Manuale d’uso / di manutenzione del prodotto 4EOZ del fabbricante Kohler
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Marine Generator Sets TP-6138 5/02 Service Parts Models: 3.5EFOZ/4EOZ.
T able o f Contents Int r oduct ion 1 ................................................................. Numbering S ys t em S ignif icanc e 1 ............................................... Illus t rat ions 1 ..........................................
1 TP-6138 5/02 Introduction This manual lists service replacement parts for 4 kW generator sets. At the time of print this manual applied to the generator set specification (spec) numbers listed in the Specification Number Index. On occasion this manual may apply to specs not listed in the Specification Number Index.
2 TP- 6138 5/02 Speci fi catio n Numb er Ind ex Gro u p No. 1 2 3 4 5 6 7 8 9 10 1 1 12 13 Sp ec. No . V ARI A T I O N NUMBE R Group T itle 3.5E F O Z GM20642- SA 1 1211 1 11111111 4EO Z GM20641- SA 1 1111 1 11111111 G r o u p N o . 1 41 5 1 6 1 7 1 81 92 0 2 12 2 Spec No.
TP- 6138 5/02 3 Gr ou p 1: Cr ankcase 6138_1 Qu a n tity Part Var i a t i o n N o . It em Number Descri ption 1 1 GM24007 Cran kcase Asse m bl y 1 2 GM23884 Stud, C y linder Bloc k 2 3 GM23885 Stud, C.
TP- 6138 5/02 4 Gr ou p 2: Cr ankshaf t and Pi ston 6138_2.
TP- 6138 5/02 5 Gr ou p 2: Cran kshaf t and Pi ston Qu a n tity Part Var i a t i o n N o . It em Number Descri ption 1 2 1 GM24009 Crank s haf t As s embly 1 1 3 GM23954 O- ring, 32 x 2 mm 1 1 4 GM23893 Ring, Angle 1 1 5 GM23946 W as her , S pring, 52 x 36 x 1.
TP- 6138 5/02 6 Group 3: Cylinde r Hea d 6138_3.
TP- 6138 5/02 7 Group 3: Cylinde r Hea d Qu a n tity Part Var i a t i o n N o . It em Number Descri ption 1 1 GM24012 Head As s embly, Cy linder 1 2 GM23921 V alve, B reat her 1 3 GM23941 Gas k et , C.
TP- 6138 5/02 8 Gr ou p 4: Gear T iming an d Co ver 6138_4.
TP- 6138 5/02 9 Gr ou p 4: Gear T iming an d Co ver Qu a n tity Part Var i a t i o n N o . It em Number Descri ption 1 1 GM23923 Cov er , Timing G ear 1 3 GM23933 Gasket , Co ve r 1 4 GM23976 Pin, 10 .
TP- 6138 5/02 10 Group 5: Spee d Control Shaft 6138_5 Qu a n tity Part Var i a t i o n N o . It em Number Descri ption 1 1 GM23949 Spring, T ors ion R etur n 1 2 GM23916 Arm, G ov er nor 1 3 GM23888 S.
TP- 6138 5/02 11 Group 6: Fuel Line s 6138_6 Qu a n tity Part Var i a t i o n N o . It em Number Descri ption 1 1 GM23999 Line, Ret urn F uel 1 2 GM23982 B olt, B anjo Union 2 3 GM23959 Washer , Coppe.
TP- 6138 5/02 12 Gr ou p 7: Flyw heel 6138_7 Qu a n tity Part Var i a t i o n N o . It em Number Descr i pti on 1 1 GM23928 F ly wheel 1 2 GM23881 G ear 1 # Common har dwar e; pr oc ure loc ally.
TP- 6138 5/02 13 Group 8: Starte r Motor 6138_8 Qu a n tity Part Var i a t i o n N o . It em Number Descri ption 1 1 GM23910 Star ter A s s embly, 12 V olt 1 2 # Sc rew, Hex Head Cap, M8 x 20 4 3 GM24.
