Manuale d’uso / di manutenzione del prodotto DCA-15SPX4 del fabbricante Multiquip
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P AR TS AND OPERA TION MANUAL OPERA TION AND P AR TS MANUAL Re vision #0(02/17/09) THIS MANU AL MUST A CCOMP ANY THE EQUIPMENT A T ALL TIMES. WHISPER W A TT TM SERIES MODEL DCA-15SPX4 60 Hz GENERA TOR.
P A GE 2 — DCA-15SPX4— OPERA TION MANU AL — REV . #0 (02/17/09) Diesel engine exhaust and some of PR OPOSITION 65 W ARNING.
DCA-15SPX4— OPERATION MANUAL — REV. #0 (02/17/09) — PAGE 3 1 NO TE P A GE.
P A GE 4 — DCA-15SPX4— OPERA TION MANU AL — REV . #0 (02/17/09) T ABLE OF CONTENTS NO TE MQ POWER DCA-15SPX4 MQ POWER DCA-15SPX4 MQ POWER DCA-15SPX4 MQ POWER DCA-15SPX4 MQ POWER DCA-15SPX4 WHISP.
DCA-15SPX4— OPERATION MANUAL — REV. #0 (02/17/09) — PAGE 5 1 P ARTS ORDERING PR OCEDURES www .mqpo w er .com Ordering parts has never been easier! Choose from three easy options: WE ACCEPT ALL M.
P A GE 6 — DCA-15SPX4— OPERA TION MANU AL — REV . #0 (02/17/09) DCA-15SPX4 — SPECIFICA TIONS s n o i t a c i f i c e p S r o t a r e n e G . 1 e l b a T l e d o M4 X P S 5 1 - A C D e p y T s .
DCA-15SPX4— OPERATION MANUAL — REV. #0 (02/17/09) — PAGE 7 1 DCA-15SPX4 — DIMENSIONS (T OP , SIDE AND FRONT) Figure 1. Dimensions S N O I S N E M I D . 3 E L B A T r e t t e L e c n e r e f e R) . m m ( . t f n o i s n e m i D A) . m m 0 5 5 ( .
P A GE 8 — DCA-15SPX4— OPERA TION MANU AL — REV . #0 (02/17/09) This Owner's Manual has been developed to provide complete instructions for the safe and efficient operation of the MQ P ow er Model DCA-15SPX4 Whisperwatt™ Generator .
DCA-15SPX4— OPERATION MANUAL — REV. #0 (02/17/09) — PAGE 9 1 DCA-15SPX4 — SAFETY MESSA GE ALERT SYMBOLS AL W A YS place the engine ON/OFF switch ( MPEC ) in the OFF/RESET position when the generator is not in use. AL W A YS wear approv ed respiratory protection.
P A GE 10 — DCA-15SPX4— OPERA TION MANU AL — REV . #0 (02/17/09) DCA-15SPX4 — R ULES FOR SAFE OPERA TION The following safety guidelines should always be used when operating the DCA-15SPX4 Whisperwatt™ A C Generator . General Safety: ■ DO NO T operate or ser vice this equipment before reading this entire manual.
DCA-15SPX4— OPERATION MANUAL — REV. #0 (02/17/09) — PAGE 11 1 DCA-15SPX4 — R ULES FOR SAFE OPERA TION ■ AL W A YS be sure the operator is familiar with proper saf ety precautions and operation techniques before using generators. ■ NEVER leave the generator unattended, turn off engine when unattended.
P A GE 12 — DCA-15SPX4— OPERA TION MANU AL — REV . #0 (02/17/09) DCA-15SPX4 — R ULES FOR SAFE OPERA TION Battery Safety Use the following guidelines when handling the battery: ■ The battery contains acids that can cause injur y to the ey es and skin.
DCA-15SPX4— OPERATION MANUAL — REV. #0 (02/17/09) — PAGE 13 1 DCA-15SPX4 — R ULES FOR SAFE OPERA TION Backfeed to a utility system can cause electrocution and or property damage. NEVER connect the generators to a building's electrical system without a transfer switch or other approved device.
P A GE 14 — DCA-15SPX4— OPERA TION MANU AL — REV . #0 (02/17/09) Check with your local county or state safety towing regulations, in addition to meeting Department of T ranspor tation ( DO T ) Safety T o wing Regulations , bef ore towing y our generator .
DCA-15SPX4— OPERATION MANUAL — REV. #0 (02/17/09) — PAGE 15 1 NO TE P A GE.
