range of voltages are av ailable to supply volt age for many diff erent applications. V oltages are selected by using the volta ge selector switch (Figure 13).
DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) — P A GE 25 GENERA TOR OUTPUTS/GAUGE READING H OW T O R E A D T H E A C A M M E T E R A N D A C V OL T A GE GA UGES The A C ammeter and A C v oltmeter gauges are controlled by the AC ammeter and AC voltmeter change-ove r s witches.
P A GE 26 — DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) OUTPUT TERMINAL P ANEL CONNECTIONS UVWO TERMINAL OUTPUT V OL T A GES V ar ious output voltages can be obtained using the UVW O output ter minal lugs.
DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) — P A GE 27 OUTPUT TERMINAL P ANEL CONNECTIONS 3Ø-480/277V UVWO T erminal Output V oltages 1. Place the voltage selector switch in the 3Ø 480/277 position as shown in Figure 24.
P A GE 28 — DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) INSPECTION/SETUP CIRCUIT BREAKERS T o prot ec t the gener ator fro m an ov erloa d, a 3-p ol e , 60 amp , main circuit breaker is provided to protect the U,V , and W Output T erminals from ov erload.
DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) — P A GE 29 INSPECTION/SETUP Refueling Procedure: 1. Level T anks — Make sure fuel tank is le v el with the ground. F ailure to do so will cause fuel to spill from the tank bef ore reaching full capacity (Figure 30).
P A GE 30 — DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) Da y-to-da y addition of coolant is done from the recovery tank. When adding coolan t to the radiator , DO NO T remov e the radiator cap until the unit has completely cooled.
DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) — P A GE 31 Battery Cable Installation A L WA Y S be sure the batter y cables (Figure 34) are pr op erl y conn ec te d to th e batt ery termin al s as sho wn bel o w .
P A GE 32 — DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) GENERA TOR ST AR T -UP PROCEDURE BEFORE ST ARTING 1. Pl ac e th e m a i n , G . F .C .I ., an d a u x . ci rc ui t br ea k e r s (F ig ur e 35 ) i n t he O F F p os i t io n p ri o r t o s ta rti n g t h e e ng i n e .
DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) — P A GE 33 GENERA TOR ST AR T -UP PROCEDURE 3. T urn the ign iti on ke y to the start pos it io n (Fi gu re 40). On ce th e eng ine st art s , re le ase th e ig nit io n k e y an d al lo w it to r et urn to th e R UN p os it io n (Fi gu re 3 8) .
P A GE 34 — DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) GENERA TOR SHUT -DOWN PROCEDURES . Figure 50. Main, GFCI and Load Circuit Breaker s Off 2. Let the engine cool by running it at low speed for 3-5 minutes with no load applied.
DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) — P A GE 35 * 1 Replace engine oil and filter at 100 hours, first time only . * 2 Add “Supplemental Coolant Additiv es (SCA’S)” to recharge the engine coolant.
P A GE 36 — DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) MAINTENANCE If the engine is operating in v er y dusty or dry grass condit ions , a clogged air cleaner will result. This can lead to a los s of pow er , ex ces siv e carb on bui ld up in the comb ustion chamber and high fuel consumption.
DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) — P A GE 37 CHECK OIL LEVEL Chec k the cran kcase oil le v el pr ior to each use, or when the fuel tank is filled. Insufficient oil may cause se vere damage to the engine.
P A GE 38 — DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) GENERA TOR WIRING DIAGRAM Figure 55. Generator Wiring Diagram.
DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) — P A GE 39 ENGINE WIRING DIAGRAM Figure 56. Engine Wiring Diagram.
P A GE 40 — DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) TROUBLESHOOTING (GENERA TOR) Practically all breakdowns can be pre v ented by proper handling and maintenance inspections, but in the ev ent of a breakdown, use T able 15 shown below for diagnosis of the Generator .
DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) — P A GE 41 NOTES.
P A GE 42 — DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) EXPLANA TION OF CODE IN REMARKS COLUMN The f ollowing section e xplains the different symbols and remarks used in the P ar ts section of this man ual.
DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) — P A GE 43 SUGGESTED SP ARE P AR TS DCA25SSIU3 WHISPER W A TT GENERA T OR (USED WITH ML T25 LIGHT T O WER) WITH ISUZU BV -4LE2 DIESEL ENGINE 1 to 3 units QTY .
P A GE 44 — DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) GENERA TOR ASSY ..
DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) — P A GE 45 GENERA TOR ASSY . NO . P ART NO . P ART NAME QTY .
P A GE 46 — DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) CONTROL BOX ASSY ..
DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) — P A GE 47 NO . P ART NO . P ART NAME QTY . REMARKS 1 M1213001102 CONTR OL BO X 1 2 0601870430 CIRCUIT BREA.
P A GE 48 — DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) CONTROL BOX ASSY ..
DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) — P A GE 49 CONTROL BOX ASSY . NO . P ART NO . P ART NAME QTY .
P A GE 50 — DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) ENGINE AND RADIA TOR ASSY ..
DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) — P A GE 51 ENGINE AND RADIA TOR ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 M1923200104 ENGINE, ISUZU 4LE2 1 1A 8972606490 F AN BEL T ..................
P A GE 52 — DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) ENGINE AND RADIA TOR ASSY . (CONTINUED).
DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) — P A GE 53 ENGINE AND RADIA TOR ASSY . (CONTINUED) NO . P ART NO .
P A GE 54 — DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) OUTPUT TERMINAL ASSY . ADD THE FOLLO WING DIGITS AFTER THE P ART NUMBER WHEN ORDERING ANY P AINT.
DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) — P A GE 55 OUTPUT TERMINAL ASSY . NO . P ART NO . P ART NAME QTY .
P A GE 56 — DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) BA TTER Y ASSY ..
DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) — P A GE 57 BA TTER Y ASSY . NO . P ART NO . P ART NAME QTY .
P A GE 58 — DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) MUFFLER ASSY ..
DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) — P A GE 59 MUFFLER ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 M1330100803 MUFFLER 1 2 0016908020 HEX HEAD BOL T 4 3 M1333002803 EXHA UST PIPE 1 4 8970420280 GASKET .
P A GE 60 — DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) FUEL FIL TER ASSY ..
DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) — P A GE 61 FUEL FIL TER ASSY . NO . P ART NO . P ART NAME QTY .
P A GE 62 — DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) ENCLOSURE ASSY ..
DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) — P A GE 63 ENCLOSURE ASSY . NO . P ART NO . P ART NAME QTY .
P A GE 64 — DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) ENCLOSURE ASSY . (CONTINUED).
DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) — P A GE 65 ENCLOSURE ASSY . (CONTINUED) NO . P ART NO . P ART NAME QTY .
P A GE 66 — DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) RUBBER SEALS ASSY ..
DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) — P A GE 67 RUBBER SEALS ASSY . NO . P ART NO . P ART NAME QTY .
P A GE 68 — DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) NAMEPLA TE AND DECALS ASSY ..
DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) — P A GE 69 NAMEPLA TE AND DECALS ASSY . NO . P ART NO . P ART NAME QTY . REMARKS 1 M1550000104 DECAL : NO TE .................................................
P A GE 70 — DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) TERMS AND CONDITIONS OF SALE — P AR TS P A YME NT TERM S T er ms of payment for par ts are net 30 d ays. FREIG HT POLICY Al l p ar ts o rd e r s w il l b e s hi p p ed c ol le c t o r prepaid with the charges added to the invoice.
DCA25SSIU3 (WITH ML T25 SERIES) • OPERA TION AND P ARTS MANU AL — REV . #1 (01/24/13) — P A GE 71 NOTES.
OPERA TION AND P AR TS MANUAL Y our Local Dealer is: HERE’S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING United St a teS Multiquip Corporate Office MQ P arts Depar tment 18910 Wilmington A v e. Carson, CA 90746 Contact: mq@multiquip .
Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il Multiquip dca25ssiu3 è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del Multiquip dca25ssiu3 - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso Multiquip dca25ssiu3 imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul Multiquip dca25ssiu3 ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il Multiquip dca25ssiu3, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del Multiquip dca25ssiu3.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il Multiquip dca25ssiu3. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo Multiquip dca25ssiu3 insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.
