Manuale d’uso / di manutenzione del prodotto POWER WAVE IM10040 del fabbricante Lincoln Electric
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• Sales and Service through Subsidiaries and Distributors Worldwide • Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.
!*- )"$) FEM;H;:;GK?FC;DJ 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors.
-- 4.97D8KHD 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc when welding or observing open arc welding. Headshield and filter lens should conform to ANSI Z87. I standards.
!*- ' /-$'' 4 FEM;H;:;GK?FC;DJ 8.a. Turn off input power using the disconnect switch at the fuse box before working on the equipment. 8 .b . Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’s recommendations.
+-R0/$*). ._- /R Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes: .TH;JS+EKH.
/#$..(+' *0( )/$.0. !*-] ^(#$) .*)' 4 L L .! /4 Electromagnetic Compatibility (EMC) Conformance Products displaying the CE mark are in conf.
/#$..(+' *0( )/$.0. !*-] ^(#$) .*)' 4 L? L? .! /4 Electromagnetic Compatibility (EMC) The size of the surrounding area to be considered will depend on the structure of the building and other activities that are taking place.
L?? L?? Thank Y ou for selecting a ,0'$/4 product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product ••• as much pride as we have in bringing this product to you! -;7:J>?I*F;H7JEHI (7DK7B9ECFB;J;BO before attempting to use this equipment.
L??? L??? / ' *!*)/ )/. Page $DIJ7BB7J?ED .
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$)./ '' /$*) +*2 -21 V / #)$' .+ $!$ /$*).+*2 -2 1 V - *(( ) $)+0/2$- )!0. .$5 . $)+0/ 1*'/" +#.
$)./ '' /$*) +*2 -21 V +#4.$'$( ).$*). / (+ - /0- -)" . # $"#/ 18.8in (478mm) (* ' K2675-2 2$/# 14.00in (356mm) +/# 27.4in (697mm) 2 $"#/ 100.
$)./ '' /$*) +*2 -21 V J>?I ;DJ?H; ?DIJ7BB7J?EDI;9J?ED 8;<EH; OEKIJ7HJ ?DIJ7BB7 J?ED ' /-$.
$)./ '' /$*) +*2 -21 V $)+0/*)) /$*) *DBO 7 GK7B?<?;: ;B;9JH?9?7D I>EKB: 9EDD;9J J>; ?DFKJ B;7:.
$)./ '' /$*) +*2 -21 V - *(( ) 2*-& ' .$5 .!*- -2 '$)" A 15 ft. work cable is provided with the POWER WAVE® C300. This cable is appropriately sized for all of the POWER WAVE® C300’s welding procedures.
$)./ '' /$*) +*2 -21 V 3 3 4 4 2 2 1 1 3 3 4 4 2 2 1 1 !KD9J?ED 4-pin trigger con- nector for push- only guns.
$)./ '' /$*) +*2 -21 V 5. Attach one end of the inlet hose to the outlet fitting of the flow regulator. Attach the other end to the welding system shielding gas inlet. Tighten the union nuts with a wrench.
$)./ '' /$*) +*2 -21 V '*$)".+**'.*!2$- U&;;F>7D:I>7?H9BEJ>?D=7D:JE.
$)./ '' /$*) +*2 -21 V 2$- -$1 *)!$"0- /$*) (See Figure A.4) >7D=?D=J>;"KD-;9;?L;HKI>?D= ' /-$.
$)./ '' /$*) +*2 -21 V "0)0. The Magnum 350PRO is the recommended gun for the POWER WAVE® C300. Refer to the Magnum 350PRO’s operators manual for installation instruc- tions.
$)./ '' /$*) +*2 -21 V /$"2 '$)" (Figure A.7) Tig uses Electrode Negative Polarity so for this appli- cation, connect the Tig torch to the negative (-) output stud and connect the work clamp to the positive (+) output stud.
