Manuale d’uso / di manutenzione del prodotto BNP-B2203D del fabbricante Mitsubishi Electronics
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CNC CONNECTION MANUAL BNP-B2203D(ENG) 64.
i MELDASMAGIC is a registered trademark of Mitsubishi Electric Corporation. Microsoft and MS-DOS are registered tradem arks of Microsof t Corporation U.S.A. Windows is a registered trademark of Microsoft Corporation U.S.A. IBM is a registered trademark of International Business Mach ines Corporation U.
ii Introduction This manual is the MELDASMAGIC64 Conne ction Manual. MELDASMAGIC64 installation and con nection meth ods are explained centered on the NC Card. Refer to the materials below for expla n ations concerning function s. MELDASMAGIC64 Setup Instru ction M anual .
iii (3) Take care to the working environment when u sing MELDASMAGIC64. Working env i ronment PCI NC Card ISA NC Card Applicable personal computer IBM PC/A T or comp atible machine Compatible OS • Windows 98SE • Windows 2000 • Windows XP • Windows 95 • Windows 98 • Windows 98SE • Windows NT Workst ation 4.
iv Precautions for Safety Always read the specifications issued by the machine maker , this manual, related manuals and enclosed documents before starting inst alla tion, operation, programming, maintenance or inspection to ensure correct usage.
v 2. Items related to prevention of fires CAUTION Install the controlle r , servo drive unit, servomotor a nd regenerative re sistor on non-com bustible material.
vi 4. General Precautions Always observe the following precautions. Incorre ct handling c ould result in faults, injuries, or electric shocks, etc. (1) T ransportation and in st allation CAUTION Correctly transport the produc t according to its weight.
vii (2) Wiring CAUTION Correctly wire this product. Failure to do so could result in servomotor runaway , etc. Do not install a phase advanci ng cap acitor , surge absorb er or radio noise filter on the out put side of the servo drive unit. Correctly connect the output side (terminals U, V , W).
viii (4) Usage methods CAUTION Install an external emergency stop circu it so that the operation can be stopped and the powe r turns OFF immediately . A cont actor , etc.
ix (6) Maintenance, inspection and p art replacement CAUTION The electrolytic capacito r's cap acity will drop due to deterioration. T o prevent secondary damage due to capacitor' s faults, Mit subishi recom mends replaci ng t he electrolytic cap acitor af ter approx.
x CONTENTS 1. Outline.................................................................................................................... .............. 1 2. Config uration ..............................................................................
xi 7. Remote I/O Un it Connect ion .............................................................................................. 51 7.1 Outline of Re mote I/O Unit ......................................................................................
1. Outline 1 1. Outline This manual explains MELDASMAGIC64 installation and conne ction methods centered o n the NC Card. By installing this NC Card in a personal computer expansion slot (I SA bus or PCI bus), and connecting a servo drive unit, servomotor, etc.
2. Configuration 2.1 System Configuration 2 2. Configuration 2.1 System Configuration Ba s e I / O u ni t (FCU 6-DX 2* *, 3** , 4** ) #1 #2 #3 MDS -B-V 1/V 2 MDS -C1- V1/V 2 MDS -B -SVJ 2 MDS -B- SP M.
2. Configuration 2.2 List of Configuration Units 3 2.2 List of Configuration Units 1. NC Card T ype Configuratio n elements Det ails HR621 NC Card installed in an ISA bus personal compute r HR621 CPU .
2. Configuration 2.2 List of Configuration Units 4 2. I/O unit (2) Ty p e Configuration elements Det ails RX323-1 DI (sink/source)/DO (sink)=32/16 RX323-1 Add-on PCB RX323 DI (sink/source)/DO (sink)=3.
3. Installation 3.1 General Specifications 5 3. Installation 3.1 General Specifications NC Card peripheral envi ronment con ditions T ype name HR621/HR623 FCU6-HR655 HR682 Unit name NC Card Relay card.
3. Installation 3.2 General System Diagram 6 3.2 General System Diagram SH 41 (FCUA -R211) Tran s f or m er 200V A C: 100V AC No- f us e br e ak e r (N FB ) 3-p has e 20 0V-230VAC Noise filter No - f .
3. Installation 3.2 General System Diagram 7 Example of connection when using V1/V2 in the driv e section CN1A CN1B CN2 SM PG U V W E SM PG CN 1 A CN1 B CN2 RSTE CN4 P N R0 S0 MC1 P N R0 S0 B-AL MC CN.
3. Installation 3.3 Inst allation 8 3.3 Installation 3.3.1 Installation Direction and Spacing Each unit is installed in a sealed structure ele ctric cabinet as a principle. Observe the following points when installing into the electric cabinet. (1) Install each unit vertically, so that it is vis ible from the front.
