Manuale d’uso / di manutenzione del prodotto 401-HTN del fabbricante Moyer Diebel
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Simply Engineer ed Better T echnical Manual Under counter Dishwasher Model 401-HT 401-HTN 401-L T Manual P/N 0509604 REV. G February , 2003 2674 N. Service Road Jordan Station, Ontario, Canada L0R 1S0 Moyer Diebel, Ltd. Fax: 905/562-4618 905/562-4195 Machine Serial No.
Complete the information below so it will be available for quick reference. Model Number __________________________ Serial Number ________________________ V oltage and Phase __________________________.
Revision History Revision Revised Serial Number Comments Date Pages Effectivity 02/28/97 All 7791 Issue of manual and replacement parts lists. 09/09/98 27 7791 Changed booster tank part number. 09/09/98 29 7791 Changed item 15 hose part number. 02/28/00 40, 41, 42, 43 7791 Revised electrical schematic.
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CONTENTS CONTENTS Page INTRODUCTION ....................................................................................................................................... 1 WARRANTY ....................................................................
CONTENTS Figure 9—Detergent Pump Assembly............................................................................................... .......... 32 Figure 10—Sanitizer/Rinse-Aid Pump Assembly.....................................................
1 INTRODUCTION INTRODUCTION W elcome to Moyer Diebel . Thank you for choosing Moyer Diebel and for allowing us to take care of your dishwashing needs. This manual covers several models.
2 W ARRANTY LIMITED W ARRANTY Champion Industries/Moyer Diebel Limited, P.O. Box 4183, Winston-Salem, North Carolina 27115, and P. O. Box 301, 2674 North Service Road, Jordan Station, Ontario, Canada L0R 1S0 warrants machines, and parts, as set out below.
3 GENERAL GENERAL This manual covers the Moyer Diebel 401 undercounter dishwashing machine. This machine is fully automatic and is equipped with a 1/2 H.P . pump motor . All models are available for mounting directly to the floor or on optional stands (see accessories listed on page 4).
4 GENERAL Accessories • 17RS - 17" rack stand (raises working height and adds rack storage) • 17T - 17" cabinet (raises working height and adds storage) • CST - Combination sink/table .
5 INST ALLA TION INST ALLA TION Unpacking W ARNING: Car e should be taken when lifting the machine to prevent damage. 1. Immediately after unpacking your machine, inspect for any shipping damage. If damage is found, save the packing material and contact the carrier immediately .
INST ALLA TION 6 Plumbing Connections CAUTION: Plumbing connections must comply with local sanitary and plumbing codes. W ater Connections 1. Connect the hot water supply (60°C/ 140°F Min) to the 1/2" I.
INST ALLA TION 7 Completing Installation 1. Remove any foreign material from inside the machine. 2. Center the scrap screen over the sump opening. 3. Prime the booster using the following procedure (if applicable).
8 OPERA TION OPERA TION Operation Summary (See Timer Chart in back of manual) The following is a summary of your Undercounter Dishwashing Machine operating cycle: 1. The cycle begins when you close and latch the door . 2. The green cycle lamp lights and the wash pump starts.
9 OPERA TION NOTE: The machine may be stopped at any time by opening the door . When restarted, the cycle does not start over . It will continue from the point at which it was interrupted. 7. Check the rinse temperature during the final rinse (120 seconds into cycle).
10 MAINTENANCE MAINTENANCE The efficiency and life of your machine is increased by regularly scheduled preventive maintenance. A well maintained machine gives better results and service. An investment of a few minutes of daily maintenance will be worthwhile.
11 MAINTENANCE Deliming Y our dishwasher should be delimed regularly as required. This will depend on the mineral content of your water . Inspect your machine interior for lime deposits. If deliming is required, a deliming agent should be used for best results.
12 MAINTENANCE Maintenance Schedule • As Required 1. Check the temperature gauge reading. 2. Check the chemical supplies and refill as necessary . • W eekly 1. Inspect all water lines for leaks and tighten them at joints if required. 2. Clean all detergent residue from the exterior of the machine.
13 TROUBLESHOOTING TROUBLESHOOTING Before determining any specific cause of a breakdown or abnormal operation of your dishwasher , check that: 1. Power supply is turned on. All switches are ON. 2. W ash arm is clean. 3. Scrap screen is properly positioned and clean.