P A GE 16 — DCA-15SPX4— OPERA TION MANU AL — REV . #0 (02/17/09) Figure 2. T ypical Generator Grounding Application DCA-15SPX4 — INST ALLA TION.
DCA-15SPX4— OPERATION MANUAL — REV. #0 (02/17/09) — PAGE 17 1 Outdoor Installation Install the generator in a area that is free of debris, bystanders, and overhead obstructions. Make sure the generator is on secure level ground so that it cannot slide or shift around.
P A GE 18 — DCA-15SPX4— OPERA TION MANU AL — REV . #0 (02/17/09) DCA-15SPX4 — GENERAL INFORMA TION DCA-15SPX4 Whisperwatt™ Series Familiarization Generator The MQ P ow er Model DCA-15SPX4 is.
DCA-15SPX4— OPERATION MANUAL — REV. #0 (02/17/09) — PAGE 19 1 DCA-15SPX4 — MAJOR COMPONENTS Figure 3. Major Components 4 e l b a T. s t n e n o p m o C r o j a M r o t a r e n e G .
P A GE 20 — DCA-15SPX4— OPERA TION MANU AL — REV . #0 (02/17/09) Figure 4. Generator Control Panel DCA-15SPX4 — GENERA T OR CONTROL P ANEL U N V 14 A V HZ WATERTEMP.
DCA-15SPX4— OPERATION MANUAL — REV. #0 (02/17/09) — PAGE 21 1 The definitions below describe the controls and functions of the Generator Control Panel (Figure 4). 1. Frequency Meter – Indicates the output frequency in her tz (Hz). Nor mally 60 Hz.
P A GE 22 — DCA-15SPX4— OPERA TION MANU AL — REV . #0 (02/17/09) Output T erminal Familiarization The “ Output T erminal Panel ” (Figure 5) is provided with the following: ■ ■ ■ ■ .
DCA-15SPX4— OPERATION MANUAL — REV. #0 (02/17/09) — PAGE 23 1 120 V A C GFCI Receptacle This120 V A C , 20 amp GFCI (Duple x Nema 5-20R) receptacle can be used anytime the generator is in operation. Remember the load output (current) of the GFCI receptacle is dependent on the load requirements of the U , N, and V output ter minal lugs.
P A GE 24 — DCA-15SPX4— OPERA TION MANU AL — REV . #0 (02/17/09) Figure 11. Connecting Loads Connecting Loads Loads can be connected to the generator by the Ouput T erminal Lugs or the conv enience receptacles (Figure 11). Make sure to read the operation manual before attempting to connect a load to the generator .
DCA-15SPX4— OPERATION MANUAL — REV. #0 (02/17/09) — PAGE 25 1 DCA-15SPX4 — LO AD APPLICA TION/MAXIMUM AMPERA GE Single Phase Load Always be sure to check the nameplate on the generator and equ.
P A GE 26 — DCA-15SPX4— OPERA TION MANU AL — REV . #0 (02/17/09) DCA-15SPX4 — GA UGE READING/ TERMINAL P ANEL CONNECTIONS UNV T erminal Output V oltages 240/120V output voltages can be obtained using the Output T erminal Lugs . Use the voltage regulator (VR) to either in- crease or decrease the selected voltage.
DCA-15SPX4— OPERATION MANUAL — REV. #0 (02/17/09) — PAGE 27 1 DCA-15SPX4 — SETUP Figure 17. Engine Oil Dipstick When checking the engine oil, be sure to check if the oil is clean.
P A GE 28 — DCA-15SPX4— OPERA TION MANU AL — REV . #0 (02/17/09) DCA-15SPX4 — SETUP Refueling Procedure: 1. Level T anks – Make sure fuel cells are le vel with the ground. F ailure to do so will cause fuel to spill from the tank before reaching full capacity (Figure 19).
DCA-15SPX4— OPERATION MANUAL — REV. #0 (02/17/09) — PAGE 29 1 Coolant (Antifreeze/Summer Coolant/W ater) KUBO T A recommends antifreeze/summer coolant f or use in their engines, which can be purchased in concentrate (and mixed with 50% demineralized water) or pre-diluted.
P A GE 30 — DCA-15SPX4— OPERA TION MANU AL — REV . #0 (02/17/09) DCA-15SPX4 — SETUP When connecting battery do the following: 1. NEVER connect the battery cables to the battery terminals when the ignition switch is in the ON position 2 . Place a small amount of battery terminal treatment compound around both batter y ter minals.
