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© COPYRIGHT 2001, MUL TIQUIP INC . P AR TS AND OPERA TION MANUAL MUL TIQUIP INC. P ARTS DEP AR TMENT : 18910 WILMINGTON AVE. 800-427-1244 CARSON, CALIFORNIA 90746 F AX: 800-672-7877 310-537-3700 SERVICE DEP ARTMENT : 800-421-1244 800-835-2551 F AX: 310-537-3927 F AX: 310-638-8046 E-mail:mq@multiquip.
P A GE 2 — DCA-40SSAI — P AR TS AND OPERA TION MANU AL — FINAL COPY (07/09/01).
DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 3 HERE'S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING P P P P P AR AR AR AR AR TS DEP.
P A GE 4 — DCA-40SSAI — P AR TS AND OPERA TION MANU AL — FINAL COPY (07/09/01) T ABLE OF CONTENTS Here's How T o Get Help ................................................... 3 T a ble Of Contents ............................................
DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 5 P AR TS ORDERING PR OCEDURES Get special freight allowances when you order 10 or more line items via F AX!** ■ UPS Grou.
P A GE 6 — DCA-40SSAI — P AR TS AND OPERA TION MANU AL — FINAL COPY (07/09/01) R ULES FOR SAFE OPERA TION ■ NEVER touch the hot exhaust manif old, muffler or cylinder . Allow these par ts to cool bef ore ser vicing engine or generator . ■ The engine of this generator requires an adequate free flo w of cooling air .
DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 7 R ULES FOR SAFE OPERA TION CAUTION : ■ Backfeed to a utility system can cause electrocution and.or property damage. Do not connect to any building's electrical system except through an approved device or after building main switch is opened.
P A GE 8 — DCA-40SSAI — P AR TS AND OPERA TION MANU AL — FINAL COPY (07/09/01) R ULES FOR SAFE OPERA TION ■ NEVER Run engine without air filter . Sev ere engine damage ma y occur . ■ Always service air cleaner frequently to prevent carburetor malfunction.
DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 9 T ranspor ting ■ Alw a ys shutdown engine bef ore transpor ting. ■ Tighten fuel tank cap securely . ■ Drain fuel when transpor ting generator ov er long distances or bad roads.
P A GE 10 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) T o reduce the possibility of an accident while transpor ting the generator on pub lic roads, alw a ys mak e sure the trailer (Figure 1) that suppor ts the generator and the towing vehicle are in good operating condition and both units are mechanically sound.
DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 11 Explanation of Chart: This section is to provide the user with trailer service and maintenance inf or mation. The service and maintenance guidelines referenced in this section apply a wide range of trailers.
P A GE 12 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) s n o i t a c i f i c e p S . 1 e l b a T L E D O M N O I T A C I L P P A L E U F L L E C E K A R B M E T S Y S R W.
DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 13 ) t ' n o C ( s n o i t a c i f i c e p S . 1 e l b a T L E D O M R E L P U O C S E R I T S L E E H W E L X A S B U H N O I S N E P S U S L A C I R T C E L E W 0 1 - R L R T S S A L C L L A B " 2 E L B A T S U J D A 2 C 3 1 - 5 7 1" 0 5 .
P A GE 14 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) DCA-40SSAI — TRAILER SAFETY GUIDELINES Brakes If your trailer has a braking system, the brakes should be inspected the first 200 miles of operation. This will allo w the br ake shoes and drums to seat proper ly .
DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 15 DCA-40SSAI — TRAILER SAFETY GUIDELINES Hydraulic/Air/Surge Brakes Hydraulic brakes (Figure 3) should not require any special attention with the exception of routine maintenance such as shoe and lining replacement.
P A GE 16 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) Tires/Wheels/Lug Nuts Tires and wheels are a v er y impor tant and cr itical components of the trailer . When specifying or replacing the trailer wheels it is impor tant the wheels, tires , and axle are properly matched.
DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 17 s t n e m e r i u q e R e u q r o T n o i s n e p s u S . 3 e l b a T m e t I ) .