3. Installation 3.3 Inst allation 9 3.3.2 Prevention of Foreign Matter Entry (1) The inside of each unit is densely mounted, and is sensitive to dust, etc. Always design a sealed structure electric cabinet, and execute the following measures. Carry out dust-proofing and oil-proofing measures su ch as sealing the cabl e inle ts with packing.
3. Installation 3.3 Inst allation 10 3.3.3 Heat Radiation Counterme asures In normal NC units, the electric cabinet thermal de sign is so the el ectric cabin et ambient temperatu re is a 0 to 45°C usage conditio n, and the electric cabinet in ternal temperature rise is 10°C.
3. Installation 3.3 Inst allation 11 Please refer to following method for hea t radiation countermeasures method. <Hypothetical condition s> (1) Electric cabinet ambient temperature : T a (2) In.
3. Installation 3.3 Inst allation 12 3.3.4 Noise Counterm easures (1) Connection of frame ground (FG) The frame should basi cally be grou nded at one earth point.
3. Installation 3.3 Inst allation 13 (2) Shield clamping of cables The shield of the shield cable co nnected to th e base I/O unit, se rvo drive unit an d spindle d rive unit must be connected to the grounding plate to stabilize operation wh ile preventing malfunctio ning due to noise.
3. Installation 3.3 Inst allation 14 Cables which requi re shield clamp with a conne ctor case s are shown following table. <Shield clamp method> Fold the wire material shie ld over the sheath, an d wrap copper fo il tape over it. Connect the wra pped copper foil tape to the connector ca se GND plate.
4. NC Card (HR621/HR6 23/FCU6-HR655) Connection 4.1 NC Card Connection System Diagram 15 4. NC Card (HR621/HR623/FCU6-HR655) Connection 4.1 NC Card Connection System Diagram The NC Card is connected to the personal computer with the expansion slot (I S A bus or PCI bus).
4. NC Card (HR621/HR6 23/FCU6-HR655) Connection 4.2 NC Card Part Names 16 4.2 NC Card Part Names 4.2.1 Names of HR62 1 Card Parts CF 61 CF 10 NCLED BAT CI O DPA DR I OP ADR IR Q IS AB US IS AB US ISP TEST CF 62 CF 61 CF 10 RWDG SE M G S. O. DIMM2 S. O.
4. NC Card (HR621/HR6 23/FCU6-HR655) Connection 4.2 NC Card Part Names 17 4.2.2 Names of HR62 3 Card Parts CF 61 CF 10 BAT NCLD1 CIO DPA DR IOP ADR IR Q IS A B U S IS A B U S IS P TEST CF 61 CF10 WDER SE MG 5VSALM 3VSALM 3VA LM (3) (1 5) (1 0) (1 1) (1 2) (2) (1) (1 4) (5) (1 3) (6) (4) (7) (1 6)(1 7 )(1 8) List of connectors No.
4. NC Card (HR621/HR6 23/FCU6-HR655) Connection 4.2 NC Card Part Names 18 4.2.3 Names of FCU6-HR655 Unit Parts CF 61 CF 10 BAT NC LD IS P TES T CF 61 CF 10 WDE R SEMG 5VSA LM 3VSA LM 3VA LM PCI B US BAT CF 62 CF 63 SW 1 PC I B US (9) (3) (1 0) (7) (2) (1) (1 1)(1 2)(1 3)(1 4)(1 5)(1 6) (5) (6) (4) (8 ) BA T List of connectors No.
4. NC Card (HR621/HR6 23/FCU6-HR655) Connection 4.3 NC Card Connector Pin Assignment 19 4.3 NC Card Connector Pin Assignment Base I/O unit C F 1 0 1 25 50 26 <Cable side connector type> Plug: 10.
4. NC Card (HR621/HR6 23/FCU6-HR655) Connection 4.3 NC Card Connector Pin Assignment 20 ISA bus (NC Card side) GND RSTDRV +5 V IRQ 9 NC NC NC NC +1 2V GND NC NC IOW * IOR* NC NC NC NC NC NC IRQ 7 NC I.
4. NC Card (HR621/HR6 23/FCU6-HR655) Connection 4.3 NC Card Connector Pin Assignment 21 N.C. TC K GND TD O 5V 5V N.C. N.C. PRSN T1* N.C. PRSN T2* GND GND N.C. GND PCL K GND N.C. N.C. AD 3 1 AD 2 9 GND AD 2 7 AD 2 5 +3. 3V C/B E3 * AD 2 3 GND AD 2 1 AD 1 9 +3.
