Manuale d’uso / di manutenzione del prodotto AJ-80CEL del fabbricante Jackson
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INST ALLA TION/OPERA TION & TECHNICAL MANUAL FOR JACKSON MODELS: Jackson MSC LLC. P .O. Box 1060 Barbourville, KY . 40906 (606) 523-9795 Fax: (606) 523-9196 www .
ALL NEW JACKSON DISHW ASHERS ARE W ARRANTED TO THE ORIGINAL PURCHASER TO BE FREE FROM DEFECTS IN MA TERIAL OR WORKMANSHIP , UNDER NORMAL USE AND OPERA TION FOR A PERIOD OF (1) ONE YEAR FROM THE DA TE OF PURCHASE, BUT IN NO EVENT T O EXCEED (18) EIGHTEEN MONTHS FROM THE DA TE OF SHIPMENT FROM THE F ACTORY .
ii ST OP! PA R E ! ARRET! CALL 1-88 8-800-5672 TO REGISTER THIS PR ODUCT! F AILURE TO DO SO WILL VOID THE W A RRANTY! LL AME AL 1-888-80 0-5672 P ARA REG ISTRAR ESTE PRODUCTO! AL NO HACERL O L A GARAN TIA SERA ANUL ADA! S.
iii REVISION/ P AGE REVISION DA TE MADE BY APPLICABLE ECN DET AILS D 05-14-2004 CBW N/A Added exhaust fan hook-up schematic. E 03-08-2005 MAW 7096 Updated installation instructions. Added 3 instruction sheets for limit switches. Added instruction sheet for curtain installation.
iv NOMENCLA TURE FOR THE MODELS COVERED IN THIS MANUAL AJ-44CSL AJ = AJ series of rack conveyors 44 = 44” wide machine 66 = 66” wide machine 80 = 80” wide machine CE = Electrically heated, hot w.
SECTION DESCRIPTION P AGE I. SPECIFICA TION INFORMA TION Operating Characteristics 2 Electrical Requirements 3 D226 S team Booster Parameters 4 AJ-44 Electric - Left to Right 5 AJ-44 Electric - Right .
V . P ARTS SECTION AJ-44 Control Box Assembly 62 AJ-66/AJ-80 Control Box Assembly 64 Motor Overload Chart 66 Heater Assembly 67 Thermostat s/Dress Panels 69 Prewash Plumbing Assembly 70 W ash Section .
VI. ELECTRICAL SCHEMA TICS AJ-44CE/CEL 200-230 V olt, 50/60 Hz, 1 Phase Primary Side 121 200-230 V olt, 50/60 Hz, 1 Phase Secondary Side 122 200-230 V olt, 50/60 Hz, 3 Phase Primary Side 123 200-230 V.
1 SECTION 1: SPECIFICA TION INFORMA TION.
AJ-44C Series T echnical Manual 7610-001-76-22 Issued: 03-21-2006 Revised: N/A SECTION 1: SPECIFICA TION INFORMA TION OPERA TING CHARACTERISTICS 2 RACKS PER HOUR: AJ-44-66-80CE/CS/CGP 248 AJ-44-66-80C.
AJ-44C Series T echnical Manual 7610-001-76-22 Issued: 03-21-2006 Revised: N/A SECTION 1: SPECIFICA TION INFORMA TION ELECTRICAL REQUIREMENTS 3 AJ-44CE/CEL MODELS TYPICAL TOT AL ELECTRICAL VOL TS PH H.
AJ-44C Series T echnical Manual 7610-001-76-22 Issued: 03-21-2006 Revised: N/A SECTION 1: SPECIFICA TION INFORMA TION ELECTRICAL REQUIREMENTS (CONTINUED)/D226 STEAM BOOSTER P ARAMETERS 4 AJ-80CE/CEL M.
Left to Right Drive Unit Left Side Drive Unit Front View Right Side 4" (102 mm) wide x 16" ( 406 mm) long cutout in Vent Cowl/Splash Shield. Shipped with Cover Plate.
Right to Left Driv e Unit Left Side Drive Unit Front View Right Side 4" (102 mm) wide x 16 " ( 406 mm) long cutout i n Vent Cow l /Spla sh Shield.
Drive Unit Front View Right Side 75 1 2 [1919mm] 62 1 2 [1590mm] 34 [864mm] 29 [737mm] 6 [152mm] 8 1 2 [218mm] 21 [533mm] 25 [635mm] 12 [307mm] 25 [635mm] 10 [254mm] 7 [178mm] D E B 18 1 2 [467mm] 4 [.
Right to Left Drive Unit Left Side Drive Unit Front View Right Side 66 1 2 [1692mm] 1 2 [15mm] 84 [2134mm] 75 1 2 [1919mm] 62 1 2 [1590mm] 34 [864mm] 29 [737mm] 7 [178mm] 6 [152mm] 7 1 2 [191mm] 8 1 2.
