Manuale d’uso / di manutenzione del prodotto SVM101-B del fabbricante Lincoln Electric
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INVERTEC V300-I SVM101-B January , 2007 Safety Depends on Y ou Lincoln arc welding and cutting equipment is designed and built with safety in mind. However , your overall safety can be increased by pr oper installation . . . and thoughtful operation on your part.
Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC i SAFETY i FOR ENGINE powered equipment. 1.a. T urn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.
Re t ur n t o Ma ste r T OC Re tur n to Ma st e r T OC Re tu r n to Ma st e r T O C Re t ur n t o Ma ste r T OC ARC RA YS can burn. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc when welding or observing open arc welding.
SAFETY iii iii Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC FOR ELECTRICALL Y powered equipment. 8.a. T urn off input power using the disconnect switch at the fuse box before working on the equipment. 8.b. Install equipment in accordance with the U.
Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC PRÉCAUTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instructions et les précautions d.
V300-I v v MASTER T ABLE OF CONTENTS FOR ALL SECTIONS Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-iv Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Re t ur n t o Ma ste r T OC Re tur n to Ma st e r T OC Re tu r n to Ma st e r T O C Re t ur n t o Ma ste r T OC V300-I Section A-1 Section A-1 T ABLE OF CONTENTS - INST ALLA TION SECTION - Installation .................................................
V300-I Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC A-2 INST ALLA TION A-2 TECHNICAL SPECIFICA TIONS - V300-I (K1363-8, K1363-9) Height W idth Depth W eight 18.
V300-I INST ALLA TION A-3 A-3 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC THE LINCOLN ELECTRIC CO. CLEVELAND, OHIO U.S.A. .
V300-I INST ALLA TION A-4 A-4 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC POWER INPUT CONNECTION Connect terminal marked to earth ground per any existing local or national electrical codes.
V300-I INST ALLA TION A-5 A-5 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC LN-9 GMA Connection Instructions (Not applicable to machines with only 42V Aux.
3 . Slide the copper tube into the brass plug. 4. Insert cable into copper tube. 5. T ighten set screw to collapse copper tube. Screw must apply pressure against welding cable. The top of the set screw will be well below the surface of the brass plug after tightening.
Re t ur n t o Ma ste r T OC Re tur n to Ma st e r T OC Re tu r n to Ma st e r T O C Re t ur n t o Ma ste r T OC V300-I Section B-1 Section B-1 T ABLE OF CONTENTS - OPERA TION SECTION - Operation ........................................................
V300-I OPERA TION B-2 B-2 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC OPERA TING INSTRUCTIONS DUTY CYCLE The Invertec is rated at 300 amps, 60% duty cycle for 3 phase inputs (based on a 10 minute cycle).
V300-I OPERA TION B-3 B-3 Re t ur n t o Se ct io n T OC Re tu r n to Se ct io n T OC Re tur n to Se ct io n T OC Re tur n to Se ct io n T O C Re t ur n t o Ma ste r T OC Re tur n to Ma st e r T OC Re tu r n to Ma st e r T O C Re t ur n t o Ma ste r T OC MODE SWITCH GT A W Optimized for both scratch start and Hi- Freq kit use.
V300-I OPERA TION B-4 B-4 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC METER POLARITY SWITCH The wire feeder polarity switch is located at the rear of the machine.
Re t ur n t o Ma ste r T OC Re tur n to Ma st e r T OC Re tu r n to Ma st e r T O C Re t ur n t o Ma ste r T OC V300-I Section C-1 Section C-1 T ABLE OF CONTENTS - ACCESSORIES SECTION - Accessories .....................................................
V300-I ACCESSORIES C-2 C-2 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC OPTIONS / ACCESSORIES CABLE PLUGS Cable Plug Kit for 1/0-2/0 cable (K852-70) attaches to welding cable to provide quick disconnect from machine.
Re t ur n t o Ma ste r T OC Re tur n to Ma st e r T OC Re tu r n to Ma st e r T O C Re t ur n t o Ma ste r T OC V300-I Section D-1 Section D-1 T ABLE OF CONTENTS - MAINTENANCE SECTION - Maintenance .....................................................
V300-I MAINTENANCE D-2 D-2 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC 5. Locate the two capacitor terminals (large hex head capscrews)shown in Figure D.