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15 REPLACEMENT P AR TS REPLACEMENT PA R T S.
16 REPLACEMENT P AR TS 12 12 12 11 10 00050 9 6 5 4 3 7 2 1 8 Figure 1 — Track and Panel Assembly.
17 REPLACEMENT P AR TS TRACK AND P ANEL ASSEMBL Y Fig. 1 Part Description Qty Item No. No. 1 0508751 Screw , 10-32 x 1-1/2" Lg. T russ Head ....................................... 2 2 0309572 Front Panel ..........................................
18 REPLACEMENT P AR TS 1 2 3 5 7 8 9 10 11 12 13 14 15 16 17 18 15 1 6 4 1 00020 Figure 2 — Door and Switch Assembly.
19 REPLACEMENT P AR TS DOOR AND SWITCH ASSEMBL Y Fig. 2 Part Description Qty Item No. No. 1 0501412 Screw , 10-32 x 3/8" T russ Head ................................................. 6 2 0308596 Plate, Door Latch..................................
20 REPLACEMENT P AR TS THERMOMETER (CALLED OUT IN CONTROL BOX) TO PUMP 10 11 9 8 11 7 6 5 12 TO DRAIN 1 4 3 2 00037 Figure 3 — Tank/Drain Assembly.
21 REPLACEMENT P AR TS T ANK/DRAIN ASSEMBL Y Fig. 3 Part Description Qty Item No. No. 1 0508628 Scrap Screen ............................................................................... 1 2 201029 Locknut, 1/2 NPT Nickel-Plated ....................
22 REPLACEMENT P AR TS TANK BOTTOM 12 14 13 11 10 9 8 7 6 5 4 2 3 1 00005 Figure 4 — Pump Assembly.
23 REPLACEMENT P AR TS PUMP ASSEMBL Y Fig. 4 Part Description Qty Item No. No. 1 0508542 Spindle, Lower W ash Arm ......................................................... 1 2 0501431 Screw , 8-32 x 1-1/8" Round Head..............................
TANK BOTTOM PUMP 4 3 2 1 00038 24 REPLACEMENT P AR TS Figure 5 — Wash System Assembly.
25 REPLACEMENT P AR TS W ASH SYSTEM ASSEMBL Y Fig. 5 Part Description Qty Item No. No. 1 0501563 Screw , #8 x 3/8" (Sheet Metal) T russ Head ............................... 4 2 0501684 Nut, Spray Arm Lock .........................................
26 REPLACEMENT P AR TS 8 7 THERMOSTAT (CALLED OUT IN CONTROL BOX) TO FILL SYSTEM 10 2 1 2 3 4 5 6 9 11 12 13 14 16 15 17 19 18 20 9 21 21 22 23 00040 24 Figure 6 — Booster Assembly and Water Inlet P.
27 REPLACEMENT P AR TS BOOSTER ASSEMBL Y AND W A TER INLET PIPING (HT ONL Y) Fig. 6 Part Description Qty . Item No. No. 1 0509214 Hose, 1/2" I.D. ............................................................................ 3 ft. 2 0503679 Clamp, hose .
28 REPLACEMENT P AR TS Figure 7 — Water Inlet Piping (HTN, LT Only) 1 2 3 5 6 11 12 13 14 15 14 10 7 8 9 2 2 WATER CONNECTIO N TO FILL 4 00049.
29 REPLACEMENT P AR TS WA TER INLET PIPING (HTN, L T ONL Y) Fig. 7 Part Description Qty Item No. No. 1 0503718 Foot, adjustable .......................................................................... 4 2 0503679 Clamp, hose ........................
30 REPLACEMENT P AR TS 4 3 7 6 4 5 2 3 4 3 2 4 1 8 Begi nning with S/N 5733 & Above From Detergent Pump (See Corresponding Pump For Hose) From Sanitizer Rinse-aid Pumps RH Side of Tank From Top of.
31 REPLACEMENT P AR TS FILL SYSTEM Fig. 8 Part Description Qty Item No. No. 1 0502665 Hose, 1/2" I.D. Clear Braided (HTN, L T) .................................. A/R 2 0501518 T ie Wrap, Hose ......................................................
