Manuale d’uso / di manutenzione del prodotto SP-100 del fabbricante Lincoln Electric
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SP- 100 SERVICE MANUAL SVM102-A March, 1999 Safety Depends on You Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation ... and thought- ful operation on your part.
i SAFETY SP-100 PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH. KEEP CHILDREN AWAY. PACEMAKER WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING.
ii SP-100 SAFETY FOR ELECTRICALL Y powered equipment. 6.a. Turn off input power using the disconnect switch at the fuse box before working on the equipment. 6.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’s recommendations.
iii SAFETY SP-100 Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC Mar. ‘93 ELECTRIC AND MAGNETIC FIELDS may be dangerous 8.a. Electric current flowing through any conductor causes localized Electric and Magnetic Fields (EMF).
iv SAFETY SP-100 Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC PRÉCAUTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instruc- tions et.
MASTER T ABLE OF CONTENTS FOR ALL SECTIONS Page Installation .......................................................................................................Section A Technical Specifications ....................................................
Installation ......................................................................................................Section A Technical Specifications ........................................................................................A-1 Input and Output Specifications .
A-1 INST ALLA TION SP-100 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC Fu.
A-2 INST ALLA TION SP-100 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC Read entire installation section before starting installation.
A-3 INST ALLA TION SP-100 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC SE.
A-4 INST ALLA TION SP-100 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC 3. Route the cable under and around the back of the Wire Feed Gearbox (6).
3. Attach the flow regulator to the cylinder valve and tighten the union nut securely with a wrench. The flow regulator for carbon dioxide must have a plas- tic washer seated in the fitting that attaches to the cylinder to prevent leakage. 4. Refer to Figure A.
A-6 INST ALLA TION SP-100 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC CODE REQUIREMENTS FOR INPUT CONNECTIONS This welding machine must be connected to power source in accordance with applicable elec- trical codes.
A7 NOTES SP-100 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC.
Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC SP-100 T ABLE OF CONTENTS – OPERA TION SECTION – Operation ........................................................................................................
B-1 SP-100 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC OPERA TION Read entire operation section before operating the SP-100.
B-2 SP-100 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC OPERA TION GENERAL DESCRIPTION The SP-100, Type K462, is a complete semiautomatic constant voltage DC arc welding machine.
B-3 SP-100 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC OPERA TION FIGURE B.1a Refer to Figure B-1b. 4. Circuit Breaker - Protects machine from damage if maximum output is exceeded.
B-4 SP-100 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC OPERA TION tightened fully clockwise.
B-5 SP-100 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC OPERA TION When i.
B-6 SP-100 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC OPERA TION 6. Refer to Figure B.7. Connect work clamp to metal to be welded.
B-7 SP-100 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC NOTES.
SP-100 Section C T ABLE OF CONTENTS – ACCESSORIES SECTION – Accessories .....................................................................................................Section C Accessories ....................................................
SP-100 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC C-1 ACCESSORIES K467 .
SP-100 Section D T ABLE OF CONTENTS – MAINTENANCE SECTION – Maintenance ...................................................................................................Section D Safety Precautions ...............................................
SP-100 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC AFTER EACH SPOOL OF W.
SP-100 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC D-2 MAINTENANCE 1. Make certain the SP-100 power switch is off “O”. 2.
SP-100 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC D-3 MAINTENANCE REPLACE INTERNAL GUN HANDLE P ARTS AS NECESSAR Y The gun handle consists of two halves that are held together with a collar on each end.
SP-100 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC D-4 MAINTENANCE FIGURE D.
SP-100 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC D-5 NOTES.
Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC SP-100 Theory of Operation ........................................................................................Section E Input Line Voltage, Fan Motor and Main Transformer .
SP-100 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC E-1 THEOR Y OF OPERA TION NOTE: Unshaded areas of block logic diagram are the subject of discussion.
SP-100 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC E-2 THEOR Y OF OPERA TION NOTE: Unshaded areas of block logic diagram are the subject of discussion.
SP-100 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC E-3 THEOR Y OF OPERA TION NOTE: Unshaded areas of block logic diagram are the subject of discussion.
SP-100 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC E-4 THEOR Y OF OPERA TION An SCR is fired by a short burst of current into the gate.
SP-100 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC E-5 THEOR Y OF OPERA TION THERMAL PROTECTION A thermostat protects the machine from excessive operating temperatures.
Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC SP-100 Section F T ABLE OF CONTENTS – TROUBLESHOOTING SECTION – Troubleshooting ...................................................................................
SP-100 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC F-1 TROUBLESHOOTING & REP AIR Step 1. LOCATE PROBLEM (SYMPTOM). Look under the column labeled “PROBLEM (SYMPTOMS)”.
SP-100 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC F-2 TROUBLESHOOTING & REP AIR 4. Test the machine to determine if the fail- ure symptom has been corrected by the replacement PC board.
SP-100 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC F-3 TROUBLESHOOTING & REP AIR Observe Safety Guidelines detailed in the beginning of this manual.
SP-100 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC F-4 TROUBLESHOOTING & REP AIR Observe Safety Guidelines detailed in the beginning of this manual.
SP-100 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC F-5 TROUBLESHOOTING & REP AIR TROUBLESHOOTING GUIDE Observe Safety Guidelines detailed in the beginning of this manual.
SP-100 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC F-6 TROUBLESHOOTING & REP AIR Observe Safety Guidelines detailed in the beginning of this manual.
SP-100 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC F-7 TROUBLESHOOTING & REP AIR Observe Safety Guidelines detailed in the beginning of this manual.
SP-100 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC F-8 TROUBLESHOOTING & REP AIR PC BOARD CONNECTOR LOCA TIONS FIGURE F.
SP-100 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC F-9 TROUBLESHOOTING & REP AIR SCOPE SETTINGS This is the typical output voltage waveform generated from a properly operating machine.
SP-100 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC F-10 TROUBLESHOOTING & REP AIR SCOPE SETTINGS This is the typical output voltage waveform generated from a properly operating machine.
SP-100 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC F-1 1 TROUBLESHOOTING & REP AIR SCOPE SETTINGS This is NOT the typical output voltage waveform.
SP-100 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC F-12 TROUBLESHOOTING & REP AIR FIGURE F.
SP-100 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC F-13 TROUBLESHOOTING & REP AIR FIGURE F.5 Two plastic fastener buttons attach the Connector Block to the Front Panel at these points.
SP-100 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC F-14 TROUBLESHOOTING .
SP-100 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC F-15 NOTES:.
Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC SP-100 Section G T ABLE OF CONTENTS – ELECTRICAL DIAGRAMS SECTION – Electrical Diagrams ...........................................................................
SP-100 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC G-2 WIRING DIAGRAMS SP-100 WIRING DIAGRAM: CODES 9794 and Above CLEVELAND, OHIO U.
G-3 SP-100 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC WIRING DIAGRAMS L.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC G-4 ELECTRICAL DIAGRAMS SP-100 NOTE: Lincoln Electric assumes no responsibility for liabilities resulting from board level troubleshooting.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC G-5 ELECTRICAL DIAGRAMS SP-100 NOTE: Lincoln Electric assumes no responsibility for liabilities resulting from board level troubleshooting.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC G-6 ELECTRICAL DIAGRAMS SP-100 NOTE: Lincoln Electric assumes no responsibility for liabilities resulting from board level troubleshooting.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC G-7 ELECTRICAL DIAGRAMS SP-100 NOTE: Lincoln Electric assumes no responsibility for liabilities resulting from board level troubleshooting.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC G-8 ELECTRICAL DIAGRAMS SP-100 MACHINE SCHEMA TIC: Codes 9794 and Above GND IN OUT X4 4.
G-9 ELECTRICAL DIAGRAMS SP-100 MACHINE SCHEMA TIC: Codes Below 9794 LAST NO. USED L D C R N.A. SINCE COMPONENTS OR CIRCUITRY ON A PRINTED CIRCUIT BOARD MAY CHANGE WITHOUT AFFECTING THE INTERCHANGEABILITY OF A COMPLETE BOARD, THIS DIAGRAM MAY NOT SHOW THE EXACT COMPONENTS OR CIRCUITRY OF CONTROLS HAVING A COMMON CODE NUMBER.
SVM ERR OR REPORTING FORM W e need to know if there are errors in our manuals. W e also v alue any suggestions as to additional tests or procedures that would mak e this SVM a better tool f or you.
Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il Lincoln Electric SP-100 è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del Lincoln Electric SP-100 - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso Lincoln Electric SP-100 imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul Lincoln Electric SP-100 ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il Lincoln Electric SP-100, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del Lincoln Electric SP-100.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il Lincoln Electric SP-100. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo Lincoln Electric SP-100 insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.
