Manuale d’uso / di manutenzione del prodotto 300XLT del fabbricante Jackson
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TECHNICAL MANUAL INSTALLATION MANUAL FOR EXPORT UNITS SERVICE MANUAL FOR DOMESTIC UNITS FOR JACKSON MODELS: ELECTRIC HEATED 300X 300XLT 300XN STEAM HEATED 300XS Jackson MSC, Inc. P.O. BOX 1060 HWY. 25E BARBOURVILLE, KY. 40906 FAX (606) 523-9196 PHONE (606) 523-9795 www.
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i REVISION REVISION DATE MADE BY APPLICABLE ECN DETAILS A 02-13-2003 MAW 6662 Release manual for service use. B 07-11-2003 MAW 6652, 6681 6690 Updated per ecns. C 02-09-2004 MAW 6973 Added 300XS Model. Changed Cover name from Service to Technical. D 02-10-2006 MAW 7205, 6964 7231, 7383 7553 Added 300XLT Dimensioned drawing.
ii NOMENCLATURE FOR THE MODELS COVERED IN THIS MANUAL 300XS 300X = Electrically heated, high temp, hot water sanitizing, with booster heater, door-type dishmachine 300XLT = Electrically heated, low te.
SECTION DESCRIPTION PAGE I. SPECIFICATION INFORMATION Operating Capacities 2 Electrical Requirements 3 Dimensions 4 300XN/300XLT Dimensions 5 Table Dimensions 6 II.
1 SECTION 1: SPECIFICATION INFORMATION.
OPERATING CAPACITY (PER HOUR): Model Racks Dishes Glasses 300X 57 1425 1425 300XN 57 1425 1425 300XLT 57 1425 1425 OPERATING CYCLE (SECONDS): Wash Time 45 sec Rinse Time 11 sec Complete Cycle Time 58 .
300X Series Technical Manual 7610-002-64-22 Issued: 07-26-2006 Revised: N/A SECTION 1: SPECIFICATION INFORMATION ELECTRICAL REQUIREMENTS 300X RINSE TYPICAL HEATER TOTAL ELECTRICAL VOLTS PH HZ RATINGS .
300X Series Technical Manual 7610-002-64-22 Issued: 07-26-2006 Revised: N/A SECTION 1: SPECIFICATION INFORMATION 300X DIMENSIONS 4 LEGEND: A = Drain (1-1/2” NPT) B = Water Inlet (1/2” NPT) C = Electrical Connection NOTE: All dimensions are in inches unless otherwise specified.
25 1/4" 4 1/2" 3 3/8" 32" 17 1/2" 1" C B 25 1/4" 4 1/2" 4 1/2" 4 7/8" 1" B C 17 1/2" OPENING 76" B 4 7/8" 13 3/8" 34" TA.
300X Series Technical Manual 7610-002-64-22 Issued: 07-26-2006 Revised: N/A SECTION 1: SPECIFICATION INFORMATION TABLE DIMENSIONS 6 TABLE DIMENSIONS CORNER INSTALLATION TABLE DIMENSIONS CONNECTION TO DISHMACHINE TABLE DIMENSIONS STRAIGHT THROUGH INSTALLATION 20 1/2” (52.
7 SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS.
FOR SERVICE PERSONNEL: Jackson MSC Inc. provides technical support for all of the dishmachines detailed in this manu - al. We strongly recommend that you refer to this manual before making a call to our technical support staff. Please have this manual with you when you call so that our staff can refer you, if necessary, to the proper page.
It is also recommended that a shock absorber (not supplied with the models covered in this manual) be installed in the incom - ing water line. This prevents line hammer (hydraulic shock), induced by the solenoid valve as it operates, from causing dam - age to the equipment.
300X Series Technical Manual 7610-002-64-22 Issued: 07-26-2006 Revised: N/A SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS 300X SYSTEM FLOW DIAGRAM 10 S WASH TANK HEATER RINSE ARM RINSE BOOSTER TANK R.
300X Series Technical Manual 7610-002-64-22 Issued: 07-26-2006 Revised: N/A SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS 300XN/XLT SYSTEM FLOW DIAGRAM 11 S RINSE ARM VACUUM BREAKER PRESSURE GAUGE RI.
300X Series Technical Manual 7610-002-64-22 Issued: 07-26-2006 Revised: N/A SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS 300XS SYSTEM FLOW DIAGRAM 12 S S STEAM TRAP STEAM COILS VACUUM BREAKER PRESSU.
Detergent usage and water hardness are two factors that contribute greatly to how efficiently your dishmachine will operate. Using detergent in the proper amount can become, in time, a source of substantial savings.
300X Series Technical Manual 7610-002-64-22 Issued: 07-26-2006 Revised: N/A SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS OPERATION INSTRUCTIONS 14 PREPARATION: Before proceeding with the start-up of the unit, verify the following: 1. The pump intake, and wash tank strainers are in place and is clean.