*+ - /$*) +*2 -21 V U ' /-$ .#*& ) &$'' 0DB;II KI?D= *' ! <;7 JKH;.
*+ - /$*) +-*0/ .-$+/$*) The Power Wave® C300 is a high performance multi- process machine with GMAW, FCAW, SMAW, DC TIG, and pulse capability. It will offer a premier weld- ing performance solution for specific areas such as aluminum, stainless, nickel where size and weight are an issue.
*+ - /$*) .$")! /0- . 'E7:;:M?J>.J7D:7H:!;7JKH;I • Multiple process DC output range: 5 - 300 Amps. • 200 – 600 VAC, 1/3 phase, 50-60Hz input power. • New and Improved Line Voltage Compensation holds the output constant over wide input voltage fluctuations.
*+ - /$*) . !-*)/*)/-*'. All operator controls and adjustments are located on the case front of the Power Wave. .;;!?=KH; ' !/$.+'4 Shows wire feed speed or amper- age, ' !/&)* - Adjusts value in left display.
*+ - /$*) +*2 -21 V . &*)/-*'. /# -) /*)) /*- +*2 -*- ".
*+ - /$*) $)/ -)' *)/-*'. E:; .+$)' -& 2$- -$1 +- ..0- -( /#0(.- 2!*-. 0-$)"/# 2 '$)""0) "0)0.
*+ - /$*) (&$)" 2 ' 2$/# 2 1 !*-( / #)*'*"4 +*2 -.*0- . (&$)"2 ' />; I;HL?9;78?.
*+ - /$*) +*2 -21 V START OPTIONS END OPTIONS SETUP WELD MODE UltimArc™ Control LESS AMPS MORE AMPS OUTPUT OFF OUTPUT ON + + AMPS WIRE FEED SPEED (WFS) VO.
*+ - /$*) .( 2./$&2 '$)" SMAW is most often used for outdoor construction, pipe welding and general repairs. The wire feeder controls Amperage, Output Control and Arc Force dur- ing SMAW welding.
*+ - /$*) )*).4) -"$ "( 2 ) ! 2 2 '$)" In non-synergic modes, the WFS control is similar to a conventional CV power source where WFS and volt- age are independent adjustments.
*+ - /$*) "( 2($".4) -"$2 '$)" For each wire feed speed, a corresponding voltage is preprogrammed into the machine. The nominal pre- programmed voltage is the best average voltage for a given wire feed speed, but may be adjusted to prefer- ence.
*+ - /$*) +*2 -21 V ./ ' )./ $)' ...4) -"$"( 2 ++0'. ($"2 '$)" Trim .50 Arc Length S ho rt Trim 1 .00 Arc L ength M ed ium Trim 1.
*+ - /$*) ./ ' ) ./ $)' .. "( 2+ +0'. ($"2 '$)" +*2 -21 V START OPTIONS END OPTIONS SETUP WELD MODE UltimArc™ Control Less Deposition More Deposition Shorter Arc Longer Arc + + AMPS WFS VOLTS TRIM 220 1.
*+ - /$*) +*2 -21 V '0($)0( .4) -"$ "( 2+ +0'. ($") "( 2++ +0'.
*+ - /$*) +*2 -21 V '0($)0( "( 2+ +0'. ($" ) "( 2 ++ +0'.
2 '(* . -#$)" The Weld Mode Search feature allows the selection of a welding mode based on certain criteria (wire size, process type, etc.). . -#$)"!*- 2 '(* To search for a mode, turn the control knob until “Weld Mode Search” is displayed.
*+ - /$*) 0' +-* 0- ( (*- 4 + ) ' *+ - /$*) The Dual Procedure/Memory Panel performs three functions: U2;B:FHE9;:KH;I;B;9J?ED U(;CEHOI7L;7D:H;97BB U'?C?JII;JJ?D= There are two procedure memories ( and ) and eight user memories (1-8).