4. NC Card (HR621/HR6 23/FCU6-HR655) Connection 4.3 NC Card Connector Pin Assignment 22 AC FAI L CF 62 2 1 AC F AI L * GND 1 2 I 6 1 Ex tern al power suppl y CF 63 +5V +5V GND GND +1 2V GND 1 2 3 4 5 6 (No te) I/O i n th e table is from the v iewpoi n t of th e NC Card.
4. NC Card (HR621/HR6 23/FCU6-HR655) Connection 4.4 ISA NC Card Mo unti ng 23 4.4 ISA NC Card Mounting 4.4.1 Before Mountin g the ISA NC Card (1) Before mounting the ISA NC Card, confirm that the control section items belo w a re present. HR621/623 card (ISA bus-compatible NC Card ): 1 pc.
4. NC Card (HR621/HR6 23/FCU6-HR655) Connection 4.4 ISA NC Card Mo unti ng 24 4.4.2 ISA NC Card Mounting Procedure Install the sof tware and mount the NC Card follo wing the Setup Instructi on Manual (BNP-B219 1). The softwa re will not be inst alled corre ctly if the software inst allation and NC Card mounting pro ced ure are mista ken.
4. NC Card (HR621/HR6 23/FCU6-HR655) Connection 4.4 ISA NC Card Mo unti ng 25 (2) Following the instructions in the personal com puter manual, remov e the personal computer cover. (Note) Follow the precautions instru cted in the per sonal computer ma nual.
4. NC Card (HR621/HR6 23/FCU6-HR655) Connection 4.4 ISA NC Card Mo unti ng 26 (6) Following the instructions in the personal comp uter manual, in stall the personal computer cover removed in mounting step 2. (7) Reconnect the personal computer power cables.
4. NC Card (HR621/HR6 23/FCU6-HR655) Connection 4.5 PCI NC Card Mounting 27 4.5 PCI NC Card Mounting 4.5.1 Before Mountin g the PCI NC Card (1) Before mounting the PCI NC Card, confirm that the control section items below are present. FCU6-HR655 unit (PCI bus-compatible NC Card): 1 pc.
4. NC Card (HR621/HR6 23/FCU6-HR655) Connection 4.5 PCI NC Card Mounting 28 4.5.2 PCI NC Card Mounting Procedure Install the sof tware and mount the NC Card follo wing the Setup Instructi on Manual (BNP-B219 1). The softwa re will not be inst alled corre ctly if the software inst allation and NC Card mounting pro ced ure are mista ken.
4. NC Card (HR621/HR6 23/FCU6-HR655) Connection 4.5 PCI NC Card Mounting 29 (2) Following the instructions in the personal com puter manual, remov e the personal computer cover. (Note) Follow the precautions instru cted in the per sonal computer ma nual.
4. NC Card (HR621/HR6 23/FCU6-HR655) Connection 4.5 PCI NC Card Mounting 30 (6) Following the instructions in the personal comp uter manual, in stall the personal computer cover removed in mounting step 2. (7) Reconnect the personal computer power cables.
5. Base I/O Unit (FCU6-DX2**/3**/4**) Connection 5.1 Base I/O Unit Outline 31 5. Base I/O Unit (FCU6-DX2**/3**/4**) Connection 5.1 Base I/O Unit Outline The base I/O unit is used in the connection of t he machine input/output (DI/DO), servo drive unit, spindle encoder, skip and remote I/O un it.
5. Base I/O Unit Connection 5.2 Base I/O Connection System Dra wing 32 5.2 Base I/O Connection System Drawing CF 10 SV1 SV2 ENC1 SKIP RI O1 RI O2 CF 31 CF 32 CF 33 CF 34 CR31 DCI N > 0 1 CF 10 SW 1.
5. Base I/O Unit Connection 5.3 Base I/O Unit Part Names 33 5.3 Base I/O Unit Part Names CS1 :オンボード RI O 第 1 局局番設定ロータ リスイッチ CS2 :オンボード RI O 第 2 .
5. Base I/O Unit Connection 5.3 Base I/O Unit Part Names 34 List of rotary switches No. Name Function (14) CS1 This is used in the st ation No. setting of the CF31 and CF33 machine input/output sig nals. (15) CS2 This is used in the st ation No. setting of the CF32 and CF34 machine input/output sig nals.
5. Base I/O Unit Connection 5.4 Base I/O Unit Connector Pin Assignment 35 5.4 Base I/O Unit Connector Pin Assignment NC Card C F 1 0 <Cable side connector type> Plug : 10150-6000EL Shell : 10350.