DCA-15SPX4— OPERATION MANUAL — REV. #0 (02/17/09) — PAGE 31 1 DCA-15SPX4 — GENERA T OR ST ART -UP PR OCEDURE The engine's exhaust contains harmful emissions. AL W A YS have adequate ventilation when operating . Direct exhaust away from nearby personnel.
P A GE 32 — DCA-15SPX4— OPERA TION MANU AL — REV . #0 (02/17/09) DCA-15SPX4 — GENERA T OR ST ART -UP PR OCEDURE Figure 33. V oltage Adjust Contr ol Knob 7. The generator's AC-voltmeter (Figure 32) will display the generator’ s output in VO L T S .
DCA-15SPX4— OPERATION MANUAL — REV. #0 (02/17/09) — PAGE 33 1 DCA-15SPX4 — GENERA T OR SHUT -DO WN PROCEDURES NEVER stop the engine suddenly e xcept in an emergency . W ARNING - SHUTTING DO WN THE GENERA T OR Normal Shutdown Procedure T o shutdo wn the generator use the f ollowing procedure: 1.
P A GE 34 — DCA-15SPX4— OPERA TION MANU AL — REV . #0 (02/17/09) DCA-15SPX4 — MAINTENANCE Service Daily If the engine is operating in very dusty or dry grass conditions, a clogged air cleaner will result. This can lead to a loss of pow er , excessiv e carbon buildup in the combustion chamber and high fuel consumption.
DCA-15SPX4— OPERATION MANUAL — REV. #0 (02/17/09) — PAGE 35 1 DCA-15SPX4 — MAINTENANCE Generator Storage For longe term storage of the generator the following is recommended: Fill the fuel tank completely . T reat with a fuel stabilizer if necessar y .
P A GE 36 — DCA-15SPX4— OPERA TION MANU AL — REV . #0 (02/17/09) DCA-15SPX4 — MAINTENANCE T o ensure adequate star ting capability , always ha ve power applied to the generator's internal battery char g er .
DCA-15SPX4— OPERATION MANUAL — REV. #0 (02/17/09) — PAGE 37 1 DCA-15SPX4 — TRAILER MAINTENANCE Hydraulic Surge Brakes Hydraulic surge brakes (Figure 37) should not require any special attention with the exception of routine maintenance such as shoe and lining replacement.
P A GE 38 — DCA-15SPX4— OPERA TION MANU AL — REV . #0 (02/17/09) Tires/Wheels/Lug Nuts Tires and wheels are a v er y impor tant and cr itical components of the trailer . When specifying or replacing the trailer wheels it is impor tant the wheels, tires , and axle are properly matched.
DCA-15SPX4— OPERATION MANUAL — REV. #0 (02/17/09) — PAGE 39 1 NEVER use an pneumatic air gun to tighten wheel lug nuts. Figure 39. Wheel Lug Nuts Tightening Sequence DCA-15SPX4 — TRAILER MAINTENANCE NOTE Lug Nut T orque Requirements It is e xtremely impor tant to apply and maintain proper wheel mounting torque on the trailer .
P A GE 40 — DCA-15SPX4— OPERA TION MANU AL — REV . #0 (02/17/09) DCA-15SPX4 — GENERA T OR WIRING DIA GRAM Figure 40. Generator Wiring Diagram.
DCA-15SPX4— OPERATION MANUAL — REV. #0 (02/17/09) — PAGE 41 1 DCA-15SPX4 — ENGINE WIRING DIA GRAM Figure 41. Engine Wiring Diagram.
P A GE 42 — DCA-15SPX4— OPERA TION MANU AL — REV . #0 (02/17/09) G N I T O O H S E L B U O R T E N I G N E . 6 1 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S . t r a t s t o n s e o d e n i g n E ? l e u f o N . l e u f h s i n e l p e R ? m e t s y s l e u f e h t n i r i A .
DCA-15SPX4— OPERATION MANUAL — REV. #0 (02/17/09) — PAGE 43 1 ) D E U N I T N O C ( G N I T O O H S E L B U O R T E N I G N E . 6 1 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S . h t o o m s t o n s i n o i t u l o v e r e n i g n E ? y t r i d r o d e g g o l c r e t l i f l e u F .
P A GE 44 — DCA-15SPX4— OPERA TION MANU AL — REV . #0 (02/17/09) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use T able 17 sho wn below f or diagnosis of the generator .