P A GE 18 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) NO TE: LIGHTS ARE ORIENTED FROM THE DRIVER ’ S SEA T DCA-40SSAI — TRAILER-WIRING DIA GRAM.
DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 19 g n i t o o h s e l b u o r T e k a r B c i r t c e l E . 5 e l b a T m o t p m y S e s u a C e l b i s s o P n o i t u l o S s e k a r B t n e t t i m r e t n I r o s e k a r B o N? s e r i w n e k o r b r o s t i u c r i c n e p o y n A.
P A GE 20 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) g n i t o o h s e l b u o r T e k a r B c i l u a r d y H . 6 e l b a T m o t p m y S e s u a C e l b i s s o P n o i t u l o S s e k a r B o N? d e k n i k r o n e k o r b e n i l e k a r B.
DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 21 DCA-40SSAI — GENERA T OR DECALS The DCA-40SSAI generator is equipped with a n umber of saf ety decals. These decals are pro vided f or operator saf ety and maintenance inf or mation.
P A GE 22 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) DCA-40SSAI — GENERA T OR DECALS.
DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 23 DCA-40SSAI — SPECIFICA TIONS s n o i t a c i f i c e p S . 7 e l b a T s n o i t a c i f i c e p S r o t a r e n e G l.
P A GE 24 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) DCA-40SSAI — GENERAL INFORMA TION DCA-40SSAI F AMILIARIZA TION Generator The MQ P ow er Model DCA-40SSAI is a 26 .
DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 25 NO TE P A GE.
P A GE 26 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) DCA-40SSAI — MAJOR COMPONENTS Figure 6. Major Components.
DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 27 DCA-40SSAI — DIMENSIONS Figure 7. Dimensions.
P A GE 28 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) DCA-40SSAI — CONTR OL P ANEL DESCRIPTION Figure 8. Control Panel.
DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 29 DCA-40SSAI — CONTR OL P ANEL DESCRIPTION The definitions below describe the controls and functions of the DCA-40SSAI " Control Panel Control Panel Control Panel Control Panel Control Panel " (Figure 8).
P A GE 30 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) DCA-40SSAI — ENGINE OPERA TING P ANEL DESCRIPTION Figure 9. Engine Operating Panel.
DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 31 The definitions below describe the controls and functions of the DCA-40SSAI " Engine Operating Panel Engine Operating Panel Engine Operating Panel Engine Operating Panel Engine Operating Panel " (Figure 9).
P A GE 32 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) DCA-40SSAI — OUTPUT TERMINAL P ANEL Output Terminal Panel The output control panel is located on the rear (control panel) end of the generator. The UNV lugs are protected by a face plate cover that can be secured in the close position by a pad lock.
DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 33 DCA-40SSAI — OUTPUT TERMINAL V OL T A GE SELECTION DCA-40SSAI Legs O and Ground are considered Bonded Grounds.
P A GE 34 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) e l b a l i a v A s e g a t l o V . 8 e l b a T e s a h P e e r h T ) e l b a h c t i w S ( T L O V 8 0 2T L O V 0 .
DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 35 e s U e l c a t p e c e R . 0 1 e l b a T e s U n i r e w o P e l c a t p e c e R r e w o P e l b a l i a v A V 0 8 4 / .
P A GE 36 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) 240/12 0V Hard Wire Hookup With the v oltage selector set and lock ed at ‘ single phase 240/120 ’ and using single phase 120 volts, the generator will provide three legs available with 100 amps each on three different circuits (Figure 18).
DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 37 V oltage Selector Switc h- 3 Phase 480/277V P osition The following are additional voltages available when the volt- age selector s witch is in the ‘ 3 phase 480/277V ’ position.
P A GE 38 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) V oltage Selector Switch- 3 Phase 240/139V P osition The following are additional voltages available when the volt- age selector s witch is in the ‘ 3 phase 240/139V ’ position.
DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 39 V oltage Selector Switch- Single Phase 240/120V P osition The following are additional voltages available when the volt- age selector s witch is in the ‘ single phase 240/120V ’ posi- tion.
P A GE 40 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) CAUTION : An electric shock may happen when vibrators are used. P a y close attention to handling when operating vibrators and always use rubber boots and gloves to insulate the body from electrical shock.
DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 41 Figure 31. T ypical Generator Gr ounding Application DCA-40SSAI — INST ALLA TION.
P A GE 42 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) General Inspection Prior to Operation The DCA-40SSAI generator has been thoroughly inspected and accepted pr ior to shipment from the f actor y .
DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 43 Lubrication Oil Fill the engine crankcase with lubricating oil through the filler hole, but do not overfill.
P A GE 44 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) DCA-40SSAI — PRE-SETUP Day-to-day addition of coolant is done from the reserve tank. When adding coolant to the radiator , DO NO T remo v e the radiator cap until the unit has completely cooled.
DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 45 DCA-40SSAI — PRE-SETUP Battery Cable Installation AL W A YS be sure the batter y cables (Figure 34) are properly connected to the batter y ter minals as shown belo w .
P A GE 46 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) DCA-40SSAI — LO AD APPLICA TION Single Phase Load Always be sure to check the nameplate on the generator and equipment to insure the wattage, amperage and frequency requirements are satisfactorily supplied by the generator for operating the equipment.
DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 47 WARNING: Before Starting Engine 1. Check the lubricating oil lev el prior to star ting the engine. Mak e sure the generator is le v el. The oil le v el must be maintained between two notches on the dipstick.
P A GE 48 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) 9. The generator's frequency meter (Figure 43) displays the 60 cycle output frequency in HERTZ . Figure 44. V oltage Meter (V olts) 10 . The generator's voltage meter (Figure 44) displays the 120 V A C in VO L T S .
DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 49 A 0 40 60 75 20 Figure 46. Ammeter (No Load) 11. The ammeter (Figure 46) will indicate zero amps with no load applied. When a load is applied, this meter will indicate the amount of current that the load is drawing from the generator ’ s alter nator .
P A GE 50 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) 1. T o stop the engine in the e v ent of an emergency , s witch the MAIN, GFCI and LO AD circuit breakers to ‘ OFF ’ position. 2. T ur n the star ter s witch k ey to ‘ Stop ’ position.
DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 51 NO TE P A GE.
P A GE 52 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) DCA-40SSAI — MAINTENANCE General Inspection Prior to each use, the generator should be cleaned and inspected for deficiencies. Check for loose, missing or damaged nuts, bolts or other fasteners.
DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 53 DCA-40SSAI — MAINTENANCE CAUTION : Allow engine to cool when flushing out radiator . Flushing the r adiator while hot will damage radiator . Feed Pump Strainer Cleaning The strainer is incorporated in the feed pump inlet side joint bolt.
P A GE 54 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) DCA-40SSAI — MAINTENANCE Figure 55. V alve Adjustment V alve Clearance Check 1. In order to br ing No . 1 or No . 4 cylinder to top dead center in the compression stroke, align the notched line on the crank pulle y with TDC mar k on the timing gear case cov er .
DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 55 Generator Storage For storage of the generator for over 30 days, the following is required: z Fill the fuel tank completely . z Completely drain the oil from the crankcase and refill with fresh oil.
P A GE 56 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) DCA-40SSAI — ENGINE WIRING DIA GRAM.
DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 57 DCA-40SSAI — GENERA T OR WIRING DIA GRAM.
P A GE 58 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) DCA-40SSAI — TR OUBLESHOO TING (ENGINE) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use the tables shown for diagnosis based on the Engine T roubleshooting (T ab le 1 7).
DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 59 DCA-40SSAI — TR OUBLESHOO TING (ENGINE) ) 2 T R A P ( G N I T O O H S E L B U O R T E N I G N E . 7 1 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S t o n s i n o i t u l o v e r e n i g n E .