5. Base I/O Unit Connection 5.4 Base I/O Unit Connector Pin Assignment 36 Sensor signal S K I P 1 8 9 15 <Cable side connector type> Connector : CDA-15P Contact : CD-PC-1 1 1 Case : HDA-CTH Reco.
5. Base I/O Unit Connection 5.4 Base I/O Unit Connector Pin Assignment 37 D I / D O CF31, 32, 33, 34 A X10 X11 X12 X13 X14 X15 X16 X17 X18 X19 X1 A X1B X1C X1 D X1E X1F COM GN D GN D B X0 X1 X2 X3 X4 .
5. Base I/O Unit Connection 5.5 Base I/O Unit Input/Output Specifications 38 5.5 Base I/O Unit Input/Output Specifications 5.5.1 Rotary Sw itch (CS1 and CS2) Settings Normal settings CS1 0 CS2 1 The base I/O unit No. of occupied stations is two (when an add-on PCB is not used ).
5. Base I/O Unit Connection 5.5 Base I/O Unit Input/Output Specifications 39 5.5.3 CF31, CF32 Input Circuit Refer to "7.4 Outline of Digital Signal Input Circuit" for the base I/O unit CF31 and CF32 input circuits.
5. Base I/O Unit Connection 5.5 Base I/O Unit Input/Output Specifications 40 5.5.6 Connection of Base I/O Unit Pow er Supply Supply the +24V power to the base I/O unit from the DCIN connector. S ta b ilize d p o wer Ba s e I/ O uni t (Prepare separatel y.
5. Base I/O Unit Connection 5.5 Base I/O Unit Input/Output Specifications 41 5.5.7 Examples of DI/DO Conne ction There are two types of MELDASM AGIC64 DI/DO; the base I/O unit and remote I/O unit. Normally, one base I/O unit is used, a remote I/O unit is conne cted to RIO1 or RIO2 (for future ex pansion), and the No.
5. Base I/O Unit Connection 5.5 Base I/O Unit Input/Output Specifications 42 5.5.8 Connection of Servo Drive Unit Connect the servo drive unit to the base I/O unit SV 1 (for spindles and NC servo axes) and SV2 (for peripheral axes).
5. Base I/O Unit Connection 5.5 Base I/O Unit Input/Output Specifications 43 5.5.10 Connection of Sensor Sig nal (skip) Connect the sensor signal (skip ) to SKIP on the base I/O unit. The sensor signal is used for pro ce ssing the high-speed signals. Always shield the cable.
6. Relay Card (HR682) Connection 6.1 Relay Card Outline 44 6. Relay Card (HR682) Connection 6.1 Relay Card Outline The relay card is used in the co nnection of the spin dle encode r, ma nual pul se ge nerato r, RS-2 32C a nd external emergency stop. There must be one relay card for each NC Card.
6. Relay Card (HR682) Connection 6.3 Relay Card Part Names 45 6.3 Relay Card Part Names EM G1 HANDLE RS 23 2C EN C#2 CF 61 DCIN EM G L ED2 5V ON LE D3 LE D1 (1) (2) (3) (4) (5) (6) (7) (8) (9) (1 0) (1 1) Rel ay ca rd List of connectors No. Name Function details (1) CF61 This is used in the connection with the NC Card.
6. Relay Card (HR682) Connection 6.4 Relay Card Connector Pin Assignment 46 6.4 Relay Card Connector Pin Assignment NC Card C F 6 1 <Cable side connector type> Plug : 10126-6000EL Shell : 10326-.
6. Relay Card (HR682) Connection 6.4 Relay Card Connector Pin Assignment 47 RS-232C device RS232C <Cable side connector type> Connector : CDA-25P Contact : CD-PC-1 1 1 Case : HDA-CTH Recommended.
6. Relay Card (HR682) Connection 6.5 Relay Card Input/Output Specifications 48 6.5 Relay Card Input/Output Specifications 6.5.1 Relay Ca rd Power Connection Supply the external power (24VDC ) input by the DCIN con nector. Rel ay card Stabil iz ed power su pply (Prepare separatel y ) 24V D C GND FG 24 V DC GND NC DCI N 6.
6. Relay Card (HR682) Connection 6.5 Relay Card Input/Output Specifications 49 6.5.3 Connection of Spindle Encoder Refer to "5.5.9 Connection of Spindle Encoder" for details. 6.5.4 Manual Pulse Generator Connection Connect the manual pulse generator to the relay ca rd HANDLE conne ctor.
6. Relay Card (HR682) Connection 6.6 Installation on the Base I/O Unit 50 6.6 Installation on the Base I/O Unit A relay card (HR682) can be added o n to the base I/O unit. When adding on, install the card using the following procedure. Adding on is only possible with the FCU6-DX2** base I/O unit.