Left to Right Drive Unit Left Si de Drive Unit Front View Right Side 3/4" (19 mm) Table Turndown Flange 3/4" Max 21" (533 mm) Rac k Rail H eight Above Dishtable 1/4" (6mm) - 5/16&q.
Right to Left Drive Unit Left Side Drive Unit Front View Right Side 3/4" (19 mm) Table Turndown Flange 3/4" Max 21" (533 mm) Rack Rail Height Above Dishtable 1/4" (6mm) - 5/1 6&quo.
Drive Unit Left Side Drive Unit 66 1 2 [1692mm] 3 [79mm] 1 2 [15mm] 84 [2134mm] 75 1 2 [1919mm] 60 1 4 [1530mm] 29 [737mm] 10 1 4 [260mm] 6 [152mm] 10 [254mm] 7 [178mm] D E A C C G B 4 [102mm] 8 [206m.
C Right Side 34 [864mm] 8 1 2 [217mm] 21 [533mm] 25 [635mm] 12 [307mm] 25 [635mm] B Dish Clearance Drive Unit Left Side 66 1 2 [1692mm] 3 [79mm] 1 2 [15mm] 84 [2134mm] A G F With Doors Open Rear of Ma.
Driv e Unit Left Side Driv e Unit 4 1 4 [105mm] 3 [79mm] 1 2 [15mm] 84 [2134mm] 75 1 2 [1919mm] 60 1 4 [1530mm] 2 1 2 [61mm] 29 [737mm] 6 [152mm] 10 [254mm] 7 [178mm] D E A C C M B 4 [102mm] 8 [206mm].
C Right Side 34 [864mm] 8 1 2 [217mm] 21 [533mm] 25 [635mm] 12 [307mm] 25 [635mm] B Dish Clearance Drive Unit Left Side 66 1 2 [1692mm] 3 [79mm] 1 2 [15mm] 84 [2134mm] A M L With Doors Open Rear of Ma.
Drive Unit Left Side Drive Unit 66 1 2 [1692mm] 3 [79mm] 1 2 [15mm] 84 [2134mm] 75 1 2 [1919mm] 60 1 4 [1530mm] 29 [737mm] 24 [610mm] 10 1 4 [260mm] 17 1 2 [445mm] 6 [152mm] 10 [254mm] 7 [178mm] D E A.
C Right Side 34 [864mm] 8 1 2 [217mm] 21 [533mm] 25 [635mm] 12 [307mm] 25 [635mm] B Dish Clearance Drive Unit Left Side 66 1 2 [1692mm] 3 [79mm] 1 2 [15mm] 84 [2134mm] A G F With Doors Open Rear of Ma.
Driv e Unit Left Side 66 1 2 [1692mm] 3 [79mm] 1 2 [15mm] 84 [2134mm] A C G F Right Si de 34 [864mm] 8 1 2 [217mm] 21 [533mm] 25 [635mm] 12 [307mm] 25 [635mm] B Dish Clearance With Doors Open Rear of .
C Right Side 34 [864m m] 8 1 2 [217mm] 21 [533m m] 25 [635m m] 12 [307m m] 25 [635m m] B Dish Clearance Drive Unit Left Side 66 1 2 [1692mm] 3 [79mm] 1 2 [15mm] 84 [2134m m] A G F With Doors Open Rear.
Drive Unit Left Side 66 1 2 [1692mm] 3 [79mm] 1 2 [15mm] 84 [2134mm] A C M L Right Side 34 [864mm] 8 1 2 [217mm] 21 [533mm] 25 [635mm] 12 [307mm] 25 [635mm] B Dish Clearance With Doors Open Rear of Ma.
Drive Unit Left Side 66 1 2 [1692mm] 3 [79mm] 1 2 [15mm] 84 [2134mm] A M L With Doors Ope n Rear of Machine 6 [152mm] Right to Left 1 [25mm] 66 1 4 [1684mm] Floor Sink Or Drain With 3" (76 mm) Mi.
Drive Unit Left Side 66 1 2 [1692mm] 3 [79mm] 1 2 [15mm] 84 [2134mm] A C O N Right Side 34 [864mm] 8 1 2 [217mm] 21 [533 mm] 25 [635mm] 12 [307mm] 25 [635 mm] B Dish Clearance With Doors Open Rear of .
C 34 [864mm] 8 1 2 [217mm] 21 [533mm] 25 [635mm] 12 [307mm] 25 [635mm] B Dish Clear ance Drive Unit Left Side 66 1 2 [1692mm] 3 [79mm] 1 2 [15mm] 84 [2134mm] A G F With Do ors Open Rear of Machi ne 6 .
