Manuale d’uso / di manutenzione del prodotto VCT-1000 del fabbricante Antunes, AJ
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P/N 1010807 Rev . E 06/06 VER TICAL CONT A CT T O ASTER Models VCT -1000 Owner ’ s Man ual M A N U F A C T U R I N G N U M B E R S : 9210700 9210702 9210704 9210706 9210708 9210710 9210712 9210714 9.
VER TICAL CONT ACT T OASTER 2 P/N 1010807 Rev . E 06/06 General The V ertical Contact T oaster , Model VCT -1000, is designed for contact toasting of buns. The toaster design allows the operator to place buns on both sides of the heated Platen at the same time.
3 P/N 1010807 Rev . E 06/06 VER TICAL CONT ACT T OASTER Authorized Service Agency Name: Phone No.: Address: Use only genuine Roundup replacement parts in this unit. Use of replacement parts other than those sup- plied by the manufacturer will void the warranty .
VER TICAL CONT ACT T OASTER 4 P/N 1010807 Rev . E 06/06 Throughout this manual, you will find the following safety words and symbols that signify important safety issues with regards to operating or maintaining the equipment. W ARNING GENERAL W ARNING.
5 P/N 1010807 Rev . E 06/06 VER TICAL CONT ACT T OASTER SPECIFICA TIONS Electrical Ratings Electrical Cord & Plug Configurations CAUTION All electrical connections must be in accordance with local electrical codes and any other applicable codes. W ARNING ELECTRICAL SHOCK HAZARD.
VER TICAL CONT ACT T OASTER 6 P/N 1010807 Rev . E 06/06 Dimensions SPECIFICA TIONS (continued) 10-3/4” (237.1 mm) 20-5/16” (516.0 mm) 23-7/32” (590.
7 P/N 1010807 Rev . E 06/06 VER TICAL CONT ACT T OASTER Figure 2. Installing Bun Chute Bun Chute Y ellow Support Rod Hook Bun Chute over rear bottom conveyor cover yellow support rod Figure 1. T oaster and Accessories Heat Shield Heat Shield Conveyor Cover Assy .
VER TICAL CONT ACT T OASTER 8 P/N 1010807 Rev . E 06/06 INST ALLA TION (continued) Installing the Optional Belt Wraps and Roller T ensioners NOTE: Beltwraps and Roller T ensioners are REQUIRED on models with manufacturing number 9210716 and 9210722.
9 P/N 1010807 Rev . E 06/06 VER TICAL CONT ACT T OASTER CAUTION Bread may burn. Therefore toasters must not be used near or below curtains or other combustible walls and materials. Failure to maintain safe operat- ing distances may cause discoloration or combustion.
VER TICAL CONT ACT T OASTER 10 P/N 1010807 Rev . E 06/06 Operating Instructions 1. Set the Bun Thickness Compression Knobs (Figure 7) to the desired settings. NOTE: After initial run of 4-6 buns, adjust controls according to the desired finished product.
1 1 P/N 1010807 Rev . E 06/06 VER TICAL CONT ACT T OASTER MAINTENANCE Daily CLEANING THE RELEASE SHEET , THE OPTIONAL BEL T WRAPS, CONVEYOR BEL T CHAINS, AND TOASTER T ools Required: • Heat resistant gloves • Clean towels • Mu l t ip u rp o se D et e rg e nt So l u ti o n • Sa n i ti z er So l u ti o n 1.
VER TICAL CONT ACT T OASTER 12 P/N 1010807 Rev . E 06/06 MAINTENANCE (continued) Replacing Optional Belt Wraps and Measuring the Conveyor Belt Chains and Optional Roller T ensioners (Every 3 - 6 months) REPLACING BEL T WRAPS NOTE: Depending on toaster usage and how well they are cleaned daily , the Belt Wraps should last between 3 - 6 months.