7. Remote I/O Unit Connection (FCUA-DX1**) 7.1 Outline of Remote I/O Unit 51 7. Remote I/O Unit Connection (FCUA- DX1**) 7.1 Outline of Remote I/O Unit The eight types of signals that can be input/output from the remote I/O unit (FCUA -DX1**) are sho wn below according to the type and No.
7. Remote I/O Unit Connection (FCUA-DX1**) 7.2 Names of Each Remote I/O Unit Section 52 7.2 Names of Each Remote I/O Unit Section FCUA-DX10* FCUA-DX11* /FCUA-DX12* FCUA-DX13* FCUA-DX 14* (1) (2) (3) (.
7. Remote I/O Unit Connection (FCUA-DX1**) 7.3 Connection of Remote I/O Power 53 7.3 Connection of Remote I/O Power +24VDC is required to run the remote I/O unit. Pr epare a stabili zed power supply that satisfies the following conditions. Output voltage +24V ±5% Ripple ±5% (P-P) FCUA-DX10* 2.
7. Remote I/O Unit Connection (FCUA-DX1**) 7.4 Outline of Digital Signal Input Circuit 54 7.4 Outline of Digital Signal Input Circuit The input circuit can be selected from si nk type or source type in card units. Input circuit 2. 2 k Co nt ro l circuit 2.
7. Remote I/O Unit Connection (FCUA-DX1**) 7.4 Outline of Digital Signal Input Circuit 55 Input conditions The input signals must be used wi thin the following condition ranges. Sink type Input voltage at external co nt act ON 6V or less Input current at external cont act ON 9mA or more Input voltage at external co nt act OFF 20V o r m ore , 2 5.
7. Remote I/O Unit Connection (FCUA-DX1**) 7.5 Outline of Digital Signal Output Circuit 56 7.5 Outline of Digita l Signal Output Circuit The digital signal output circuit uses a sink type (DX1*0) or source type (DX1*1). Use within the specification ranges shown below.
7. Remote I/O Unit Connection (FCUA-DX1**) 7.6 Outline of An alog Signal Output Circuit 57 Output voltage 0V~±10V (±5%) Resolution (polarity included) 12 bit (±10V × n/4096) (n = 2 0 to 2 11 ) Load conditions 10k load re sistan ce Output impedance 220 7.
7. Remote I/O Unit Connection (FCUA-DX1**) 7.7 Outline of An alog Signal Input Circuit 58 7.7 Outline of Analog Signal Input Circuit The analog signal output ci rcuit can be us ed only for the FCUA-DX140/DX141. Input circuit AD C 150 AI AI* Input conditions Max.
7. Remote I/O Unit Connection (FCUA-DX1**) 7.8 Connection of FCUA-DX10*/13*/14* Unit and Machine Control Signal 59 7.8 Connection of FCUA-DX10*/13*/14* Unit and Machine Control Signal Input Output T ype of machine input/output signal and No.
7. Remote I/O Unit Connection (FCUA-DX1**) 7.8 Connection of FCUA-DX10*/13*/14* Unit and Machine Control Signal 60 <Signal assignment table> DO-L B B Y0 0 Y0 1 Y0 2 Y0 3 Y0 4 Y0 5 Y0 6 Y0 7 Y0 8.
7. Remote I/O Unit Connection 7.9 Connection of FCUA-DX1 1 * Unit and Machine Contr ol Signal 61 7.9 Connection of FCUA-DX11* Un it and Machine Control Signal Input Output T ype of machine input/output signal and No.
7. Remote I/O Unit Connection 7.9 Connection of FCUA-DX1 1 * Unit and Machine Contr ol Signal 62 <Signal assignment table> W hen using t wo or m ore rem ote I/O units , t he s ignal allocation will differ. Ref er to the " P LC i n t erf ace manual" f or details .
7. Remote I/O Unit Connection 7.10 Connection of FCUA-DX12* Unit and Machine Control Signal 63 7.10 Connection of FCUA-DX1 2* Un it and Machine Control Signal Input Output Analog output T ype of machine input/output signal and No.
7. Remote I/O Unit Connection 7.10 Connection of FCUA-DX12* Unit and Machine Control Signal 64 <Signal assignment table> W hen using t wo or more remot e I/O units, the signal allocati on will differ. Refer to the "PLC int erface m anual" for detail s .
7. Remote I/O Unit Connection 7.1 1 Connection of FCUA-DX13* Unit and Handle 65 7.11 Connection of FCUA- DX13* Unit and Handle To connect the manual pulse generator, the R041 or R0 42 cable is connected to "HANDLE". Up to two manual pulse generators can be conn ected.