DCA-15SPX4— OPERATION MANUAL — REV. #0 (02/17/09) — PAGE 45 1 DCA-10SPX4 — TROUBLESHOO TING (PRE-HEA T LAMP CODES) E D O C P M A L S I S O N G A I D E R U L I A F .
P A GE 46 — DCA-15SPX4— OPERA TION MANU AL — REV . #0 (02/17/09) N OT E When ordering a part that has more than one item number listed, check the remarks column for help in determining the proper par t to order . QTY . Column Numbers Used - Item quantity can be indicated b y a number , a blank entry , or A/R.
DCA-15SPX4— OPERATION MANUAL — REV. #0 (02/17/09) — PAGE 47 1 P ar t number on this Suggested Spare P ar ts list may supercede/replace the P/N shown in the text pages of this book. NOTE DCA-15SPX4 WHISPER W A TTGENERA T OR W/KUBO T A V2203-M DIESEL ENGINE 1 T O 3 UNITS Qty .
P A GE 48 — DCA-15SPX4— OPERA TION MANU AL — REV . #0 (02/17/09) DCA-15SPX4 — GENERA T OR ASSY ..
DCA-15SPX4— OPERATION MANUAL — REV. #0 (02/17/09) — PAGE 49 1 DCA-15SPX4 — GENERA T OR ASSY . GENERA TOR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 7671000102 ROT O R ASSY ........................................... 1 ......... INCLUDES ITEM W/ * * 1 -1 FIELD ASSY 1 1-2 * 7961025004 RECTIFIER 1 1-3 * 0601822643 SURGE ABSORBER .
P A GE 50 — DCA-15SPX4— OPERA TION MANU AL — REV . #0 (02/17/09) CONTROL P ANEL ASSY . DCA-15SPX4 — CONTR OL P ANEL ASSY ..
DCA-15SPX4— OPERATION MANUAL — REV. #0 (02/17/09) — PAGE 51 1 CONTROL P ANEL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 B0224005103 CONTROL P ANEL 1 2 0601800455 FREQUENCY METER, 45~65H.
P A GE 52 — DCA-15SPX4— OPERA TION MANU AL — REV . #0 (02/17/09) CONTROL P ANEL ASSY . DCA-15SPX4 — CONTR OL P ANEL ASSY ..
DCA-15SPX4— OPERATION MANUAL — REV. #0 (02/17/09) — PAGE 53 1 CONTROL P ANEL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 26 0027104020 MACHINE SCREW 1 27 0601820663 A UTOM A TIC V OL T A GE REGULA T OR 1 28 0027105015 MACHINE SCREW 4 29 0601815759 TERMINAL BOARD 1 30 0027104020 MACHINE SCREW 2 31 1G38560601 ENGINE CONTROL UNIT .
P A GE 54 — DCA-15SPX4— OPERA TION MANU AL — REV . #0 (02/17/09) DCA-15SPX4 — OUTPUT TERMINAL ASSY . OUTPUT TERMINAL ASSY ..
DCA-15SPX4— OPERATION MANUAL — REV. #0 (02/17/09) — PAGE 55 1 DCA-15SPX4 — OUTPUT TERMINAL ASSY . OUTPUT TERMINAL ASSY . NO . P AR T NO . P AR T NAME QTY .
P A GE 56 — DCA-15SPX4— OPERA TION MANU AL — REV . #0 (02/17/09) DCA-15SPX4 — ENGINE AND RADIA T OR ASSY . ENGINE AND RADIA T OR ASSY ..
DCA-15SPX4— OPERATION MANUAL — REV. #0 (02/17/09) — PAGE 57 1 DCA-15SPX4 — ENGINE AND RADIA T OR ASSY . ENGINE AND RADIA T OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 B0924200164 ENGINE, KUBO T A V2203 1 1 A 1711297011 F A N B E L T .
P A GE 58 — DCA-15SPX4— OPERA TION MANU AL — REV . #0 (02/17/09) DCA-15SPX4 — ENGINE AND RADIA T OR ASSY . ENGINE AND RADIA T OR ASSY ..
DCA-15SPX4— OPERATION MANUAL — REV. #0 (02/17/09) — PAGE 59 1 DCA-15SPX4 — ENGINE AND RADIA T OR ASSY . ENGINE AND RADIA T OR ASSY . NO . P AR T NO .