V300-I MAINTENANCE D-3 D-3 Re t ur n t o Se ct io n T OC Re tu r n to Se ct io n T OC Re tur n to Se ct io n T OC Re tur n to Se ct io n T O C Re t ur n t o Ma ste r T OC Re tur n to Ma st e r T OC Re tu r n to Ma st e r T O C Re t ur n t o Ma ste r T OC OVERLOAD PROTECTION T he machine is electrically protected from producing high output currents.
V300-I MAINTENANCE D-4 D-4 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC FIGURE D.2 — LOCA TION OF MAINTENANCE COMPONENTS. ITEM COMPONENT QTY , NO.
Re t ur n t o Ma ste r T OC Re tur n to Ma st e r T OC Re tu r n to Ma st e r T O C Re t ur n t o Ma ste r T OC V300-I Section E-1 Section E-1 Theory of Operation ........................................................................................
V300-I THEOR Y OF OPERA TION INPUT LINE VOL T AGE & AUXILIAR Y TRANSFORMER The V300-I can be connected for a variety of three phase or single phase input voltages. Power is applied through the Line Switch to the Input Rectifier and the Auxiliary T ransformer .
V300-I THEOR Y OF OPERA TION PRECHARGE & PROTECTION CIRCUITS The DC voltage from the Input Rectifier is applied to the Driver Board to begin charging the Switch Board capacitors at a slow rate. When the pre-charge level is achieved, the input relays close, applying the full DC voltage to the capacitors.
V300-I THEOR Y OF OPERA TION SWITCH BOARDS The Switch Boards contain the the Field Effect T ransistors (FET s) which, when switched ON, supply power to the primary windings of the main transformer . Each Switch Board powers a separate, oppositely wound primary winding.
V300-I THEOR Y OF OPERA TION OUTPUT AND CONTROL CIRCUITS The AC output of the transformer is changed to DC by the Output Rectifier . The Output Choke between the negative side of the rectifier and the negative output stud provides the necessary filtering for DC welding.
V300-I THEOR Y OF OPERA TION An FET is a type of transistor . FET s are semiconduc- tors well suited for high-frequency switching because they are capable of going from full off to full on much more quicklfy than other types of semi-conductors. Drawing A above shows an FET in a passive mode.
V300-I THEOR Y OF OPERA TION E-7 E-7 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC Since only 2 microseconds of the 50-microsecond time period is devoted to conducting, the output power is minimized.
V300-I THEOR Y OF OPERA TION E-8 E-8 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC THERMAL PROTECTION Thermostats protect the machine from excessive operating temperatures.
Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC V300-I Section F-1 Section F-1 T ABLE OF CONTENTS - TROUBLESHOOTING & REP AIR SECTION - Tr oubleshooting & Repair Section .....................................
HOW TO USE TROUBLESHOOTING GUIDE Service and repair should be performed by only Lincoln Electric Factory T rained Personnel. Unauthorized repairs performed on this equipment may r esult in danger to the technician and machine operator and will invalidate your factory warranty .
V300-I Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-3 F-3 Sometimes machine failures appear to be due to PC board failures.
V300-I TROUBLESHOOTING & REP AIR INPUT FIL TER CAP ACITOR CONDITION- ING Capacitor conditioning may be required if the machine will not produce output after power is applied and the following two conditions exist:: The machine is connected to a supply of 380 v .
Re t ur n t o Se ct io n T OC Re tu r n to Se ct io n T O C Re tur n to Se ct io n T O C Re t ur n to Se ct io n T OC Re t ur n t o Ma ste r T OC Re tur n to Ma st e r T OC Re tu r n to Ma st e r T O .
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-6 F-6 TROUBLESHOOTING GUIDE Observe Safety Guidelines detailed in the beginning of this manual.
Re t ur n t o Se ct io n T OC Re tu r n to Se ct io n T O C Re tur n to Se ct io n T O C Re t ur n to Se ct io n T OC Re t ur n t o Ma ste r T OC Re tur n to Ma st e r T OC Re tu r n to Ma st e r T O .
Re t ur n t o Se ct io n T OC Re tu r n to Se ct io n T O C Re tur n to Se ct io n T O C Re t ur n to Se ct io n T OC Re t ur n t o Ma ste r T OC Re tur n to Ma st e r T OC Re tu r n to Ma st e r T O .
