Manuale d’uso / di manutenzione del prodotto AUTODRIVE 4R90 del fabbricante Lincoln Electric
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OPERA TOR’S MANUAL • Sales and Service through Subsidiaries and Distributors Worldwide • Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com • World's Leader in Welding and Cutting Products • Copyright © Lincoln Global Inc.
FOR ENGINE powered equipment. 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors.
ii SAFETY ii ARC RA YS can burn. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc when welding or observing open arc welding. Headshield and filter lens should conform to ANSI Z87. I standards.
iii SAFETY iii FOR ELECTRICALL Y powered equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working on the equipment. 8 . b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’s recommendations.
iv SAFETY iv Mar. ‘93 PRÉCAUTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes: Sûreté Pour Soudage A L’Arc 1.
v v T T h h a a n n k k Y Y o o u u for selecting a QUALITY product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product ••• as much pride as we have in bringing this product to you! Read this Operators Manual completely before attempting to use this equipment.
vi vi T ABLE OF CONTENTS Page –––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––– Installation .
A-1 INST ALLA TION A-1 AutoDrive 4R90 TEMPERA TURE RANGE OPERATION: -40°F to 104°F (-40°C to 40°C) STORAGE: -40°F to 185°F (-40°C to 85°C) INPUT VOL T AGE, CURRENT TECHNICAL SPECIFICA TIONS – AutoDrive 4R90 (K2685-2) HEIGHT WIDTH LENGTH WEIGHT 8.
WELD CABLE SIZE Table A.1 located below are copper cable sizes rec- ommended for different currents and duty cycles. Lengths stipulated are the distance from the welder to work and back to the welder again. Cable sizes are increased for greater lengths primarily for the purpose of minimizing cable drop.
A-3 INST ALLA TION AutoDrive 4R90 A-3 COAXIAL WELD CABLE Coaxial welding cables are specially designed welding cables for STT™ and pulse welding. Coaxial weld cables feature low inductance, allowing fast changes in the weld current. Regular cables have a higher inductance which may distort the STT™ waveshape.
A-4 INST ALLA TION AutoDrive 4R90 A-4 A B K H N L C D M G F E J I POWER SOURCE WIRE FEEDER A B K H N L C D M G F E J I Function Motor Power Motor Power Gas Solenoid Gas Solenoid Reserved Reserved “2.
A-5 INST ALLA TION AutoDrive 4R90 A-5 SHIELDING GAS CONNECTION CYLINDER may explode if damaged. • Keep cylinder upright a nd chained to support. • Keep cylinder away from areas where it may be damaged. • Never lift welder with cylinder attached.
A-6 INST ALLA TION AutoDrive 4R90 A-6 WIRE DRIVE CONFIGURA TION (See Figure A.2) CHANGING THE GUN RECEIVER BUSHING ELECTRIC SHOCK can kill. • Turn the input power OFF at the welding power source before instal- lation or changing drive rolls and/or guides.
A-7 INST ALLA TION AutoDrive 4R90 A-7 PROCEDURE TO INST ALL DRIVE ROLLS AND WIRE GUIDES ELECTRIC SHOCK can kill. • Turn the input power OFF at the weld- ing power source before installation or changing drive rolls and/or guides. • Do not touch electrically live parts.
A-8 INST ALLA TION AutoDrive 4R90 A-8 CONDUIT INST ALLA TION The K1546-xx series of conduits are compatible with K515-xx, K565-xx, Wire Wizard and Electron Beam Technologies conduits. To install conduit to the wire drive: 1. Slide the conduit bushing into the feed plate and secure with the set screw.
A-9 INST ALLA TION AutoDrive 4R90 A-9 SYSTEM SET -UP NEW ARMS Arc Link X T Co nne ctio n Arc Link (5 P in) Wo rk Se nse Wir e F eed er (14 Pi n) Ro bot ic Torc h Po wer W av e i 400 K2 669 -1 Wo rk Pi.
B-1 OPERA TION AutoDrive 4R90 B-1 • ELECTRIC SHOCK CAN KILL. Unless using COLD FEED fea- ture, when feeding with gun trig- ger, the electrode and drive mechanism are always electri- cally energized and could remain energized several sec- onds after the welding ceases.