7. Remote I/O Unit Connection 7.12 Outline of FCUA-DX13* Unit Pulse Input Circuit 66 7.12 Outline of FCUA-DX13* Unit Pulse Input Circuit When connecting a device (pul se generator) other tha n the manual pulse generator to the FCUA-DX13* unit, use with in the following specifications.
7. Remote I/O Unit Connection 7.13 Connection of FCUA-DX14* Un it and Analog Input/Output Signal 67 7.13 Connection of FCUA-DX1 4* Un it and Analog Input/Output Signal For the analog input/output signal, the R031 cable is connected to "AIO".
7. Remote I/O Unit Connection 7.14 Setting of Channel No. when Using Multiple Remote I/O Units 68 7.14 Setting of Channel No. when Using Multiple Remote I/O Units When the remote I/O unit is connected with serial lin ks (MC link B), multiple units can be used as long as the total No.
7. Remote I/O Unit Connection 7.14 Setting of Channel No. when Using Multiple Remote I/O Units 69 Configuration for <Device assignment example 1> on the prev ious page FCUA-DX 10* u ni t 4 FCUA-DX 11* u n i t or FCUA-DX 12* u n i t 3 Total No. of occu pi ed can n el s: 5 + 2 0 1 FCU6-DX22* u ni t + CS 1 CS 2 No.
7. Remote I/O Unit Connection 7.15 Remote I/O Unit Input/Output Signal Cables 70 7.15 Remote I/O Unit Input/Output Signal Cables There are two types of remote I/O unit digital inpu t/output signal cables; the R3 00 and R301. The R3 00 cable has one end cut off.
Appendix 1 Outline Drawings Appendix 1.1 ISA NC Card Outline Drawing (HR621) 71 Appendix 1 Outline Drawings Appendix 1.1 ISA NC Card Outline Drawing (HR621) NCLED BAT CIO DPA DR IO P ADR IR Q IS A B U S IS A B U S CF 61 CF 10 CF 61 CF 10 248. 9 100 120 Appendix 1.
Appendix 1 Outline Drawings Appendix 1.3 PCI NC Card Outline Drawing (FCU6-HR655) 72 Appendix 1.3 PCI NC Card Outline Drawing (FCU6-HR655) CF 61 CF 10 NC LD CD NO IS P TE ST CF 61 CF 10 PCI B US CF 62 CF 63 SW 1 PC I B US BAT 106.
Appendix 1 Outline Drawings Appendix 1.4 Base I/O Unit Outline Drawing 73 Appendix 1.4 Base I/O Unit Outline Draw ing 1 2 3 6 6 156 168 5 7 9 B C D E F 4 6 1 2 3 5 7 9 B C D E F 4 6 8 8 A A ENC1 0 0 C.
Appendix 1 Outline Drawings Appendix 1.5 Relay Card (independent inst allation) Outline Dra wing 74 Appendix 1.5 Relay Card (independe nt installation) Outline D rawing 4-M 3 screw h ol e 70 19 51 19 91 115 5 EMG1 HANDLE RS232 C EN C# 2 CF61 DCIN 5 73 17 46 10 156 5 90 46 10 146 91 Spa cer Screw di amete r: M 3×0.
Appendix 1 Outline Drawings Appendix 1.6 Base I/O Unit + Relay Card (add-on) Outline Dr a wing 75 Appendix 1.6 Base I/O Unit + Rela y Card (add-on) Outline Drawing 0 0 6 6 220 208 4-M5 screw h ol e 1 .
Appendix 1 Outline Drawings Appendix 1.7 Remote I/O Unit Outline Drawing 76 Appendix 1.7 Remote I/O Unit Outline Dra wing 40 2-M5-0.8 screw 6 34 70 6 135 W ir ing a llo wa nc e DX 168 135 15.
Appendix 1 Outline Drawings Appendix 1.8 Manual Pulse Generator (HD60) Outline Drawing 77 Appendix 1.8 Manual Pulse Generator (HD60) Outline Drawing Panel cut drawing 3 - Ø 4.8 hol e Ø 62 +2 0 Ø 72 ± 0.2 Unif o rm 3-M 4 stu d bol ts L10 8. 89 7. 60 12V0V A B Ru bb e r s hie ld t 2 .
Appendix 1 Outline Drawings Appendix 1.9 Spindle Encoder (OSE -102 4-3-15-68) Outline Dr a wing 78 Appendix 1.9 Spindle Encoder (OSE-1024-3-15-68) Outline Drawing 4 - Ø 5.4 h ole T h e effecti v e depth of th e key w ay i s 21mm Cr oss-section BB Enlarged v iew of key 56 68 68 56 Ø 14.
