Manuale d’uso / di manutenzione del prodotto 11498 del fabbricante Lincoln Electric
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PIPELINER ® 200D KUBO T A P I P E L I N ER 200D OPERA TOR’S MANUAL For Machines with Code Number 11498, 11591, 11644 IM965-B March, 2010 Safety Depends on You Lincoln arc welding equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation .
FOR ENGINE powered equipment. 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors.
ii SAFETY ii ARC R A Y S can bur n. 4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc when welding or observing open arc welding. Headshield and filter lens should conform to ANSI Z87. I standards.
iii SAFETY iii FOR ELECTRIC ALL Y pow er ed equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working on the equipment. 8 .b . Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer’s recommendations.
iv SAFETY iv Mar ‘93 PRÉCAUTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes: Sûreté Pour Soudage A L’Arc 1.
v v T T h h a a n n k k Y Y o o u u for selecting a QUALITY product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product ••• as much pride as we have in bringing this product to you! Read this Operators Manual completely before attempting to use this equipment.
vi vi T ABLE OF CONTENTS Page Installation .......................................................................................................Section A Technical Specifications ......................................................................
INST ALLA TION PIPELINER® 200D KUBOTA A-1 A-1 TECHNICAL SPECIFICA TIONS - PIPELINER® 200D KUBOT A Make/Model Description Speed (RPM) Displacement Starting Capacities System 4 Cylinder 4 Cycle 148.53 cu. in 12VDC battery Fuel: 15 gal. Naturally Aspirated (2.
A-2 INST ALLA TION PIPELINER® 200D KUBOTA A-2 GENERAL DESCRIPTION The Pipeliner® 200D is a heavy duty engine driven DC arc welding power source capable of providing DC constant current output for stick welding and DC TIG welding.
A-3 INST ALLA TION PIPELINER® 200D KUBOTA A-3 PRE-OPERA TION IN ST ALLA TION EXHAUST SP ARK ARRESTER Some federal, state or local laws may require that engines be equipped with exhaust spark arresters when they are operated in certain locations where unarrested sparks may present a fire hazard.
PRE-OPERA TION SER VICE READ the engine operating and maintenance instruc- tions supplied with this machine.- OIL This unit is supplied from the factory with the engine crankcase filled with a high quality SAE 10W/30 oil. This oil should be acceptable for most typical ambient temperatures.
A-5 INST ALLA TION PIPELINER® 200D KUBOTA A-5 Battery Charging The PIPELINER® 200D KUBOTA is equipped with a wet charged battery. The charging current is automat- ically regulated when the battery is low (after starting the engine) to a trickle current when the battery is fully charged.
B-1 OPERA TION B-1 ENGINE OPERA TION Operate the welder with the doors closed. Leaving the doors open changes the designed air flow and can cause overheating. STARTING THE PIPELINER® 200D KUBOTA V2403M DIESEL ENGINE 1. Turn the “IDLER” switch to “HIGH”.
B-2 OPERA TION B-2 PIPELINER® 200D KUBOTA WELDER OPERA TION ------------------------------------------------------------------------ DUTY CYCLE The NEMA output rating of the PIPELINER® 200D KUBOTA is 200 amperes at 28 arc volts on a 60% duty cycle (consult Specifications in this manual for alternate ratings).
B-3 OPERA TION B-3 PIPELINER® 200D KUBOTA IDLER OPERATION Start the engine with the “Idler” switch in the “High” position. Allow it to run at high idle speed for several minutes to warm the engine. See Specifications for operating speeds. The idler is controlled by the “Idler” toggle switch on the welder control panel.
WIRE FEED OPTIONS Wire Feed Module (K623- 1) - Provides constant voltage (CV) ou tput with improved arc stability for Innershield welding. Excellent for MIG welding. Recommended wire feeders are the LN-7, LN-23P and LN-25. (Factory installed on the K1643-6).
D-1 MAINTENANCE D-1 SAFETY PRECAUTIONS GENERAL INSTRUCTIONS 1. Blow out the welder and controls with an air hose at least once every two months. In particularly dirty locations, this cleaning may be necessary onc e a week. Use low pressure air to avoid driving dirt into the insulation.
