Manuale d’uso / di manutenzione del prodotto PRO-CUT 60 SVM104-A del fabbricante Lincoln Electric
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P P R R O O - - C C U U T T 6 6 0 0 ( ( S S i i n n g g l l e e P P h h a a s s e e ) ) SER VICE MANU AL F or use with machines having Code Numbers: 9819, 10096, 10112 10118, 10217, 10218 10393, 10394 SVM104-A March, 1999 Safety Depends on Y ou Lincoln arc welding and cutting equipment is designed and built with saf ety in mind.
Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC ELECTRIC SHOCK can kill. 1.a. The electrode and work (or ground) circuits are electrically “hot” when the welder or cutter is on. Do not touch these “hot” parts with your bare skin or wet clothing.
Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC FOR ELECTRICALL Y powered equipment. 6.a. T urn off input power using the disconnect switch at the fuse box before working on the equipment. 6.b. Install equipment in accordance with the U.
Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC PRO-CUT 60 ELECTRIC AND MAGNETIC FIELDS may be dangerous 8.a. Electric current flowing through any conductor causes localized Electric and Magnetic Fields (EMF). Welding or cutting current creates EMF fields around welding or cutting cables and welding machines 8.
Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC PRÉCAUTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instructions et les précautions d.
PRO-CUT 60 MASTER T ABLE OF CONTENTS FOR ALL SECTIONS Page Safety ................................................................................................................................iv Installation .........................................
Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC Page Installation ............................................................................................................. Section A T echnical Specifications ...
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC Weight Including Machine T orch Cable (Length) (25ft/7.6m) (50ft/15.2m) 322 lbs.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC INST ALLA TION PRO-CUT 60 A-2 Read entire Installation Section before installing the PRO-CUT 60.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC INST ALLA TION PRO-CUT 60 A-3 3. Connect the work terminal to a ground within ten feet of the machine.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC FUSE AND WIRE SIZES Protect the input circuit with the super lag fuses or delay type circuit breakers listed on the Specifications page of this manual for the machine being used.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC INST ALLA TION PRO-CUT 60 A-5 AIR INPUT CONNECTIONS Supply the PRO-CUT 60 with clean compressed air or nitrogen.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC RECONNECT PROCEDURE Multiple voltage machines are shipped connected to the highest input voltage listed on the machine's rating plate.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC INST ALLA TION PRO-CUT 60 A-7 OUTPUT CONNECTIONS T o avoid receiving a high frequency shock, keep the torch and cables in good condition.
Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC Page Operation ............................................................................................................... Section B Safety Precautions ...........
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC ELECTRIC SHOCK can kill. • Do not touch electrically live parts or electrode with skin or wet clothing.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC OPERA TION PRO-CUT 60 B-2 GENERAL DESCRIPTION The PRO-CUT 60 is a constant current, single range, continuous control plasma cutting system.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC • W orks with pure nitrogen for cutting non-ferrous metal. • Smart switching of pilot contactor so that it does not switch under load.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC ➀ ➁ ➂ ➃ ➄ OPERA TING STEPS When preparing to cut or gouge, position the machine as close to the work as possible.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC OPERA TION PRO-CUT 60 B-5 8. Pull the torch trigger to cut. - OUTPUT ON LED glows.
6. Use nozzle with the largest orifice that gives the best cut f or the w ork being done. This pro- duces the best work results and consumable lif e. As the size of the nozzle orifice increases, its current capability increases.
OPERA TION PR O-CUT 60 B-7 Cutting Expanded Metal 1. Cut e xpanded metal with OUTPUT CURRENT CONTROL set near the mid- r ange position using the same methods listed under Cutting Thin Gauge Metal. K eep the follo wing points in mind: a. Place a thin piece of scrap metal o ver the area to be cut and then cut through both to mak e cutting easier .
Gouging Metal 1. Set the OUTPUT CURRENT CONTROL to maximum. 2. Use the plasma torch with a S24114 Dr ag Cup assemb ly or a S24162 shield cup. 3. Br ing the torch slowly towards the w or k piece at a 30 0 angle , but do not pierce the work piece. Do not touch the nozzle to the work piece.