Appendix 1 Outline Drawings Appendix 1.10 Grounding Plate and Clamp Fitting Outline Dra wings 79 Appendix 1.10 Grounding Plate and Cl amp Fitting Outline Drawings The shield wire generally only needs to be grounded to the connector's case fra me.
Appendix 2 Cable Manufacturing Drawings 80 Appendix 2 Cable Manufacturing Drawings Cable type name table No. Appendix No. Cable type A pplication Max. length Remarks 1 Appendix 2.1 SH21 cable Se rvo drive unit * 30m 2 Appendix 2.2 SH41 cable Remote I/O * 50m 3 Appendix 2.
Appendix 2 Cable Manufacturing Drawings 81 As a rule, the cables used with this p roduct are not available from Mitsubi shi, excluding the cables connected between the Mitsubi shi devices. Thus, manufacture the require d cables using the cabl e manufacturing drawings on the following pages as a reference.
Appendix 2 Cable Manufacturing Drawings 2.1 SH21 Cable (Servo drive unit) 82 Cable type name: SH21 cable Appendix 2.1 Application: Base I/O unit – Servo drive unit connection S e r v o d r i v e u n i t – Servo drive unit connection, etc.
Appendix 2 Cable Manufacturing Drawings 2.2 SH41 Cable (Remote I/O unit) 83 Cable type name: SH41 cable Appendix 2.2 Application: Base I/O unit – Remote I/O unit connection Remote I/O unit – Remot.
Appendix 2 Cable Manufacturing Drawings 2.3 R031 Cable (Analo g signal input/output) 84 Cable type name: R031 cable Appendix 2.3 Application: Analog signal input/output Assembly dra wing (1)(2) (4) (3.
Appendix 2 Cable Manufacturing Drawings 2.4 R041 Cable (Manual pulse generator) 85 Cable type name: R041 cable Appendix 2.4 Application: Remote I/O unit – Manual pulse generat or connection (when on.
Appendix 2 Cable Manufacturing Drawings 2.5 R042 Cable (Manual pulse generator) 86 Cable type name: R042 cable Appendix 2.5 Application: Remote I/O unit – Manual pulse generat or connection (when tw.
Appendix 2 Cable Manufacturing Drawings 2.6 R21 1 Cable (Remote I/O unit) 87 Cable type name: R211 cable Appendix 2.6 Application: Base I/O unit – Remote I/O unit connection Remote I/O unit – Remo.
Appendix 2 Cable Manufacturing Drawings 2.7 R220 Cable (+24VDC input) 88 Cable type name: R220 cable Appendix 2.7 Application: +24V supply to the base I/O unit, relay card and remote I/O unit Input of.
Appendix 2 Cable Manufacturing Drawings 2.8 R300 Cable (Machine input/output) 89 Cable type name: R300 cable Appendix 2.8 Application: Base I/O unit and remote I/O unit – Machine electric cabinet connection Assembly dra wing (2) R3 00 R300 (1) Base I /O u n it and remote I/O u n i t si de T h e No.
Appendix 2 Cable Manufacturing Drawings 2.9 R301 Cable (Machine input/output) 90 Cable type name: R301 cable Appendix 2.9 Application: Base I/O unit and remote I/O unit – Recommended terminal block Assembly dra wing (2) R3 0 1 R301 (1) (1)(3) B a s e I/ O unit a nd remote I/O u n i t si de T h e No.
Appendix 2 Cable Manufacturing Drawings 2.10 F010 Cable (NC Card) 91 Cable type name: F010 cable Appendix 2.10 Application: NC Card – Base I/O unit connection Assembly dra wing (1)(2) (1)(2) (3) F0 .
Appendix 2 Cable Manufacturing Drawings 2 . 11 F 0 11 C a b l e ( N C C a r d ) 92 Cable type name: F011 cable Appendix 2.11 Application: NC Card – Relay car d connection Assembly dra wing (1)(2) (1.
Appendix 2 Cable Manufacturing Drawings 2.12 F020 Cable (Manual pulse generator) 93 Cable type name: F020 cable Appendix 2.12 Application: Relay card – Manual pulse generator connection (when one ma.
Appendix 2 Cable Manufacturing Drawings 2.13 F021 Cable (Manual pulse generator) 94 Cable type name: F021 cable Appendix 2.13 Application: Relay card – Manual pulse generator connection (when two ma.
Appendix 2 Cable Manufacturing Drawings 2.14 F022 Cable (Manual pulse generator) 95 Cable type name: F022 cable Appendix 2.14 Application: Relay card – Manual pulse generator connection (when three .