D-2 MAINTENANCE D-2 Replace brushes when they wear within 1/4”(3.5mm) of the pigtail. A complete set of replacement brushes should be kept on hand. Lincoln brushes have a curved face to fit the commutator.
D-3 D-3 PIPELINER® 200D KUBOTA MAINTENANCE If necessary use shorter periods. These preventive maintenance periods apply to average conditions of operation. Above operations to be carried out by trained personnel with reference to the workshop manual where necessary.
E-1 TROUBLESHOOTING PIPELINER® 200D KUBOTA E-1 If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
E-2 TROUBLESHOOTING E-2 PIPELINER® 200D KUBOTA Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
E-3 TROUBLESHOOTING E-3 PIPELINER® 200D KUBOTA Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
E-4 TROUBLESHOOTING E-4 PIPELINER® 200D KUBOTA Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
E-5 TROUBLESHOOTING E-5 PIPELINER® 200D KUBOTA Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.
E-6 TROUBLESHOOTING PIPELINER® 200D KUBOTA E-6 ELECTRONIC IDLER TROUBLESHOOTING GUIDE With Idler Control Switch in the Auto Position, Engine Will Not Return to Low Idle in Approximately 15 Seconds Af.
With Idler Control Switch in the AUTO Position, Engine Will Not Pick Up Speed When: The Arc is Struck Both Auxiliary Load 2 . Check Idler circuit wiring. Possible Problems are wires from Current Sensing Board reversed at idler switch or wires connected incorrectly at Current Sensor Molex plug.
F-1 DIAGRAMS F-1 PIPELINER® 200D KUBOTA NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement.
F-2 DIAGRAMS F-2 PIPELINER® 200D KUBOTA NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement.
F-3 DIAGRAMS F-3 PIPELINER® 200D KUBOTA NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement.
F-4 DIAGRAMS F-4 PIPELINER® 200D KUBOTA S26 09 7 A Y X B G W F G OR ANG E WH I TE J UM PE R WH I T E JU M PER PIN CA BLE CONNEC T ION TA BLE C D E LEAD C OL OR RED BL UE CC W B L UE RE D OR AN GE K 2.
F-5 DIMENSION PRINT F-5 PIPELINER® 200D KUBOTA S 1 0 7 6 6 - 1 3 A . 01 24 . 0 0 60 9. 6 37 . 1 2 94 2 . 85 68.00 17 27 .2 26 .00 6 6 0. 4 13 .75 3 4 9.25 4.0 0 1 01. 6 4. 00 10 1 . 6 23 . 0 0 58 4 . 2 8. 25 20 9. 5 5 41 .66 10 58 .1 6 3.2 5 82 .55 57 .
NOTES PIPELINER® 200D KUBOTA.
NOTES PIPELINER® 200D KUBOTA.
W ARNING A VISO DE PRECAUCION A TTENTION W ARNUNG A TENÇÃO Spanish French German Portuguese Japanese Chinese Korean Arabic READ AND UNDERST AND THE MANUFACTURER’S INSTRUCTION FOR THIS EQUIPM ENT AND THE CONSUMABLES TO BE USED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES.
W ARNING A VISO DE PRECAUCION A TTENTION W ARNUNG A TENÇÃO Spanish French German Portuguese Japanese Chinese Korean Arabic LEIA E COMPREENDA AS INSTRUÇÕES DO F ABRICANTE P ARA ESTE EQUIPAMENTO E AS P ARTES DE USO, E SIGA AS PRÁTICAS DE SEGURANÇA DO EMPREGADOR.
• Sales and Service through Subsidiaries and Distributors Worldwide • Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.
Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il Lincoln Electric 11498 è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del Lincoln Electric 11498 - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso Lincoln Electric 11498 imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul Lincoln Electric 11498 ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il Lincoln Electric 11498, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del Lincoln Electric 11498.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il Lincoln Electric 11498. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo Lincoln Electric 11498 insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.