TP- 6138 5/02 14 Group 9: Exha ust Sy ste m 6138_9 Qu a n tity Part Var i a t i o n N o . It em Number Descri ption 1 1 GM24074 Tube, Mixing 1 2 # Washer, Plain, 8 mm ID 2 3 # Washer, Split, 8 mm ID 2.
TP- 6138 5/02 15 Group 10: Oil Cooler a nd Lines 6138_10 Qu a n tity Part Var i a t i o n N o . It em Number Descri ption 1 1 GM24114 Element, O il C ooler 1 2 GM24112 Elbow 2 3 # Washer, T ooth, 6 mm.
TP- 6138 5/02 16 Gr ou p 1 1: Seawat er Pu mp 6138_1 1 Qu a n tity Part Var i a t i o n N o . It em Number Descri pti on 1 1 GM24052 Pump As s embly, Seaw ater 1 2 GM24106 Shaft , Seaw ater P ump 1 3 .
TP- 6138 5/02 17 Group 12: Oil Draining Line s 6138_12 Qu a n tity Part Var i a t i o n N o . It em Number Descri ption 1 1 GM24143 Bus hing, Reduc er 1 2 GM23980 Washer , Copper, 12 mm ID 2 3 GM24142.
TP- 6138 5/02 18 Group 13: Fue l Filter a nd Pump 6138_13 Qu a n tity Part Var i a t i o n N o . It em Number Descri ption 1 1 GM24125 Hos e, Fuel 1 2 GM24020 Clamp, Hos e 8 3 GM20850 F ilter, Fuel 1 .
TP- 6138 5/02 19 Gr ou p 14: Air I nt ake Filt er 6138_14 Qu a n tity Part Var i a t i o n N o . It em Number Descri ption 1 1 GM24073 Sc reen, A ir Int ak e 1 2 # Washer, Plain , 8 mm ID 2 3 # W a s .
TP- 6138 5/02 20 Gr ou p 15: Gasket S et 6138_15.
TP- 6138 5/02 21 Gr ou p 15: Gasket S et Qu a n tity Part Var i a t i o n N o . It em Number Descri ption 1 1 GM24014 Set, Ga sket 1 2 GM23934 Gas k et , Cr ank c as e 1 3 GM23955 O- ring, 99 x 3 mm 1 4 GM23937 Ga sket , Oil Pu m p 1 5 GM23954 O-r ing, 32 x 2 mm 1 6 GM23953 O-r ing, 10 x 2.
TP- 6138 5/02 22 Group 16: Ba se and Mounting 6138_16.
TP- 6138 5/02 23 Gr ou p 16: Base and M ou nti ng Qu a n tity Part Var i a t i o n N o . It em Number Descri ption 1 1 GM24080 Tr a y 1 2 GM24044 Vibromount 4 3 # Washer, Plain 6 4# Washer, Split, 8 m.
TP- 6138 5/02 24 Group 17: Sound Shie ld 6138_17.
TP- 6138 5/02 25 Group 17: Sound Shie ld Part Qua n tity P a r t Va r i a t i o n N o . Item Number Descri pt ion 1 1 GM24159 Junc t ion, Cor ner 4 2 GM24145 Mounting, Upper R ear 1 3 GM24148 Mounting.
TP- 6138 5/02 26 Group 18: Gene rator a nd Mounting 6138_18.
TP- 6138 5/02 27 Group 18: Gene rator a nd Mounting Qu a n tity Part Var i a t i o n N o . It em Number Descri ption 1 2 1 GM24070 Alter nator, Engine Char ging 1 1 2 GM24085 Brac k et , Lift ing 1 1 .
TP- 6138 5/02 28 Group 19: Controlle r and Mounting 6138_19.