Appendix 2 Cable Manufacturing Drawings 2.15 F040 Cable (Spindle encoder) 96 Cable type name: F040 cable Appendix 2.15 Application: Base I/O unit – S pindle encoder (straight) connection Relay card .
Appendix 2 Cable Manufacturing Drawings 2.16 F041 Cable (Spindle encoder) 97 Cable type name: F041 cable Appendix 2.16 Application: Base I/O unit – S pindle encoder (right angle) connection Relay ca.
Appendix 2 Cable Manufacturing Drawings 2.17 F070 Cable (+24VDC input) 98 Cable type name: F070 cable Appendix 2.17 Application: +24V supply to the base I/O unit, relay card and remote I/O unit Input .
Appendix 2 Cable Manufacturing Drawings 2.18 F390 Cable (RS232C) 99 Cable type name: F390 cable Appendix 2.18 Application: Relay card – RS-232C dev ice connection (cross cable) Assembly dra wing (1).
Appendix 2 Cable Manufacturing Drawings 2.19 ENC-SP1 Cable (Sp i ndle driv e unit) 100 Cable type name: ENC-SP1 cable Appendix 2.19 Application: Base I/O unit – S pindle drive unit connection Relay .
Appendix 2 Cable Manufacturing Drawings Appendix 2.20 T able of Connector Set s 101 Appendix 2.20 Table of Connector Sets Connector typ e Application Packing details FCUA-CS000 Double-ended: Base I/O .
Appendix 3 Parts for EMC Measure s Appendix 3.1 Shield Clamp Fitting 102 Appendix 3 Parts for EMC Measures Appendix 3.1 Shield Clamp Fitting The effect can be increased by directly connecting th e cable' s shiel d sheath to the grounding plate.
Appendix 3 Parts for EMC Measure s Appendix 3.2 Ferrite Core 103 Appendix 3.2 Ferrite Core The ferrite core is mounted integrally with the plasti c case.
Appendix 3 Parts for EMC Measure s Appendix 3.3 Surge Protector 104 Appendix 3.3 Surge Protector (1) Surge protector Make sure that surge doe s not directly enter t he AC line of the general-p urpose stabilized powe r supply (prepared by cust omer) supplied to the control unit and DIO.
Appendix 3 Parts for EMC Measure s Appendix 3.3 Surge Protector 105 2) Part name : RAV-781BXZ-4 Manufacturer : Okaya Electric Indu stri es Circuit volt age 50/60Hz V rms Max. tolerable circuit volt age Clamp vol tag e V ± 10% Surge resistance level 8/20 µ s Surge withstand volt age 1.
Appendix 3 Parts for EMC Measure s Appendix 3.3 Surge Protector 106 (2) Surge protector installation example B A NC con tr ol secti on Contr ol p anel (Relay p ane l , etc .) Surge pr ot ect or ( 1) Other de vi ce Power supply for panel, etc. NC drive section Other device Power suppl y for panel , et c.
Appendix 3 Parts for EMC Measure s Appendix 3.4 Selection of St abilized Power supply 107 Appendix 3.4 Selection of Stabilized Power Supply Consider the following characteristics when sele cting the stabilized po wer supply. (prepared by customer) Use a power supply that complies with CE Mark ing or that follows the stand ards given below.
Revision History Date of revision Manual No. Revision det ails Feb. 1998 BNP-B2203* First edition created. Sept. 1999 BNP-B2203A Oct. 2003 BNP-B2203D • Design of the cover and the back cover were chan ged. • MODEL, MODEL CODE, and Manual No. were added on the back cover .
Notice Every effort has been made to keep up with sof tware and hardware revisions in the contents described in this manual. Howe ver , please understand that in some unavoidable cases simultaneous revision is not possible. Please contact a Mitsubishi business of fice with any questions or comments regarding the use of this product.
BNP-B2203D(ENG) MAGIC64 008-096 (0310)MEE Specifications subject to change without notice. Printed in Japan on recycled paper. MITSUBISHI ELEC T R IC CO R PO R A T ION HEAD OFFICE : MITSUBISHI DENKI BLDG., 2-2-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN MODEL Manual No.
Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il Mitsubishi Electronics BNP-B2203D è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del Mitsubishi Electronics BNP-B2203D - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso Mitsubishi Electronics BNP-B2203D imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul Mitsubishi Electronics BNP-B2203D ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il Mitsubishi Electronics BNP-B2203D, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del Mitsubishi Electronics BNP-B2203D.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il Mitsubishi Electronics BNP-B2203D. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo Mitsubishi Electronics BNP-B2203D insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.