NOTES B-9 PRO-CUT 60 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC.
Page Accessories ............................................................................................................ Section C Accessories .......................................................................................................
OPTIONS/A CCESSORIES DRA G CUP ASSEMBL Y (S24114) The drag cup protects the torch b y prev enting the torch from touching the workpiece. SHIELD CUP ASSEMBL Y (S24162) This shields the torch tip and provides more visibil- ity to the workpiece than the drag cup .
Page Maintenance ..................................................................................................... Section D Safety Precautions ...................................................................................................D-1 Capacitor Discharge Procedure .
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC SAFETY PRECAUTIONS ELECTRIC SHOCK can kill. • Only qualified personnel should perform this mainte- nance.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC MAINTENANCE PROCEDURE NOTE: See Figure D.1. 1. Disconnect input power to the machine.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC MAINTENANCE PRO-CUT 60 D-3 ROUTINE AND PERIODIC MAINTENANCE 1.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC MAINTENANCE PRO-CUT 60 D-4 .
NOTES D-5 PRO-CUT 60 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC.
FIGURE E.1 Block Logic Diagram Page Theory of Operation Section ...................................................................... Section E Power Supply Operation .............................................................................E-1 - E-4 Input Line V oltage and Main Transformer .
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC INPUT LINE VOL T AGE AND MAIN TRANSFORMER The desired single-phase input power is connect- ed to the Pro-Cut 60 through a line switch located on the front panel of the machine.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC THEOR Y OF OPERA TION PRO-CUT 60 E-2 FIGURE E.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC PRO-CUT 60 HIGH VOL T AGE / .
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC THEOR Y OF OPERA TION PRO-CUT 60 E-4 FIGURE E.6 - Pilot Lead Circuit FIGURE E.5 - Pilot Arc PILOT ARC The Pro-Cut 60 has a smooth, continuous pilot arc.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC PRO-CUT 60 E-5 TRANSIST OR SWITCHING OPERA TION A transistor is a solid state device consisting of three layers of silicon crystal.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC THEOR Y OF OPERA TION PRO-CU.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC PRO-CUT 60 E-7 NOTES.
PRO-CUT 60 Section F T ABLE OF C O NTENTS - TROUBLESHOOTING & REP AIR SECTION - Page T roubleshooting & Repair Section .............................................................................Section F Safety Precautions...................
TROUBLESHOOTING & REP AIR PRO-CUT 60 F-1 HOW T O USE TROUBLESHOOTING GUIDE Service and Repair should only be performed by Lincoln Electric Factory T rained Personnel. Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty .
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING PRO-CUT 60 F-2 CAUTION: Sometimes machine failures appear to be due to PC board failures.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AI.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR PRO-CUT 60 F-4 Observe Safety Guidelines detailed in the beginning of this manual.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR PRO-CUT 60 F-5 PROBLEMS (SYMPTOMS) The air begins to flow , the "OUTPUT ON" LED lights for a short time, but no pilot arc is established.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR PRO-CUT 60 F-6 Observe Safety Guidelines detailed in the beginning of this manual.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR PRO-CUT 60 F-7 PROBLEMS (SYMPTOMS) The "THERMAL" LED is lit.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR PRO-CUT 60 F-8 Observe Safety Guidelines detailed in the beginning of this manual.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR PRO-CUT 60 F-9 PROBLEMS (SYMPTOMS) Airflow does not shut off.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR PRO-CUT 60 F-10 Observe Safety Guidelines detailed in the beginning of this manual.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR PRO-CUT 60 F-1 1 PROBLEMS (SYMPTOMS) The arc starts but sputters badly .
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC G2015 PRO•CUT 60 SINGLE PH.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC CAP ACITOR DISCHARGE PROCEDURE Failure to follow this capacitor discharge procedure can result in electric shock.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR PRO-CUT 60 F-14 CAP ACITOR DISCHARGE PROCEDURE PROCEDURE NOTE: See Figure F .
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC T ORCH, TORCH CABLE ASSEMBL .