P A GE 60 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) G N I T O O H S E L B U O R T R O T A R E N E G . 7 1 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S t u p t u O e g a t l o V o N ? e v i t c e f e d r e t e m t l o V C A .
DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 61 NO TE P A GE.
P A GE 62 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) How to read the marks and remarks used in this parts book. Items Found In the “ Remarks ” Column Serial Numbers- Where indicated, this indicates a serial number r ange (inclusive) where a par ticular par t is used.
DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 63 DCA-40SSAI DCA-40SSAI DCA-40SSAI DCA-40SSAI DCA-40SSAI W/ISUZU 4BD1 DIESEL ENGINE W/ISUZU 4BD1 DIESEL ENGINE W/ISUZU 4BD.
P A GE 64 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) DCA-40SSAI --- GENERA T OR ASSY . GENERA T OR ASSY ..
DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 65 NO . P AR T NO . ITEM QTY . REMARKS DCA-40SSAI --- GENERA T OR ASSY . GENERA T OR ASSY .
P A GE 66 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) DCA-40SSAI --- GENERA T OR ASSY . GENERA T OR ASSY ..
DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 67 20 031108160 PL A I N WASHER .................................. 4 ............ REPLACES 0041608000 21 0040008000 LOCK WASHER 4 22 0010008060 HEX. HEAD BOLT 4 23 0040010000 LOCK WASHER 6 24 012010030 HEX.
P A GE 68 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) DCA-40SSAI --- CONTR OL BO X ASSY . CONTR OL BO X ASSY ..
DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 69 NO . P AR T NO . ITEM QTY . REMARKS DCA-40SSAI --- CONTR OL BO X ASSY . CONTR OL BO X ASSY . 1 7451810002 CONTROL BOX ............................................. 1 .....
P A GE 70 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) DCA-40SSAI ENGINE AND RADIA T OR ASSY . ENGINE AND RADIA T OR ASSY .
DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 71 DCA-40SSAI ENGINE AND RADIA T OR ASSY . NO . P AR T NO . ITEM QTY . REMARKS ENGINE AND RADIA T OR ASSY . 1 4B01PD02 ENGINE .......................................... 1 ...
P A GE 72 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) DCA-40SSAI ENGINE AND RADIA T OR ASSY . ENGINE AND RADIA T OR ASSY .
DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 73 DCA-40SSAI ENGINE AND RADIA T OR ASSY . NO . P AR T NO . ITEM QTY . REMARKS ENGINE AND RADIA T OR ASSY .
P A GE 74 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) ENGINE OPERA TING P ANEL ASSY . DCA-40SSAI --- ENGINE OPERA TING P ANEL ASSY .
DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 75 ENGINE OPERA TING P ANEL ASSY . DCA-40SSAI --- ENGINE OPERA TING P ANEL ASSY . NO . P AR T NO . ITEM QTY . REMARKS 1 3342101003 OPERATING PANEL 1 2 7452142004 SLIDE BAR 1 3 0601840190 KNOB .
P A GE 76 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) ENGINE OPERA TING P ANEL ASSY . DCA-40SSAI --- ENGINE OPERA TING P ANEL ASSY .
DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 77 ENGINE OPERA TING P ANEL ASSY . DCA-40SSAI --- ENGINE OPERA TING P ANEL ASSY . NO . P AR T NO . ITEM QTY . REMARKS 4 2 3345188203 SET PANEL, ELECTRIC PARTS 1 4 3 011008020 HEX.
P A GE 78 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) DCA-40SSAI --- B A TTER Y ASSY . BA TTER Y ASSY ..
DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 79 NO . P AR T NO . ITEM QTY . REMARKS DCA-40SSAI --- B A TTER Y ASSY . BA TTER Y ASSY .
P A GE 80 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) DCA-40SSAI --- MUFFLER ASSY . MUFFLER ASSY ..
DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 81 NO . P AR T NO . ITEM QTY . REMARKS DCA-40SSAI --- MUFFLER ASSY . MUFFLER ASSY . 1 3342350103 EXHA UST PIPE 1 2 1141450690 G A S K E T ....................................
