Manuale d’uso / di manutenzione del prodotto 5100 del fabbricante Kuhn Rikon
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VER TIC AL MAXX MIXER 5 1 00 SERIES T r uck T ype O perator’ s I nstruction M anual W ARNING! Read manual before operating or maintaining the 5100 Series Mixer . Failure to follow instructions and safety precautions in this manual and in the safety decals could result in severe injury or death.
5100TK OPR 6270US R060106 2 Back to T able of Content s TABLE OF CONTENTS INTRODUCTION ........................................................................ 4 Using This Manual .................................................................... 4 Model and Serial Number Informa tion .
5100TK OPR 6270US R060106 3 Back to T able of Content s TABLE OF CONTENTS MAINTENANCE ....................................................................... 26 Lubrication for 5144, 5156 and 5168 ...................................... 2 6 Lubrication for 5173, 5185 and 51100 .
5100TK OPR 6270US R060106 4 Back to T able of Content s INTRODUCTION THANK YOU for purchasing a Kuhn Knight Vertical Maxx mixer. We appreciate your business. You have purchased one of the best built, most reliable mixers available. We strive to provide you with a rugged, durable unit which is simple to maintain.
5100TK OPR 6270US R060106 5 Back to T able of Content s SAFETY UNDERSTAND SAFETY WORDS AND SYMBOLS THIS SAFETY ALERT SYMBOL is used in this manual whenever personal safety is involved and means ATTENTION! BECOME ALERT! It stresses an attitude of “HEADS UP” for safety.
5100TK OPR 6270US R060106 6 Back to T able of Content s SAFETY OPERATING SAFETY PRECAUTIONS When the mixer is in operation it has many moving parts which could cause severe injury or death to persons coming in contact with these parts. To help avoid serious accidents, the following guidelines should always be followed.
5100TK OPR 6270US R060106 7 Back to T able of Content s SAFETY TRANSPORTING SAFETY PRECAUTIONS WHEN TRANSPORTING A LOADED MIXER, FOLLOW THESE SAFETY PRECAUTIONS. FAIL- URE TO DO SO COULD RESULT IN A LOSS OF CONTROL AND SEVERE INJURY OR DEATH. • Do not allow anyone to ride on or in the mixer.
5100TK OPR 6270US R060106 8 Back to T able of Content s SAFETY SAFETY DECALS Safety decals are placed on this unit for the protection of the operator or any person working on or standing nearby the unit. Everyone who operates or maintains the mixer must first read this manual and understand the meaning of all safety labels.
5100TK OPR 6270US R060106 9 Back to T able of Content s Figure 4 WARNING, To prevent serious injury or death...... Part Number 171-911 Figure 2 DANGER, Rotating auger hazard...... Part Number 171-820 Figure 1 WARNING, To prevent serious injury from power driven parts.
5100TK OPR 6270US R060106 10 Back to T able of Content s SAFETY SAFETY DECALS Immediately replace all worn or damaged Safety Decals (listed on these pages). Please supply the unit’s serial number with the order. Figure 5 DANGER, Rotating auger hazard.
5100TK OPR 6270US R060106 11 Back to T able of Content s SAFETY SAFETY DECAL PLACEMENT MODELS 5144, 5156, 5168, 5173, 5185 AND 51100 Illustration shows all door configurations for decal placement. Certain door combination may not be available on all machines.
5100TK OPR 6270US R060106 12 Back to T able of Content s SAFETY SAFETY DECAL PLACEMENT MODELS 5144, 5156, 5168, 5173, 5185 AND 51100 Illustration shows all door configurations for decal placement. Certain door combination may not be available on all machines.
5100TK OPR 6270US R060106 13 Back to T able of Content s SAFETY SHIELDS Be sure all safety shields are in place and functioning properly. Replace all damaged or missing shields immediately.
5100TK OPR 6270US R060106 14 Back to T able of Content s When the mixer is in operation it has many moving parts which could cause severe injury or death to persons coming in contact with these parts. To help avoid serious accidents, please read and under- stand the “Operating Safety Precautions” located in the front of this manual.
5100TK OPR 6270US R060106 15 Back to T able of Content s OPERATION USING MECHANICAL DRIVE There are some basic concepts that must be understood to achieve top mixing performance with the Vertical- Maxx. A new machine will need an initial run-in period to polish the augers and mixer sides to achieve correct material movement inside the mixer.
5100TK OPR 6270US R060106 16 Back to T able of Content s STEP #2 - MIXING MATERIALS The Vertical-Maxx is designed to mix a wide variety of feedstuffs efficiently and quickly. After the long stem forages are coarsely cut in the processing step, other materials such as silage, grains, haylage, and commodi- ties can be added and mixed.