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR PRO-CUT 60 F-16 T ORCH, TORCH CABLE ASSEMBL Y , INTERNAL TRIGGER, AND SAFETY CIRCUIT TEST TORCH AND CABLE RESIST ANCE TEST PROCEDURE 1.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC d.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR PRO-CUT 60 F-18 INTERNAL TRIGGER AND SAFETY CIRCUIT TEST PROCEDURE 1.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC 8.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC G2015 PRO•CUT 60 SINGLE PH.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TEST DESCRIPTION This test will identify any problems or faults in the T ransistor Module.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC MA TERIALS NEEDED - Analog V olt/Ohmmeter (Multimeter) with RX10 or RX1000 scale.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC L7941 POWER BOARD J22 1J22 2.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AI.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR PRO-CUT 60 (12/95) F-25 MAIN TRANSFORMER TEST TEST PROCEDURE 1.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR PRO-CUT 60 F-26 MAIN TRANSFORMER TEST CONTROL PC BOARD POWER PC BOARD CONTROL RELA Y (CR2) FIGURE F .
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AI.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC L7941 POWER BOARD J22 1J22 2J22 1J20 4J22 2J20 3J22 4J20 #40 NEG C C LEADS NEG LEAD H1 LEAD H1 H2 H2 LEAD #40 LEADS J20 G1 G2 B 40 J21 1J21 MOUNTING SCREWS TEST PROCEDURE 1 .
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AI.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC T est D: T est for 0.2 VDC to 0.3 VDC Gate Drive V oltages to the SCR Module. NOTE: This test requires that the torch trigger be pulled to activate the circuit.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AI.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AI.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC T est B: T est Resistance of High V oltage T ransformer Primary 1. Disconnect input power to machine.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AI.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC ON/OFF POWER SWITCH REMOV AL (LA TER CODES MA Y HA VE TOGGLE SWITCH) TROUBLESHOOTING & REP AIR PRO-CUT 60 F-35 REMOV AL/REPLACEMENT PROCEDURE 1.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR PRO-CUT 60 F-36 CONTROL BOARD REMOV AL Printed Circuit Boards can be damaged by static electricity .
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR PRO-CUT 60 F-37 CONTROL BOARD REMOV AL REMOV AL/REPLACEMENT PROCEDURE 1.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR PRO-CUT 60 F-38 POWER BOARD REMOV AL Printed Circuit Boards can be damaged by static electricity .
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC L7941 POWER BOARD J22 1J22 2.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC 8. Remove the four mounting Phillips head screws holding the Power Board to the SCR module.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR PRO-CUT 60 F-41 TRANSIST OR MODULE REMOV AL Printed Circuit Boards can be damaged by static electricity .
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AI.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR PRO-CUT 60 F-43 SCR MODULE REMOV AL Printed Circuit Boards can be damaged by static electricity .
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR PRO-CUT 60 F-44 SCR MODULE REMOV AL REMOV AL/REPLACEMENT PROCEDURE NOTE: See Figure F .
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR PRO-CUT 60 F-45 SCR MODULE REMOV AL b. Rinse the heat sink surface with alcohol or acetone.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC REMOV AL/REPLACEMENT DESCRIPTION This procedure will assist you in removing or replacing the fan blade and fan motor in case of a faulty motor or broken fan blade.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC REMOV AL/REPLACEMENT PROCEDURE NOTE: See Figure F .17. 1. Disconnect input power to the machine.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC 9. Pull the rubber air line hose into the machine out of the rubber grommet. Be sure to keep the Case Back Assembly support- ed.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AI.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR PRO-CUT 60 F-50 TORCH HEAD REMOV AL/REPLACEMENT REMOV AL/REPLACEMENT PROCEDURE NOTE: See Figure F .
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC TROUBLESHOOTING & REP AIR PRO-CUT 60 F-51 TORCH HEAD REMOV AL/REPLACEMENT d.
INPUT IDLE AMPS MAXIMUM ACCEPT ABLE OUTPUT VOL T AGE - A T MINIMUM OUTPUT SETTING MINIMUM ACCEPT ABLE OUTPUT VOL T AGE - A T MAXIMUM OUTPUT SETTINGS RECOMMENDED METERS FOR MACHINE OUTPUT TESTS VOL TME.
Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC F-53 NOTES PRO-CUT 60.
Page Electrical Diagrams ...................................................................................... Section G Status Board Schematic (M15601) ..........................................................................G-2 Bypass Board Schematic (M15603) .
ELECTRICAL DIAGRAMS PRO-CUT 60 G-2 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Mast.
ELECTRICAL DIAGRAMS PRO-CUT 60 G-3 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC G-3 BYP ASS BOARD SCHEMA TIC DIAGRAM (M15603) C2 C7 C8 C1 C3 C5 C6 C10 C4 C9 TP1 .
ELECTRICAL DIAGRAMS PRO-CUT 60 G-4 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Mast.
NOTES PRO-CUT 60 G-5 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC.
ELECTRICAL DIAGRAMS PRO-CUT 60 G-6 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Mast.
ELECTRICAL DIAGRAMS PRO-CUT 60 G-7 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC CONTROL BOARD X4 . . . . . . . . . . . . . .
ELECTRICAL DIAGRAMS PRO-CUT 60 G-8 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC POWER BOARD L7941-3 POWER BOARD NOTE: Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting.
ELECTRICAL DIAGRAMS PRO-CUT 60 G-9 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC POWER BOARD Item . . . . . . . . . . . . . .
ELECTRICAL DIAGRAMS PRO-CUT 60 G-10 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Mas.
ELECTRICAL DIAGRAMS PRO-CUT 60 G-11 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC ST A TUS PC BOARD M15601 Item . . . . . . .
ELECTRICAL DIAGRAMS PRO-CUT 60 G-12 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Mas.
ELECTRICAL DIAGRAMS PRO-CUT 60 G-13 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC BYP ASS PC BOARD (M15603) Item . . . . . . .
ELECTRICAL DIAGRAMS PRO-CUT 60 G-14 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Mas.
ELECTRICAL DIAGRAMS PRO-CUT 60 G-15 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC BYP ASS PC BOARD (M17322) Item . . . . . . .
ELECTRICAL DIAGRAMS G-16 PRO-CUT 60 NOTE: This diagram is for reference only . It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels. WIRING DIAGRAM FOR CODES 101 12, 10118 NOTE: This diagram is for reference only .
ELECTRICAL DIAGRAMS G-17 PRO-CUT 60 WIRING DIAGRAM FOR CODES 9819, 10096 STATUS BOARD 1 2 3 4 5 6 8 7 J9 211 212 213 214 215 216 218 325 326 SAFETY RESET S3 2 L2 S1 TS1 TO PRIMARY COILS TO SUPPLY LINE.
ELECTRICAL DIAGRAMS G-18 PRO-CUT 60 CONTROL BOARD SCHEMA TIC DRAWING (G2015) 2.21K R30 P8 J8 1 P8 J8 2 P8 J8 13 P8 J8 9 475 R154 2.21K R174 P2 J2 6 "THERMOSTAT" 1.00K R74 1.0 50V C18 P8 J8 8 600mA 40V Q15 10K R104 P8 J8 15 1W 5.1V DZ14 P8 J8 6 .
ELECTRICAL DIAGRAMS G-19 PRO-CUT 60 POWER BOARD SCHEMA TIC DESIGN NOTE: Lincoln Electric assumes no responsibility for liablilities resulting from board level troubleshooting. PC Board repairs will invalidate your factory warranty . Individual Printed Circuit Board Components are not available from Lincoln Electric.
SVM ERR OR REPORTING FORM W e need to know if there are errors in our manuals . We also v alue any suggestions as to additional tests or procedures that would mak e this SVM a better tool for y ou.
Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il Lincoln Electric PRO-CUT 60 SVM104-A è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del Lincoln Electric PRO-CUT 60 SVM104-A - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso Lincoln Electric PRO-CUT 60 SVM104-A imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul Lincoln Electric PRO-CUT 60 SVM104-A ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il Lincoln Electric PRO-CUT 60 SVM104-A, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del Lincoln Electric PRO-CUT 60 SVM104-A.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il Lincoln Electric PRO-CUT 60 SVM104-A. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo Lincoln Electric PRO-CUT 60 SVM104-A insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.