P A GE 82 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) DCA-40SSAI --- FUEL T ANK ASSY . FUEL T ANK ASSY ..
DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 83 NO . P AR T NO . ITEM QTY . REMARKS DCA-40SSAI --- FUEL T ANK ASSY . FUEL T ANK ASSY . 1 3345510323 FUEL T ANK 1 1- 1 0810105004 C A P , FUEL T ANK 1 1- 2 0810105400 FUEL FIL TER 1 2 0802010304 P A CKING 1 3 0602021042 PLUG .
P A GE 84 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) ENCLOSURE ASSY . DCA-40SSAI --- ENCLOSURE ASSY ..
DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 85 NO . P AR T NO . ITEM QTY . REMARKS ENCLOSURE ASSY . DCA-40SSAI --- ENCLOSURE ASSY . 1 3345111322 BASE 1 2 3345116214 FLOOR P ANEL 1 3 011008020 HEX. HEAD BOL T ..........
P A GE 86 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) ENCLOSURE ASSY . DCA-40SSAI --- ENCLOSURE ASSY ..
DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 87 ENCLOSURE ASSY . DCA-40SSAI --- ENCLOSURE ASSY . NO . P AR T NO . ITEM QTY . REMARKS 4 1 3345143303 DOOR, REAR FRAME .................... 1 .......... UP T O S/N3311949 3345143313 DOOR, REAR FRAME .
P A GE 88 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) ENCLOSURE ASSY . DCA-40SSAI --- ENCLOSURE ASSY ..
DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 89 ENCLOSURE ASSY . DCA-40SSAI --- ENCLOSURE ASSY . NO . P AR T NO . ITEM QTY . REMARKS 8 2 0605010910 LA TCH ............................................. 1 .......... UP T O S/N3311949; REPLA CES 0605010910 8 3 0027103010 MACHINE SCREW .
P A GE 90 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) DCA-40SSAI --- DECALS DECAL ASSY ..
DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 91 NO . P AR T NO . ITEM QTY . REMARKS DCA-40SSAI --- DECALS DECAL ASSY . 1 M1550000204 D E CA L ; NO T E ........................................................ 1 ...... M15000020 2 M1550001003 DECAL; GENERA T OR CONTR OL .
P A GE 92 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) CYLINDER HEAD CO VER ASSY . ISUZU 4BD1 — CYLINDER HEAD CO VER ASSY .
DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 93 ISUZU 4BD1 — CYLINDER HEAD CO VER ASSY . EA1013 CYLINDER HEAD CO VER ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 5111101680 CYLINDER HEAD ASSY . ................. 1 .
P A GE 94 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) ISUZU 4BD1 — CYLINDER BLOCK ASSY . CYLINDER BLOCK ASSY ..
DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 95 ISUZU 4BD1 — CYLINDER BLOCK ASSY . CYLINDER BLOCK ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 8941303284 CYL. BLOCK ASSY ........................... 1 ........ INCL.
P A GE 96 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) ISUZU 4BD1 — CYLINDER BLOCK ASSY . CYLINDER BLOCK ASSY ..
DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 97 ISUZU 4BD1 — CYLINDER BLOCK ASSY . 7 0 0500408160 B O L T 1 7 1 9091606080 PLAIN W ASHER 1 8 0 8941405811 OIL FILLER ASSY . 1 8 1 1117500120 OIL FILLER CAP 1 8 2 1094400401 NUT .
P A GE 98 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) ISUZU 4BD1 — TIMING GEAR ASSY . TIMING GEAR ASSY ..
DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 99 ISUZU 4BD1 — TIMING GEAR ASSY . TIMING GEAR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 5113110113 CASE 1 2 9081510180 STRAIGHT PIN 1 3 8943706710 P A CKING ....
P A GE 100 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) ISUZU 4BD1 — FL YWHEEL HOUSING ASSY . FL YWHEEL HOUSING ASSY ..
DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 101 ISUZU 4BD1 — FL YWHEEL HOUSING ASSY . FL YWHEEL HOUSING ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 8943213303 HOUSING 1 3 8943218380 PLUG, PICK UP HOSE 1 4 5096000090 DRAIN PLUG .
P A GE 102 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) ISUZU 4BD1 — OIL P AN ASSY . OIL P AN ASSY ..
DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 103 ISUZU 4BD1 — OIL P AN ASSY . OIL P AN ASSY . NO P AR T NO P AR T NAME QTY . REMARKS 1 8941340361 OIL P AN ...................................... 1 ........ INCL. ITEMS W/# 3 # 9096620120 PLUG 1 3-1# 5096000090 PLUG, THERMO SWITCH .
P A GE 104 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) ISUZU 4BD1 — OIL PUMP ASSY . OIL PUMP ASSY ..
DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 105 ISUZU 4BD1 — OIL PUMP ASSY . OIL PUMP ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 5131001373 O I L P U M P A S S Y . .......................... 1 ........... INCL.
P A GE 106 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) ISUZU 4BD1 — CRANKSHAFT . PIST ON, FL YWHEEL ASSY . CRANKSHAFT , PIST ON, FL YWHEEL ASSY.
DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 107 ISUZU 4BD1 — CRANKSHAFT . PIST ON, FL YWHEEL ASSY . CRANKSHAFT , PIST ON, FL YWHEEL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 8941170322 CRANKSHAFT ASSY . ...
P A GE 108 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) ISUZU 4BD1 — CAMSHAFT , IDLE GEAR, R OCKER ASSY . CAMSHAFT , IDLE GEAR, ROCKER ASSY .
DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 109 ISUZU 4BD1 — CAMSHAFT , IDLE GEAR, ROCKER ASSY . CAMSHAFT , IDLE GEAR, ROCKER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 8944094120 CAMSHAFT 1 2 1125220162 GEAR .
P A GE 110 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) ISUZU 4BD1 — OIL AND FUEL FIL TER ASSY . OIL AND FUEL FIL TER ASSY .
DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 111 ISUZU 4BD1 — OIL AND FUEL FIL TER ASSY . OIL AND FUEL FIL TER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 5132002262 OIL FIL TER ASSY . ........................
P A GE 112 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) ISUZU 4BD1 — OIL PIPING ASSY . OIL PIPING ASSY ..
DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 113 ISUZU 4BD1 — OIL PIPING ASSY . OIL PIPING ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 8941753012 O I L PUMP ASSY . 1 2 9099211880 P A CKING 2 3 0501408450 B O L T 4 5 5133112561 F I L TER PIPE ASSY .
P A GE 114 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) ISUZU 4BD1 — COOLING ASSY . COOLING ASSY ..
DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 115 ISUZU 4BD1 — COOLING ASSY . COOLING ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 5136101582 W A TER PUMP ASSY . ...................... 1 ......... INCL. ITEMS W/# 2 # 8943763780 WA TER PUMP KIT .
P A GE 116 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) INT AKE AND EXHA UST ASSY . ISUZU 4BD1 — INT AKE AND EXHA UST ASSY .
DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 117 ISUZU 4BD1 — INT AKE AND EXHA UST ASSY . INT AKE AND EXHA UST ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 5141112070 I N T AKE MANIFOLD 1 3 8970241220 GASKET , INT AKE .
P A GE 118 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) ISUZU 4BD1 — FUEL INJECTION ASSY . FUEL INJECTION ASSY ..
DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 119 ISUZU 4BD1 — FUEL INJECTION ASSY . FUEL INJECTION ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 5153001032 NOZZLE 4 3 1153150131 P A CKING .......................
P A GE 120 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) ISUZU 4BD1 — ENGINE FOO T ASSY . ENGINE FOO T ASSY ..
DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 121 ISUZU 4BD1 — ENGINE FOO T ASSY . ENGINE FOO T ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 9117712470 F O OT , F R ONT RIGHT 1 2 9117712480 F O OT , F R ONT LEFT 1 3 8943134650 B O L T 7 4 9091105100 NUT 1 5 030210250 LOCK W ASHER .