TP- 6138 5/02 29 Group 19: Controlle r and Mounting Qu a n tity Part Var i a t i o n N o . It em Number Descri ption 1 2 1 GM24098 Box, Controll er 1 1 2 GM24015 B reak er, Circ uit , 15 A mp 2 Pole 1.
TP- 6138 5/02 30 Gr ou p 20: Con tr ol Pan el 6138_20 Qu a n tity Part Var i a t i o n N o . Item P a r t Number Descr i pti on 1 1 GM24161 Panel, Cont rol 1 2 # Sc rew, Flat Phillips H ead, M3 x 12 4.
TP- 6138 5/02 31 Group 21: Siphon Bre ak and Lines 6138_21 Qu a n tity Part Var i a t i o n N o . Item Number Descri pt ion 1 1 P A-229928 Kit, S iphon Br eak 1 2 GM24021 Clamp, Hos e 4 3 GM24105 Conn.
TP- 6138 5/02 32 Group 22: Lite rature Qu a n tity Part Var i a t i o n N o . Item Number Descri pt ion 1 1 TP- 5620 Safet y P rec aut ions , Marine 1 2 TP- 6069 I/M 3. 5-150E O Z/ EF O Z, Mar ine 1 3 TP- 6134 O/M 3.5EFOZ/4EOZ, Marin e 1 4 TP- 6137 S/M 4EOZ/3.
TP-6138 5/02 Appendix A-1 Appendix A Abbreviations The following list contains abbreviations that may appear in this publication. A, amp ampere ABDC after bottom dead center AC alternating current A/D analog to digital ADC analog to digital converter adj.
TP-6138 5/02 A-2 Appendix k kilo (1000) K kelvin kA kiloampere KB kilobyte (2 10 bytes) kg kilogram kg/cm 2 kilograms per square centimeter kgm kilogram-meter kg/m 3 kilograms per cubic meter kHz kilo.
TP-6138 5/02 Appendix A-3 Appendix B Common Hardware Application Guidelines Use the information below and on the following pages to identify proper fastening techniques when no specific reference for reassembly is made. Bolt/Screw Length : When bolt/screw length is not given, use Figure 1 as a guide.
TP-6138 5/02 A-4 Appendix Appendix C General T orque Specifications Use the following torque specifications when service literature instructions give no specific torque values. The charts list values for new plated, zinc phosphate, or oiled threads. Increase values by 15% for nonplated threads.
TP-6138 5/02 Appendix A-5 Appendix D Common Hardware Identification Screw/Bolts/Studs Head Styles Hex Head or Machine Head Hex Head or Machine Head with Washer Flat Head (FHM) Round Head (RHM) Pan Hea.
TP-6138 5/02 A-6 Appendix Appendix E Common Hardware List The Common Hardware List lists part numbers and dimensions for common hardware items. American Standard Part No. Dimensions Hex Head Bolts (Grade 5) X-465-17 1/4-20 x .38 X-465-6 1/4-20 x .50 X-465-2 1/4-20 x .
TP-6138 5/02 Appendix A-7 Metric Hex head bolts are hardness grade 8.8 unless noted. Part No. Dimensions Hex Head Bolts (partial thread) M931-05055-60 M5-0.80 x 55 M931-06040-60 M6-1.00 x 40 M931-06055-60 M6-1.00 x 55 M931-06060-60 M6-1.00 x 60 M931-06070-60 M6-1.
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E 2002 by Kohler Co. All rights reserved. TP-6138 5/02 KOHLER CO. Kohler , Wisconsin 53044 Phone 920-565-3381, Fax 920-459-1646 For the nearest sales/service outlet in the US and Canada, phone 1-800-544-2444 KohlerPowerSystems.
Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il Kohler 4EOZ è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del Kohler 4EOZ - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso Kohler 4EOZ imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul Kohler 4EOZ ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il Kohler 4EOZ, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del Kohler 4EOZ.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il Kohler 4EOZ. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo Kohler 4EOZ insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.