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR F-9 F-9 TROUBLESHOOTING GUIDE Observe Safety Guidelines detailed in the beginning of this manual.
V300-I NOTES F-10 F-10 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC.
V300-I TROUBLESHOOTING & REP AIR F-11 F-11 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC Service and repair should be performed by only Lincoln Electric factory trained personnel.
V300-I TROUBLESHOOTING & REP AIR INPUT FIL TER CAP ACITOR DISCHARGE PROCEDURE 1. T urn off input power or disconnect input power lines. 2. Remove 14 5/16” hex head screws from side and top of machine (6 screws on each side and 2 screws on top) and remove wrap-around machine cover .
Service and repair should be performed by only Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty .
V300-I F-14 F-14 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR TEST PROCEDURE 1. T urn Input Power Switch OFF 2.
V300-I F-15 F-15 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR FIGURE F .3 – CONTROL BOARD TEST POINTS OUTPUT PILOT CIRCUIT TEST (cont.
V300-I NOTES F-16 F-16 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC.
V300-I TROUBLESHOOTING & REP AIR F-17 F-17 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC Service and repair should be performed by only Lincoln Electric factory trained personnel.
V300-I TROUBLESHOOTING & REP AIR F-18 F-18 Re t ur n t o Se ct io n T OC Re tu r n to Se ct io n T O C Re tur n to Se ct io n T O C Re t ur n to Se ct io n T OC Re t ur n t o Ma ste r T OC Re tur n to Ma st e r T OC Re tu r n to Ma st e r T O C Re t ur n t o Ma ste r T OC TES T PROCEDURE 1.
V300-I TROUBLESHOOTING & REP AIR F-19 F-19 Re t ur n t o Se ct io n T OC Re tu r n to Se ct io n T O C Re tur n to Se ct io n T O C Re t ur n to Se ct io n T OC Re t ur n t o Ma ste r T OC Re tur n to Ma st e r T OC Re tu r n to Ma st e r T O C Re t ur n t o Ma ste r T OC PROTECTION BOARD OUTPUT TEST(cont.
V300-I TROUBLESHOOTING & REP AIR F-20 F-20 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC PROTECTION BOARD OUTPUT TEST(cont.
V300-I TROUBLESHOOTING & REP AIR F-21 F-21 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC Service and repair should be performed by only Lincoln Electric factory trained personnel.
V300-I TROUBLESHOOTING & REP AIR F-22 F-22 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC ST A TIC CAP ACITOR TEST TEST PROCEDURE: 1.
V300-I TROUBLESHOOTING & REP AIR F-23 F-23 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC FIGURE F .
V300-I NOTES F-24 F-24 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC.
V300-I TROUBLESHOOTING & REP AIR F-25 F-25 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC Service and repair should be performed by only Lincoln Electric factory trained personnel.
V300-I TROUBLESHOOTING & REP AIR F-26 F-26 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC SWITCH BOARD TEST (cont.) TEST PROCEDURE 1.
V300-I TROUBLESHOOTING & REP AIR F-27 F-27 Re t ur n t o Se ct io n T OC Re tu r n to Se ct io n T O C Re tur n to Se ct io n T O C Re t ur n to Se ct io n T OC Re t ur n t o Ma ste r T OC Re tur n to Ma st e r T OC Re tu r n to Ma st e r T O C Re t ur n t o Ma ste r T OC SWITCH BOARD TEST (CONT .
V300-I TROUBLESHOOTING & REP AIR F-28 F-28 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC SWITCH BOARD TEST (CONT .
V300-I TROUBLESHOOTING & REP AIR F-29 F-29 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC Service and repair should be performed by only Lincoln Electric factory trained personnel.
V300-I TROUBLESHOOTING & REP AIR 5. T est for 25 ohms resistance from lead 401 to termi- nal 12 on Switch Board. a. If 25 ohms is measured, Resistor R4 is OK. b. If 30 ohms or more is measured, Resistor R4 is faulty and must be replaced. c. If 20 ohms or less is measured, Resistor R4 is faulty and must be replaced.
V300-I TROUBLESHOOTING & REP AIR F-31 F-31 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TEST DESCRIPTION This procedur e will determine if the Output Diodes are defective.