AJ-44C Series T echnical Manual 7610-001-76-22 Issued: 03-21-2006 Revised: N/A SECTION 1: SPECIFICA TION INFORMA TION SIDE LOADER (LEFT TO RIGHT) DIMENSIONS 23 NOTE: ALL DIMENSIONS ARE TYPICAL.
AJ-44C Series T echnical Manual 7610-001-76-22 Issued: 03-21-2006 Revised: N/A SECTION 1: SPECIFICA TION INFORMA TION SIDE LOADER (RIGHT TO LEFT) DIMENSIONS 24 NOTE: ALL DIMENSIONS ARE TYPICAL.
AJ-44C Series T echnical Manual 7610-001-76-22 Issued: 03-21-2006 Revised: N/A SECTION 1: SPECIFICA TION INFORMA TION SIDE LOADER (INST ALLED) DIMENSIONS 25 Refer to chart above.
AJ-44C Series T echnical Manual 7610-001-76-22 Issued: 03-21-2006 Revised: N/A SECTION 1: SPECIFICA TION INFORMA TION D226 STEAM BOOSTER DIMENSIONS 26 16 6 16 16 13 11 NOTE: All dimensions are in inches and are for reference only .
AJ-44C Series T echnical Manual 7610-001-76-22 Issued: 03-21-2006 Revised: N/A SECTION 1: SPECIFICA TION INFORMA TION D226 STEAM BOOSTER PLUMBING LINE DRA WINGS 27 S team Booster Piping - Double T ank.
AJ-44C Series T echnical Manual 7610-001-76-22 Issued: 03-21-2006 Revised: N/A SECTION 1: SPECIFICA TION INFORMA TION TYPICAL ELECTRIC AND GAS BOOSTER DIMENSIONS 28 3 4 /" N P T Cou pling for T e.
29 SECTION 2: INST ALLA TION & OPERA TION INSTRUCTIONS.
NOTE: THE INSTRUCTIONS PROVIDED HEREIN, UNLESS OTHERWISE SPECIFIED ARE FOR THE DISHMA- CHINES ONL Y . THERE ARE SEP ARA TE DIRECTIONS FOR THE GAS BOOSTER. VISUAL INSPECTION: Before installing the unit, check the container and machine for damage. A damaged container is an indi- cator that there may be some damage to the machine.
It is also recommended that a shock absorber (not supplied) be installed in the incoming water line. This prevents line hammer (hydraulic shock), induced by the solenoid valve as it operates, from causing damage to the equipment.
The exhaust system must be sized to handle this volume for the dishmachine to operate as it was designed to. ELECTRIC HEA T : The thermostats for the machines covered in this manual are factory set. They should not be adjusted except by an authorized service agent.
DELIMING OPERA TIONS: In order to maintain the dishmachine at its optimum performance level, it will be required to remove lime and corrosion deposits on a frequent basis. A deliming solution should be available from your detergent supplier . Read and follow all instructions on the label of the deliming solution.
AJ-44C Series T echnical Manual 7610-001-76-22 Issued: 03-21-2006 Revised: N/A SECTION 2: INST ALLA TION/OPERA TION INSTRUCTIONS CHANGING THE AJ-44CE/CS DIRECTION OF TRA VEL 34 The AJ-44 dishmachine has the ability to have its direction of travel changed from left to right, or from right to left.
AJ-44C Series T echnical Manual 7610-001-76-22 Issued: 03-21-2006 Revised: N/A SECTION 2: INST ALLA TION/OPERA TION INSTRUCTIONS CHANGING THE AJ-44CE/CS DIRECTION OF TRA VEL (CONTINUED) 35 4.
AJ-44C Series T echnical Manual 7610-001-76-22 Issued: 03-21-2006 Revised: N/A SECTION 2: INST ALLA TION/OPERA TION INSTRUCTIONS CHANGING THE AJ-44CE/CS DIRECTION OF TRA VEL (CONTINUED) 36 9. Remove the lower rinse arm support bracket, which is mounted directly opposite of the lower wash arm support bracket.
AJ-44C Series T echnical Manual 7610-001-76-22 Issued: 03-21-2006 Revised: N/A SECTION 2: INST ALLA TION/OPERA TION INSTRUCTIONS CHANGING THE AJ-44CE/CS DIRECTION OF TRA VEL (CONTINUED) 37 and the strainer within in. The assembly should lif t right out.
Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il Jackson AJ-80CEL è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del Jackson AJ-80CEL - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso Jackson AJ-80CEL imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul Jackson AJ-80CEL ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il Jackson AJ-80CEL, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del Jackson AJ-80CEL.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il Jackson AJ-80CEL. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo Jackson AJ-80CEL insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.