B-2 OPERA TION B-2 AutoDrive 4R90 DEFINITION OF WELDING TERMS GMAW • Gas Metal Arc welding FCAW • Flux Core Arc Welding STT™ • Surface Tension Transfer PRODUCT DESCRIPTION General Physical Description The AutoDrive 4R90 wire feeders are powerful yet compact wire drives for robotic and hard automation applications.
C-1 ACCESSORIES C-1 AutoDrive 4R90 WIRE TYPE Steel Wires: Cored Wires: Aluminum Wires: KITS ELECTRODE SIZE KP1505-030S .023-.030 (0.6-0.8mm) KP1505-035S .035 (0.9mm) KP1505-040S .040 (1.0mm) KP1505-045S .045 (1.2mm) KP1505-035C .030-.035" (0.8-0.
C-2 ACCESSORIES C-2 AutoDrive 4R90 K1500-4 K1500-5 K489-7 K515-xx K565-xx K1546-1 Gun Receiver Bushing (for gun with K466-3 Lincoln gun connec- tors; compatible with Miller® guns.) Gun Receiver Bushing (compatible with Oxo® guns.) Gun Receiver Bushing (for Lincoln Fast-Mate guns.
C-3 ACCESSORIES C-3 AutoDrive 4R90 K2175-1 K2175-2 K895-2 K836-1 K884-5 K884-6 K1796-xx K1785-xx K1733-1 K590-6 500 lb Accu-Pak Box Payoff Kit 1000 lb Accu-Pak Box Payoff Kit Rotary Wire Dispenser Der.
D-1 MAINTENANCE D-1 AutoDrive 4R90 ELECTRIC SHOCK can kill. • Turn the input power OFF at the welding power source before installation or changing drive rolls and/or guides.
E-1 TROUBLESHOOTING E-1 AutoDrive 4R90 If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
E-2 TROUBLESHOOTING E-2 AutoDrive 4R90 Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
E-3 TROUBLESHOOTING E-3 AutoDrive 4R90 Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
F-1 DIAGRAMS F-1 AutoDrive 4R90 B M 2 1 56 2 55 2A TA C H IN TE R F A CE P C B D W IR ING DI A G RA M A UT OD RI V E 4 R90 /4 R 220 FE ED ER FE E D PL AT E P 1 8 M OT O R / G E A R BOX W TA CH 53 1 B .
F-2 DIMENSION PRINT F-2 AutoDrive 4R90 6.02” 4.72” 3.02” 7.50” 3.50” 8 . 3 5 " 1 . 4 6 " 1 . 9 7 " 0 . 6 2 " 8.35” 9.02” 8.
NOTES AutoDrive 4R90.
NOTES AutoDrive 4R90.
NOTES AutoDrive 4R90.
W ARNING A VISO DE PRECAUCION A TTENTION W ARNUNG A TENÇÃO Spanish French German Portuguese Japanese Chinese Korean Arabic READ AND UNDERST AND THE MANUF ACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE USED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES.
W ARNING A VISO DE PRECAUCION A TTENTION W ARNUNG A TENÇÃO Spanish French German Portuguese Japanese Chinese Korean Arabic LEIA E COMPREENDA AS INSTRUÇÕES DO F ABRICANTE PARA ESTE EQUIP AMENTO E AS P AR TES DE USO, E SIGA AS PRÁTICAS DE SEGURANÇA DO EMPREGADOR.
• Sales and Service through Subsidiaries and Distributors Worldwide • Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.
Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il Lincoln Electric AUTODRIVE 4R90 è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del Lincoln Electric AUTODRIVE 4R90 - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso Lincoln Electric AUTODRIVE 4R90 imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul Lincoln Electric AUTODRIVE 4R90 ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il Lincoln Electric AUTODRIVE 4R90, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del Lincoln Electric AUTODRIVE 4R90.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il Lincoln Electric AUTODRIVE 4R90. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo Lincoln Electric AUTODRIVE 4R90 insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.