5100TK OPR 6270US R060106 17 Back to T able of Content s STEP #4 - OTHER MIXING RECOMMENDATIONS Run truck at approximately 3/4 of rated truck RPM while processing to help reduce HP and/or spillage of hay. Set hay stops to #4 or #5 low positions (see Hay Stop Adjustment).
5100TK OPR 6270US R060106 18 Back to T able of Content s STEP #1 - PROCESSING MATERIALS The hydrostatic drive is sized to accommodate most beef and dairy rations. Situations that my “overload” the hydro and cause it to stall are: A. A mixer that is overloaded beyond recommended mixing capacity B.
5100TK OPR 6270US R060106 19 Back to T able of Content s STEP #2 - MIXING MATERIALS The Vertical-Maxx is designed to mix a wide variety of feedstuffs efficiently and quickly. After the long stem forages are coarsely cut in the processing step, other materials such as silage, grains, haylage, and commodi- ties can be added and mixed.
5100TK OPR 6270US R060106 20 Back to T able of Content s STEP #3 - UNLOADING Try to unload the mixed ration within a short time after mixing. A fully loaded mixer which is bounced over rough terrain or allowed to settle will require more horsepower during start-up.
5100TK OPR 6270US R060106 21 Back to T able of Content s “In” Position The “in” position on the knives (hole 1 & 2) will slow down the early feed movement of long stem hay and lighter bulky materials, resulting in less spillage due to clearance between the knives.
5100TK OPR 6270US R060106 22 Back to T able of Content s Never operate the mixer without the Hay Stop Lock Bolt installed. Always refer to Operating Safety Precautions and Safety Decal sections of this manual before operating this mixer. MIXER OPERA TION HAY STOP ADJUSTMENT Do not adjust the Hay Stops while the mixer is running.
5100TK OPR 6270US R060106 23 Back to T able of Content s The mixer is equipped with two adjustable “Hay Stops”, one located at the right front and the other at the left rear of the mixer. The purpose of the “Hay Stops” is to provide better control of the processing and mixing of long stem forages into the ration.
5100TK OPR 6270US R060106 24 Back to T able of Content s OPTIONAL EQUIPMENT ELECTRONIC SCALES Kuhn Knight Inc. offers a range of scale heads with the most popular features to display accurate ration weight while loading. Refer to the scale manufactures operator manual for operation and maintenance.
5100TK OPR 6270US R060106 25 Back to T able of Content s INSPECTION & ADJUSTMENTS Safety Decals for readability. If any safety decals are removed, obstructed, or otherwise not understandable, they should be replaced immediately. Keep all decals clean - see Safety Decal section for more information.
5100TK OPR 6270US R060106 26 Back to T able of Content s MAINTENANCE Always stop mixer, shut off the truck’s engine and remove the ignition key before servicing, repairing or cleaning the machine. If work must be done inside the mixer, put a protective cover over the auger knives to avoid injury.
5100TK OPR 6270US R060106 27 Back to T able of Content s LUBRICATION FOR 5173, 5185 AND 51100 It is extremely important that the following lubrication guide be followed: For lubricating bearings, use a good quality multipurpose grease. Replace all damaged or missing grease zerks immediately.
5100TK OPR 6270US R060106 28 Back to T able of Content s MAINTENANCE Always stop mixer, shut off tractor engine and remove the PTO driveline before servicing, repair- ing or cleaning the machine. If work must be done inside the mixer, put a protective cover over the auger knives to avoid injury.
5100TK OPR 6270US R060106 29 Back to T able of Content s MISCELLANEOUS MAINTENANCE ELECTRONIC SCALE INDICATOR (OPTIONAL) Refer to the electronic scale operators manual for adjustment information. The operator’s manual for the Electronic Scales should be kept with this manual.
5100TK OPR 6270US R060106 30 Back to T able of Content s SPECIFICATIONS Mixing Capacity 3 Cubic Feet - no extensions 440 560 680 Cubic Feet - extensions 495 630 760 Augers Number 2 2 2 Diameter 66” .
5100TK OPR 6270US R060106 31 Back to T able of Content s SPECIFICA TIONS - 5173, 5185 AND 51 100 We reserve the right to change any equipment specifications, design or materials without notice. These mixers are designed for agricultural use only with material estimated up to 30 lbs.
Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il Kuhn Rikon 5100 è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del Kuhn Rikon 5100 - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso Kuhn Rikon 5100 imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul Kuhn Rikon 5100 ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il Kuhn Rikon 5100, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del Kuhn Rikon 5100.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il Kuhn Rikon 5100. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo Kuhn Rikon 5100 insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.