13 P/N 1010807 Rev . E 06/06 VER TICAL CONT ACT T OASTER Figure 1 1. Removing Conveyor Belt Chain Rotation Upper Support Rod Large Link P/N 0800121 Small Link P/N 0800204 Conveyor Belt Chains MEASURING CONVEYOR BEL T CHAINS Facing the toaster , locate the approximate center-point of the Conveyor Chain.
VER TICAL CONT ACT T OASTER 14 P/N 1010807 Rev . E 06/06 MAINTENANCE (continued) Replacing the Optional Roller T ensioners 1. Remove the acorn nuts and old roller T ensioner Assembly (Figure 12). 2. Replace T ensioner Assembly , and reassemble. 3. Make sure the spacers are placed inside the T ensioner arm.
15 P/N 1010807 Rev . E 06/06 VER TICAL CONT ACT T OASTER TROUBLESHOOTING W ARNING T o avoid possible personal injury and/or damage to the unit, inspection, test and repair of electrical equipment should be performed by qualified service personnel. The unit should be unplugged when servicing, except when electrical tests are required.
VER TICAL CONT ACT T OASTER 16 P/N 1010807 Rev . E 06/06 TROUBLESHOOTING (continued) Problem Possible Cause Corrective Action Product is overly-toast- ed or Platen heat is too high or drop time is too slow . T emperature set too high. Set temperature control to a lower setting.
17 P/N 1010807 Rev . E 06/06 VER TICAL CONT ACT T OASTER WIRING DIAGRAM = B L K 5 4 2 1 M * W H T P O W E R S W I T C H % B L K B L K G N D G R N T E R M I N A L P O W E R B L O C K C O R D W H T B L .
VER TICAL CONT ACT T OASTER 18 P/N 1010807 Rev . E 06/06 REPLACEMENT P ARTS Idler Sprocket Front Drive Sprocket T emperature Control Thermostat Drive Motor Assy .
19 P/N 1010807 Rev . E 06/06 VER TICAL CONT ACT T OASTER REPLACEMENT P AR TS (continued) C A U T I O N 3 3 8 35 10 44 64 52 38 76 34 48 33 66 83 39 45 81 86 82 77 33 91 92 (optional - use only with #93 93 93 Hinged Conv ey or Cov er with Optional Roller T ensioner Assembly .
VER TICAL CONT ACT T OASTER 20 P/N 1010807 Rev . E 06/06 REPLACEMENT P AR TS ( continued) 21 70 87 17 19 70 20 61 57 5 0 72 12 12 6 2 1 7 70 54 7 2 18 19 1 7 23 17 70 16 80 75 70 25 74 42 3 6 67 67 70.
21 P/N 1010807 Rev . E 06/06 VER TICAL CONT ACT T OASTER REPLACEMENT P AR TS (continued) 9 41 6 7 40 76 85 4 2 51 7 67 5 37 16 70 78 79 88 31 1 6 7 1 41 4 30 34 27 26 67 67 65 89 90 85 76 83 2 9.
VER TICAL CONT ACT T OASTER 22 P/N 1010807 Rev . E 06/06 1 001 1266 Conveyor Belt (Consists of below) 2 0800204 1/2” Pitch Link, Small 2 0800121 3/4” Pitch Link, Large 38 2 21501 17 Idler Shaft 2 3 001 1609 Conveyor Cover Assy . (Includes #95) 2 4 0010475 T en sio n e r As sy .
23 P/N 1010807 Rev . E 06/06 VER TICAL CONT ACT T OASTER OPTIONAL P ARTS – VCT -1000 Mechanical Butter Wheel Kit (model 7000298) Requires Professional Installation.
LIMITED W ARRANTY Equipment manufactured by Roundup Food Equipment Division of A.J. Antunes & Co. has been con- structed of the finest materials available and manufactured to high quality standards.
Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il Antunes, AJ VCT-1000 è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del Antunes, AJ VCT-1000 - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso Antunes, AJ VCT-1000 imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul Antunes, AJ VCT-1000 ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il Antunes, AJ VCT-1000, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del Antunes, AJ VCT-1000.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il Antunes, AJ VCT-1000. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo Antunes, AJ VCT-1000 insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.