P A GE 60 — DCA-15SPX4— OPERA TION MANU AL — REV . #0 (02/17/09) DCA-15SPX4 — B A TTER Y ASSY . BA TTER Y ASSY ..
DCA-15SPX4— OPERATION MANUAL — REV. #0 (02/17/09) — PAGE 61 1 DCA-15SPX4 — B A TTER Y ASSY . BA TTER Y ASSY . NO . P AR T NO . P AR T NAME QTY .
P A GE 62 — DCA-15SPX4— OPERA TION MANU AL — REV . #0 (02/17/09) DCA-15SPX4 —MUFFLER ASSY . MUFFLER ASSY ..
DCA-15SPX4— OPERATION MANUAL — REV. #0 (02/17/09) — PAGE 63 1 DCA-15SPX4 —MUFFLER ASSY . MUFFLER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 B1331101113 MUFFLER 1 2 0016908020 HEX HEAD BOL T 5 3 B1334000703 EXHA UST PIPE 1 4 1732612231 GASKET .
P A GE 64 — DCA-15SPX4— OPERA TION MANU AL — REV . #0 (02/17/09) DCA-15SPX4 — FUEL T ANK ASSY . FUEL T ANK ASSY ..
DCA-15SPX4— OPERATION MANUAL — REV. #0 (02/17/09) — PAGE 65 1 DCA-15SPX4 — FUEL T ANK ASSY . FUEL T ANK ASSY . NO . P AR T NO . P AR T NAME QTY .
P A GE 66 — DCA-15SPX4— OPERA TION MANU AL — REV . #0 (02/17/09) DCA-15SPX4 — ENCLOSURE ASSY . ENCLOSURE ASSY ..
DCA-15SPX4— OPERATION MANUAL — REV. #0 (02/17/09) — PAGE 67 1 DCA-15SPX4 — ENCLOSURE ASSY . ENCLOSURE ASSY . NO . P AR T NO . P AR T NAME QTY .
P A GE 68 — DCA-15SPX4— OPERA TION MANU AL — REV . #0 (02/17/09) DCA-15SPX4 — ENCLOSURE ASSY . ENCLOSURE ASSY ..
DCA-15SPX4— OPERATION MANUAL — REV. #0 (02/17/09) — PAGE 69 1 ENCLOSURE ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 26 0016908020 HEX HEAD BOL T 1 6 27 8452023004 CO V ER 1 28 0016908020 H.
P A GE 70 — DCA-15SPX4— OPERA TION MANU AL — REV . #0 (02/17/09) DCA-15SPX4 —RUBBER SEAL ASSY . R UBBER SEALS ASSY ..
DCA-15SPX4— OPERATION MANUAL — REV. #0 (02/17/09) — PAGE 71 1 DCA-15SPX4 —R UBBER SEAL ASSY . R UBBER SEALS ASSY . NO . P AR T NO . P AR T NAME QTY .
P A GE 72 — DCA-15SPX4— OPERA TION MANU AL — REV . #0 (02/17/09) DCA-15SPX4 — NAMEPLA TE AND DECALS ASSY . NAMEPLA TE AND DECALS ASSY ..
DCA-15SPX4— OPERATION MANUAL — REV. #0 (02/17/09) — PAGE 73 1 DCA-15SPX4 — NAME PLA TE AND DECALS ASSY . NAMEPLA TE AND DECALS ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 0840614104 DECAL : GROUND ......................................
P A GE 74 — DCA-15SPX4— OPERA TION MANU AL — REV . #0 (02/17/09) TERMS AND CONDITIONS OF SALE — P A R TS P A YMENT TERMS T erms of payment f or par ts are net 10 da ys. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice.
DCA-15SPX4— OPERATION MANUAL — REV. #0 (02/17/09) — PAGE 75 1 NO TE P A GE.
P AR TS AND OPERA TION MANUAL OPERA TION AND P AR TS MANUAL Y our Local Dealer is: HERE'S HOW TO GET HELP PLEASE HA VE TH E MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING © COPYRIGHT 2009, MUL TIQUIP INC . MQ Power and the MQ Power logo are registered trademarks of Multiquip Inc.
Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il Multiquip DCA-15SPX4 è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del Multiquip DCA-15SPX4 - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso Multiquip DCA-15SPX4 imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul Multiquip DCA-15SPX4 ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il Multiquip DCA-15SPX4, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del Multiquip DCA-15SPX4.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il Multiquip DCA-15SPX4. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo Multiquip DCA-15SPX4 insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.