*+ - /$*) To set limits, press the desired memory button 1-8 and hold for 5 seconds. Release the memory button when the LED begins to blink rapidly and the MSP4 displays "Memory X Set Limits" as shown below. +*2 -21 V '$($/.
*+ - /$*) +*2 -21 V If the passcode does not equal zero (0000), enter the passcode now. If the passcode has been forgotten, a p.c. computer application or Palm O.S. application is required to change the passcode.
*+ - /$*) +*2 -21 V ./ + ./ + /-$"" - *+ - /$*) The 2-Step - 4-Step switch changes the function of the gun trigger. 2-Step trigger operation switches the welding output ON-OFF in direct response to the trig- ger.
*+ - /$*) +*2 -21 V 3(+' ./ +/-$"" - Simple operation The simplest trigger operation occurs with a 2 Step trigger and the Start, Crater and Burnback functions all set to OFF.
*+ - /$*) +*2 -21 V 3(+' ./ + /-$"" - Improved Arc Start and Arc End. Tailoring the arc start and arc end is a common method for reducing spatter and improving weld quality.
*+ - /$*) +*2 -21 V 2 ' After upslope, the power source output and the wire feed speed continue at the weld settings.
*+ - /$*) +*2 -21 V Shielding Gas I dle Pre flow Strike Wel d Burn ba ckPost flowIdle WFS On Off Run -in Off Weld Off Weld Arc Established Trigger Pulled Trigger Released 4 Step Trigg er Start = O FF Crater = OFF Bu rnback = OFF 1.
*+ - /$*) +*2 -21 V 3(+' ./ + /-$"" - Manual control of Start and Crater times with Burnback ON. The 4 step trigger sequence gives the most flexibility when the Start, Crater and Burnback functions are active.
*+ - /$*) 3. *F;H7J?EDM?J>+*2 -21 V • Install the spool gun per the installation instructions • Turn the Power Wave® C300 input power ON. • Make sure the machine is configured for spool gun operation (see parameter + in the Set-up Menu sec- tion).
*+ - /$*) +*2 -21 V • The Power Wave® C300 is now configured and ready to weld in the synergic mode. • Adjustment of the SPD value from the set value has the affect of adjusting trim or arc length.
*+ - /$*) +*2 -21 V . / 0+! /0- .( )0 (See Figure B.16) 1. To access the set-up menu, press the -?=>J and ';<J buttons of the (.
*+ - /$*) +*2 -21 V +7H7C;J;H ;<?D?J?ED N?J.;JKF(;DK + This option is used to exit the setup menu. When P.0 is displayed, press the Left Button to exit the setup menu. + 2?H;!;;:.
*+ - /$*) +*2 -21 V +7H7C;J;H ;<?D?J?ED + +HE9;:KH;>7D=;(;J>E: Selects how remote procedure selection (A/B) will be made. The selected procedure can be changed locally at the user interface by pressing the 'A-Gun-B' button.
*+ - /$*) +*2 -21 V +7H7C;J;H ;<?D?J?ED + "KD*<<I;J:@KIJC;DJ This option adjusts the wire feed speed calibration of the pull motor of a push-pull gun. This should only be performed when other possible corrections do not solve any push-pull feeding problems.
*+ - /$*) +*2 -21 V +7H7C;J;H ;<?D?J?ED + +KI>+KBB"KD&DE8;>7L?EH This option determines how the potentiometer on the Push/Pull torch will behave.
*+ - /$*) +*2 -21 V +7H7C;J;H ;<?D?J?ED + H9.J7HJ'EII HHEH/?C; This option can be used to optionally shut off output if an arc is not established, or is lost for a specified amount of time.
*+ - /$*) +*2 -21 V +7H7C;J;H ;<?D?J?ED + 1?;M!7J7B'E=I Used for viewing all the system fatal logs. Press the Right Button to enter the option. Rotate Control Knob to select the desired fatal log to read.