V300-I TROUBLESHOOTING & REP AIR TEST PROCEDURE 1. Locate the Output T erminals on front panel. 2. Remove any cables from Output T erminals. 3. T est for more than 200 ohms resistance between positive and negative Output T erminals: positive meter lead to the positive terminal, negative meter lead to the negative terminal.
V300-I TROUBLESHOOTING & REP AIR TEST DESCRIPTION This procedur e will determine if the Input Rectifier is defective. MA TERIALS NEEDED ANALOG Vo lt/Ohm Meter (multi-meter) Misc.
V300-I TROUBLESHOOTING & REP AIR TEST PROCEDURE 1. Perform Input Filter Capacitor Discharge Procedure as detailed in this section. 2. Locate Input Rectifier (Component D-13). 3. Locate leads needed to perform tests shown in Figure F .1 1. 4. Use ohmmeter to perform tests shown in T able F .
V300-I TROUBLESHOOTING & REP AIR F-35 F-35 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Re.
V300-I TROUBLESHOOTING & REP AIR TEST PROCEDURE 1. Perform Input Filter Capacitor Discharge Procedure detailed in this section. 2. Remove front panel from machine to access Control Board. 3. Arrange wires so there is ample room to work on the board.
V300-I TROUBLESHOOTING & REP AIR 6. T urn main power OFF . 7. Perform Input Filter Capacitor Discharge Procedure detailed in this section. T est resistance of the Black and White leads from 1J3 and 2J3 to the shunt. See Figure F .14. a. If zero ohms resistance (continuity) is shown, test is OK.
V300-I TROUBLESHOOTING & REP AIR F-38 F-38 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Re.
V300-I TROUBLESHOOTING & REP AIR TEST PROCEDURE 1. T urn main power OFF . 2. Perform Input Filter Capacitor Discharge procedure detailed in Maintenance section. 3. Detach the following PC boards so you can gain access to and have ample room to perform the tests: (Do not disconnect from wiring harness.
V300-I TROUBLESHOOTING & REP AIR 7. T est for 0 VDC between leads 31 1 and 313 on Protection Board. a. If 0-1 VDC is present, the Protection Board is OK.
V300-I TROUBLESHOOTING & REP AIR 8. T est for 15 VDC supply voltage between leads 302 and 275D on Power Board. a. If 15 VDC is present, test is OK. Go to step 9. b. If 15 VDC is not present, the Power Board may be faulty . Check for 18 V AC input voltage at lead 501 and 504 (J7).
V300-I TROUBLESHOOTING & REP AIR 11 . If 15 VDC is present at step 7, test Capacitor volt- ages using leads shown in Figure F .19. If voltage does not match table, check reconnect switches for proper operation and proper position for voltage applied.
V300-I TROUBLESHOOTING & REP AIR F-43 F-43 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Re.
V300-I TROUBLESHOOTING & REP AIR TEST PROCEDURE 1. T urn main power OFF . 2. Perform Input Filter Capacitor Discharge proce- dure detailed in this section. 3. Detach the following PC boards so you can gain access to and have ample room to perform the tests.
V300-I TROUBLESHOOTING & REP AIR 4. Locate the Auxiliary T ransformer T1 and leads used for test. See Figure F .21. 5. T urn main power ON. 6. T est Auxiliary T ransformer voltage for 24 V AC between leads 503 and 212D. See Figure F .21. a. If 24 V AC is present, transformer is OK.
V300-I NOTES F-46 F-46 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC.
V300-I TROUBLESHOOTING & REP AIR F-47 F-47 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC POWER BOARD TEST W ARNING Service and repair should be performed by only Lincoln Electric factory trained personnel.
V300-I TROUBLESHOOTING & REP AIR . TEST PROCEDURE NOTE: Perform T est A before disassembling the unit T est A 1. T urn main power OFF . 2. Position yourself at Switch Board area of the machine (near Case Back) so as to hear the oper- ation of the control relays.
V300-I TROUBLESHOOTING & REP AIR 6. T est for 18 V AC input from Auxiliary T ransformer between leads 504 and 501 (J7-pin 5 & pin6) on Power Board. If 18 V AC is not correct, check the 3 amp fuse, the Auxiliary T ransformer and associated wires.