P A GE 122 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) ISUZU 4BD1 — ENGINE CONTR OL ASSY . ENGINE CONTR OL ASSY ..
DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 123 ISUZU 4BD1 — ENGINE CONTR OL ASSY . ENGINE CONTR OL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 2 5197890041 BRACKET ................................. 1 .........
P A GE 124 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) ISUZU 4BD1 — INJECTION PUMP ASSY . INJECTION PUMP ASSY ..
DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 125 ISUZU 4BD1 — INJECTION PUMP ASSY . INJECTION PUMP ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 8943440260 INJECTION PUMP ASSY . ......... 1 ................ INCL.
P A GE 126 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) ISUZU 4BD1 — ELECTRICAL COMPONENTS ASSY . ELECTRICAL COMPONENTS ASSY .
DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 127 ISUZU 4BD1 — ELECTRICAL COMPONENTS ASSY . ELECTRICAL COMPONENTS ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 1811001910 S T A R TER ASSY 1 6 0500512280 B O L T 1 6 0500512350 B O L T 2 7 9091605120 PLAIN W ASHER 1 8 9829315110 CABLE ASSY .
P A GE 128 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) ISUZU 4BD1 — FEED PUMP COMP . ASSY . FEED PUMP COMP . ASSY ..
DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 129 ISUZU 4BD1 — FEED PUMP COMP . ASSY . FEED PUMP COMP . ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 8941327042 FEED PUMP ASSY . .................. 1 ........... INCL.
P A GE 130 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) ISUZU 4BD1 — NOZZLE ASSY . NOZZLE ASSY ..
DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 131 ISUZU 4BD1 — NOZZLE ASSY . NOZZLE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 5153110191 INJ. NOZZLE ............................. 4 ................ REPLACES 5153110190 2 1153300941 HOLDER ASSY .
P A GE 132 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) ISUZU 4BD1 — OIL FIL TER ASSY . OIL FIL TER ASSY ..
DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 133 ISUZU 4BD1 — OIL FIL TER ASSY . OIL FIL TER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 5132002262 O I L F I L TER ASSY . .................... 1 ...............
P A GE 134 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) ISUZU 4BD1 — FUEL FIL TER ASSY . FUEL FIL TER ASSY ..
DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 135 ISUZU 4BD1 — FUEL FIL TER ASSY . FUEL FIL TER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 9132004193 FUEL FIL TER ASSY . ................. 1 ................ INCL.
P A GE 136 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) ISUZU 4BD1 — ENGINE A CCESSORIES ENGINE ACCESSORIES.
DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 137 ISUZU 4BD1 — ENGINE A CCESSORIES ENGINE ACCESSORIES NO . P AR T NO .
P A GE 138 — DCA-40SSAI — P ARTS AND OPERA TION MANU AL — FINAL COPY (07/09/01) P A YMENT TERMS T er ms of pa yment f or par ts are net 10 day s. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice.
DCA-40SSAI — PARTS AND OPERATION MANUAL — FINAL COPY (07/09/01) — PAGE 139 NO TE P A GE.
© COPYRIGHT 2001, MUL TIQUIP INC . P AR TS AND OPERA TION MANUAL MUL TIQUIP INC. P ARTS DEP AR TMENT : 18910 WILMINGTON AVE. 800-427-1244 CARSON, CALIFORNIA 90746 F AX: 800-672-7877 310-537-3700 SERVICE DEP ARTMENT : 800-421-1244 800-835-2551 F AX: 310-537-3927 F AX: 310-638-8046 E-mail:mq@multiquip.
Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il Multiquip DCA-40SSAI è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del Multiquip DCA-40SSAI - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso Multiquip DCA-40SSAI imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul Multiquip DCA-40SSAI ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il Multiquip DCA-40SSAI, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del Multiquip DCA-40SSAI.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il Multiquip DCA-40SSAI. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo Multiquip DCA-40SSAI insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.