*+ - /$*) +*2 -21 V +7H7C;J;H ;<?D?J?ED + (;CEHOKJJED?I78B; Disables the specified memory button(s). When a memory is disabled, welding procedures can- not be restored from or saved to that memory.
*+ - /$*) +*2 -21 V +7H7C;J;H ;<?D?J?ED + 0$B;7HBB(;CEH?;I Allows the operator to quickly set all memories to the default weld mode and welding parame- ters. Presently, this option does not exist in any setup menu.
..*-$ . +*2 -21 V *+/$*). ..*-$ . ./$&*+/$*). & ..*- 4&$/ CF For stick welding. Includes 20 ft. (6.1m) #6 electrode cable with lug, 15 ft.
..*-$ . 2$- ! -*+/$*). & +4/#*)+'0. +0.#+0'' "0) Air-Cooled, 15 ft.(4.5m). Requires K2910-1, 7-pin to 12-pin adapter. & +4/#*)+'0.
($)/ )) +*2 -21 V .! /4 +- 0/$*). 2 -)$)" ' /-$.#*&97DA?BB U E DEJ EF;H7J; M?J> 9E.
/-*0' .#**/$)" +*2 -21 V If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your 'E97B'?D9EBDKJ>EH?P;:!?;B:.
/-*0' .#**/$)" +*2 -21 V If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your 'E97B'?D9EBDKJ>EH?P;:!?;B:.
/-*0' .#**/$)" +*2 -21 V Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your 'E97B'?D9EBDKJ>EH?P;:!?;B:.
/-*0' .#**/$)" +*2 -21 V Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your 'E97B'?D9EBDKJ>EH?P;:!?;B:.
/-*0' .#**/$)" +*2 -21 V *8I;HL;7BB.7<;JO"K?:;B?D;I:;J7?B;:J>HEK=>EKJJ>?IC7DK7B If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your 'E97B'?D9EBDKJ>EH?P;:!?;B:.
/-*0' .#**/$)" +*2 -21 V Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your 'E97B'?D9EBDKJ>EH?P;:!?;B:.
/-*0' .#**/$)" +*2 -21 V Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your 'E97B'?D9EBDKJ>EH?P;:!?;B:.
/-*0' .#**/$)" +*2 -21 V Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your 'E97B'?D9EBDKJ>EH?P;:!?;B:.
! $"-(. ! +*2 -21 V )*/ This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels.
! $( ).$*)+-$)/ ! +*2 -21 V 18.80 6.93 13.94 27.43 24.04 18.80 6.93 13.94 2 7.43 24.04.
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2 -)$)" 1$.* +- 0$*) // )/$*) 2 -)0)" / )Q[* .F7D?I> !H;D9> ";HC7D +EHJK=K;I; %7F7D;I; >?D;I; &EH;7D H78?9 READ AND UNDERST AND THE MANUFACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE USED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES.
2 -)$)" 1$.* +- 0$*) // )/$*) 2 -)0)" / )Q[* .F7D?I> !H;D9> ";HC7D +EHJK=K;I; %7F7D;I; >?D;I; &EH;7D H78?9 LEIA E COMPREENDA AS INSTRUÇÕES DO F ABRICANTE P ARA ESTE EQUIPAMENTO E AS P ARTES DE USO, E SIGA AS PRÁ TICAS DE SEGURANÇA DO EMPREGADOR.
• Sales and Service through Subsidiaries and Distributors Worldwide • Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.
Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il Lincoln Electric POWER WAVE IM10040 è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del Lincoln Electric POWER WAVE IM10040 - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso Lincoln Electric POWER WAVE IM10040 imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul Lincoln Electric POWER WAVE IM10040 ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il Lincoln Electric POWER WAVE IM10040, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del Lincoln Electric POWER WAVE IM10040.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il Lincoln Electric POWER WAVE IM10040. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo Lincoln Electric POWER WAVE IM10040 insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.