V300-I TROUBLESHOOTING & REP AIR F-50 F-50 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC POWER BOARD TEST (cont.) FIGURE F .
V300-I TROUBLESHOOTING & REP AIR F-51 F-51 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Re.
V300-I TROUBLESHOOTING & REP AIR PROCEDURE NOTE: When replacing capacitors, remove the entire FET Heat Sink Assembly as a unit. Remove and reassemble one side at a time, using the other side as a model to insure that all parts are reinstalled prop erly 1.
V300-I TROUBLESHOOTING & REP AIR 4. Remove the two 1/4-28 hex head bolts that hold the Capacitor to the PC board. See Figure F .27. 5. Loosen the set screw of the Capacitor clamp ring and remove the Capacitor from the clamp ring. See Figure F .28.
V300-I TROUBLESHOOTING & REP AIR NOTE: Proper capacitor polarity must be noted when attaching the capacitor to the Switch Board assembly . 6. Install the new Capacitor and tighten the two bolts to a torque of 55 inch-pounds (6 Nm). Hand tight- en first, then tighten the bolts in increments of 10 inch-pounds, alternating between the two.
V300-I TROUBLESHOOTING & REP AIR F-55 F-55 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Re.
V300-I TROUBLESHOOTING & REP AIR NOTE: If a test indicates that a Switch Board is defec- tive, unless their part number is L10958-[ ] both Switch Boards must be replaced at the same time.
V300-I TROUBLESHOOTING & REP AIR F-57 F-57 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Re.
B300-I TROUBLESHOOTING & REP AIR TEST PROCEDURE 1. T urn main power OFF . 2. Perform Input Filter Capacitor Dis-charge proce- dure detailed in Mainten-ance section.. 3. Connect a shorting conductor across terminals 14 and 53 of Protection Board. 4.
V300-I TROUBLESHOOTING & REP AIR F-59 F-59 Re t ur n t o Se ct io n T OC Re tu r n to Se ct io n T O C Re tur n to Se ct io n T O C Re t ur n to Se ct io n T OC Re t ur n t o Ma ste r T OC Re tur .
V300-I TROUBLESHOOTING & REP AIR PROCEDURE (Paralleled IndividualDiodes) 1. T urn main power OFF . 2. Perform Input Filter Capacitor Discharge proce- dure detailed in Maintenance section.. 3. Detach and remove both Switch Board assemblies and attached capacitors.
V300-I TROUBLESHOOTING & REP AIR PROCEDURE (Diode Modules) 1. T urn main power OFF . 2. Perform Input Filter Capacitor Discharge proce- dure detailed in Maintenance section.. 3. Detach and remove both Switch Board assemblies and attached capacitors.
V300-I TROUBLESHOOTING & REP AIR F-62 F-62 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Re.
Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC V300-I Section G-1 Section G-1 T ABLE OF CONTENTS - ELECTRICAL DIAGRAMS SECTION - Electrical Diagrams .................................................................
ELECTRICAL DIAGRAMS G-2 V300-I WIRING DIAGRAM - ENTIRE MACHINE - CODE 9826 (L8657) G-2 NOTE: This diagram is for reference only . It may not be accurate for all machines covered by this manual. The wiring diagram specific to your code is pasted inside one of the enclosure panels of your machine.
ELECTRICAL DIAGRAMS G-3 V300-I WIRING DIAGRAM - ENTIRE MACHINE CODE 9827 (L8938) L G-3 NOTE: This diagram is for reference only . It may not be accurate for all machines covered by this manual. The wiring diagram specific to your code is pasted inside one of the enclosure panels of your machine.
ELECTRICAL DIAGRAMS G-4 V300-I WIRING DIAGRAM - ENTIRE MACHINE CODE 10036 (L9299) G-4 NOTE: This diagram is for reference only . It may not be accurate for all machines covered by this manual. The wiring diagram specific to your code is pasted inside one of the enclosure panels of your machine.
ELECTRICAL DIAGRAMS G-5 V300-I WIRING DIAGRAM - ENTIRE MACHINE CODE 10037 (L9300) G-5 NOTE: This diagram is for reference only . It may not be accurate for all machines covered by this manual. The wiring diagram specific to your code is pasted inside one of the enclosure panels of your machine.