32 REPLACEMENT P AR TS TO DETERGENT SUPPLY 21 20 19 16 17 22 18 22 16 11 10 9 13 12 8 7 6 4 3 2 1 5 TO FILL ASSY 15 14 00022 Figure 9 — Detergent Pump Assembly (optional).
33 REPLACEMENT P AR TS DETERGENT PUMP ASSEMBL Y (OPTIONAL) Fig. 9 Part Description Qty Item No. No. 1 0503757 Motor , Pump ............................................................................... 1 2 0308637 Bracket, Detergent Pump (except L T) .
34 REPLACEMENT P AR TS TO CHEMICAL SUPPLY 14 13 12 11 10 10 15 9 8 7 6 5 2 3 1 4 DETERGENT PUMP (SEE FIG. 9) TO FILL SYSTEM 00002 Figure 10 — Sanitizer/(Optional) Rinse-Aid Pump Assembly.
35 REPLACEMENT P AR TS SANITIZER/(OPTIONAL) RINSE-AID PUMP ASSEMBL Y LT Fig. 10 Part Description Qty Item No. No. 1 0503756 Motor , Pump ............................................................................... 1 2 0308610 Bracket, Detergent/Rinse Pump (Optional).
L1 L2 T2 T1 S L UP 1 2 5 4 3 6 7 8 22 23 15 16 18 19 20 21 17 9 10 11 12 13 14 21 00033 36 REPLACEMENT P AR TS Figure 11 — Control Panel Assembly.
37 REPLACEMENT P AR TS CONTROL P ANEL ASSEMBL Y Fig. 1 1 Part Description Qty . Item No. No. *1 0708538 T imer assy (HT , HTN) (Includes items 2-5) .............................. 1 *1 0708590 T imer assy (L T only) (Includes items 2-5) ...............
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39 ELECTRICAL SCHEMA TICS ELECTRICAL SCHEMA TICS.
40 ELECTRICAL SCHEMA TICS 5 CAM 3 NC 34 4 5 CAM 8 NC 32 5 NO 35 4 NO NC NC 35 50 START CW START CCW MAIN TP CAM 4 D V BHTR BOOSTER HEATER BLK BLACK BLU BLUE CAM 1 HOMING CAM 2 PUMP MOTOR CAM 3 PUMP MO.
41 ELECTRICAL SCHEMA TICS BLK BLACK BLU BLUE CAM 1 HOMING CAM 2 PUMP MOTOR CAM 3 PUMP MOTOR REVERSING CAM 4 DRAIN CAM 5 FILL CAM 6 RINSE CAM 7 SANITIZER CAM 8 DETERGENT CAM 9 CYCLE CLT CYCLE ON LIGHT .
42 ELECTRICAL SCHEMA TICS NC CAM 3 1 BLK BLACK BLU BLUE CAM 1 HOMING CAM 2 PUMP MOTOR CAM 3 PUMP MOTOR REVERSING CAM 4 DRAIN CAM 5 FILL CAM 6 RINSE CAM 7 SANITIZER CAM 8 DETERGENT CAM 9 CYCLE 8 8 NC N.
43 ELECTRICAL SCHEMA TICS TO CUSTOMER DISCONNECT SWITCH 230V 115 VAC COIL GND 2 2 1 1 1 12 2 15 3 4 4 6 7 4 1 3 3 40 41 99 16 17 16 16 8 33 5 50 3 5 4 3 1 2 3 3 3 41 8 17 3 40 41 17 19 15 33 3 3 3 33 .
44 ELECTRICAL SCHEMA TICS Figure 16 —- Electrical Diagram, 401-HT, HTN 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 TIME IN SECS CAM 1 2 2 3 4 5 6 7 8 WASH PUMP WASH PUMP WASH PUMP REVERSING CAM.
45 TIMING CHARTS Figure 17 —Timer Chart and Diagram, 401-LT TIMING CHART 401-LT 9 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 TIME IN SECS CAM 1 2 2 3 4 5 6 7 8 WASH PUMP WASH PUMP WASH PUMP RE.
Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il Moyer Diebel 401-HTN è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del Moyer Diebel 401-HTN - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso Moyer Diebel 401-HTN imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul Moyer Diebel 401-HTN ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il Moyer Diebel 401-HTN, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del Moyer Diebel 401-HTN.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il Moyer Diebel 401-HTN. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo Moyer Diebel 401-HTN insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.