ELECTRICAL DIAGRAMS G-6 V300-I WIRING DIAGRAM - ENTIRE MACHINE CODE 10132 (L9567) G-6 NOTE: This diagram is for reference only . It may not be accurate for all machines covered by this manual. The wiring diagram specific to your code is pasted inside one of the enclosure panels of your machine.
ELECTRICAL DIAGRAMS G-7 V300-I WIRING DIAGRAM - ENTIRE MACHINE CODE 10133 (L9568) G-7 NOTE: This diagram is for reference only . It may not be accurate for all machines covered by this manual. The wiring diagram specific to your code is pasted inside one of the enclosure panels of your machine.
ELECTRICAL DIAGRAMS G-8 V300-I WIRING DIAGRAM - ENTIRE MACHINE CODE 10258 (L10189) G-8 NOTE: This diagram is for reference only . It may not be accurate for all machines covered by this manual. The wiring diagram specific to your code is pasted inside one of the enclosure panels of your machine.
ELECTRICAL DIAGRAMS G-9 V300-I WIRING DIAGRAM - ENTIRE MACHINE CODE 10336, 10450 (L10205) G-9 NOTE: This diagram is for reference only . It may not be accurate for all machines covered by this manual. The wiring diagram specific to your code is pasted inside one of the enclosure panels of your machine.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC ELECTRICAL DIAGRAMS G-10 V300-I SCHEMA TIC - ENTIRE MACHINE G-10 NOTE: This diagram is for reference only .
ELECTRICAL DIAGRAMS G-11 V300-I SCHEMA TIC - DRIVER PC BOARD - (S20216) G-11 NOTE: This diagram is for reference only . It may not be accurate for all machines covered by this manual.
NOTE: Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your factory warranty . Individual Printed Circuit Board Components are not available from Lincoln Electric.
ELECTRICAL DIAGRAMS G-13 V300-I SCHEMA TIC - DRIVER PC BOARD (S20799) G-13 NOTE: This diagram is for reference only . It may not be accurate for all machines covered by this manual.
NOTE: Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your factory warranty . Individual Printed Circuit Board Components are not available from Lincoln Electric.
ELECTRICAL DIAGRAMS G-15 V300-I SCHEMA TIC - SWITCH PC BOARD (L8440) G-15 NOTE: This diagram is for reference only . It may not be accurate for all machines covered by this manual.
NOTE: Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your factory warranty . Individual Printed Circuit Board Components are not available from Lincoln Electric.
ELECTRICAL DIAGRAMS G-17 V300-I SCHEMA TIC - SWITCH PC BOARD (L10956) G-17 NOTE: This diagram is for reference only . It may not be accurate for all machines covered by this manual.
NOTE: Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your factory warranty . Individual Printed Circuit Board Components are not available from Lincoln Electric.
ELECTRICAL DIAGRAMS G-19 V300-I SCHEMA TIC - CONTROL PC BOARD (G2525) G-19 NOTE: This diagram is for reference only . It may not be accurate for all machines covered by this manual.
NOTE: Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your factory warranty . Individual Printed Circuit Board Components are not available from Lincoln Electric.
ELECTRICAL DIAGRAMS G-21 V300-I G-21 NOTE: This diagram is for reference only . It may not be accurate for all machines covered by this manual. The wiring diagram specific to your code is pasted inside one of the enclosure panels of your machine.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC ELECTRICAL DIAGRAMS G-22 V300-I SCHEMA TIC - PROTECTION PC BOARD (M16097) G-22 NOTE: This diagram is for reference only .
NOTE: Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your factory warranty . Individual Printed Circuit Board Components are not available from Lincoln Electric.
ELECTRICAL DIAGRAMS G-24 V300-I SCHEMA TIC - POWER PC BOARD (M16018) G-24 NOTE: This diagram is for reference only . It may not be accurate for all machines covered by this manual.
NOTE: Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your factory warranty . Individual Printed Circuit Board Components are not available from Lincoln Electric.
Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il Lincoln Electric SVM101-B è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del Lincoln Electric SVM101-B - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso Lincoln Electric SVM101-B imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul Lincoln Electric SVM101-B ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il Lincoln Electric SVM101-B, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del Lincoln Electric SVM101-B.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il Lincoln Electric SVM101-B. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo Lincoln Electric SVM101-B insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.