300X Series Technical Manual 7610-002-64-22 Issued: 07-26-2006 Revised: N/A SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS OPERATION INSTRUCTIONS (CONTINUED) 15 SHUTDOWN AND CLEANING: At the end of the workday, close the doors. When the unit completes the cycle, turn the power switch to the OFF position and open the doors.
16 SECTION 3: PREVENTATIVE MAINTENANCE.
The dishmachines covered in this manual are designed to operate with a minimum of interaction with the operator. However, this does not mean that some items will not wear out in time. Jackson highly recommends that any maintenance and repairs not specifically discussed in this manual should be performed by QUALIFIED SERVICE PERSONNEL ONLY.
18 SECTION 4: TROUBLESHOOTING.
300X Series Technical Manual 7610-002-64-22 Issued: 07-26-2006 Revised: N/A SECTION 4: TROUBLESHOOTING COMMON PROBLEMS 19 WARNING: Inspection, testing and repair of electrical equipment should only be performed by a qualified ser - vice technician. Many of the tests require that the unit have power to it and live electrical components be exposed.
300X Series Technical Manual 7610-002-64-22 Issued: 07-26-2006 Revised: N/A SECTION 4: TROUBLESHOOTING COMMON PROBLEMS 20 WARNING: Inspection, testing and repair of electrical equipment should only be performed by a qualified ser - vice technician. Many of the tests require that the unit have power to it and live electrical components be exposed.
21 SECTION 5: SERVICE PROCEDURES.
300X Series Technical Manual 7610-002-64-22 Issued: 07-26-2006 Revised: N/A SECTION 5: SERVICE PROCEDURES RINSE SOLENOID VALVE REPAIR PARTS KIT 22 These dishmachines are equipped with electrical solenoid valves to allow for automatic fill and rinse.
300X Series Technical Manual 7610-002-64-22 Issued: 07-26-2006 Revised: N/A SECTION 5: SERVICE PROCEDURES RINSE SOLENOID VALVE REPAIR PARTS KIT (CONTINUED) 23 4. When replacing the coil, ensure that when removing the coil wire cover that care is taken not to damage the wires inside.
300X Series Technical Manual 7610-002-64-22 Issued: 07-26-2006 Revised: N/A SECTION 5: SERVICE PROCEDURES RINSE SOLENOID VALVE REPAIR PARTS KIT (CONTINUED) 24 13. Slowly remove the valve bonnet. Note: The spring for the plunger is located directly under the bonnet and may come free if you are not careful.
300X Series Technical Manual 7610-002-64-22 Issued: 07-26-2006 Revised: N/A SECTION 5: SERVICE PROCEDURES RINSE SOLENOID VALVE REPAIR PARTS KIT (CONTINUED) 25 19. Using the small flathead screwdriver, lift out the screen retainer. Verify that the holes in it are free of clogs and debris.
300X Series Technical Manual 7610-002-64-22 Issued: 07-26-2006 Revised: N/A SECTION 5: SERVICE PROCEDURES VACUUM BREAKER REPAIR PARTS KIT 26 These dishmachines are equipped with vacuum breakers to serve as back-flow prevention devices. ASSE requirements specify what type of back-flow prevention is nec - essary on dishmachines.
300X Series Technical Manual 7610-002-64-22 Issued: 07-26-2006 Revised: N/A SECTION 5: SERVICE PROCEDURES VACUUM BREAKER REPAIR PARTS KIT (CONTINUED) 27 6. Your repair kit comes with a new plunger. Examine the old one and ensure that the mating surface is not damaged or cut.
300X Series Technical Manual 7610-002-64-22 Issued: 07-26-2006 Revised: N/A SECTION 5: SERVICE PROCEDURES RINSE REGULATING THERMOSTAT REPLACEMENT 28 Many dishmachines comes with integral booster tanks to ensure proper temperature of the final rinse. Jackson has predominantly used two manufacturers of thermostats, EGO and Stemco.
300X Series Technical Manual 7610-002-64-22 Issued: 07-26-2006 Revised: N/A SECTION 5: SERVICE PROCEDURES RINSE REGULATING THERMOSTAT REPLACEMENT 29 Remove the thermostat bracket mounting nuts with the 3/8” nutdriver. 5. Attach the jumper wires to the wires that you removed from the old thermostat.
300X Series Technical Manual 7610-002-64-22 Issued: 07-26-2006 Revised: N/A SECTION 5: SERVICE PROCEDURES RINSE REGULATING THERMOSTAT REPLACEMENT 30 6. Slide the new imperial brass fitting from your kit onto the new thermostat. 7. Insert the new thermostat/brass fitting combination into the well and tighten down the brass fitting by hand.
300X Series Technical Manual 7610-002-64-22 Issued: 07-26-2006 Revised: N/A SECTION 5: SERVICE PROCEDURES RINSE REGULATING THERMOSTAT REPLACEMENT 31 11. Attach the ring ends of the jumpers to the cups/screws removed from the thermostat and attach them.
32 SECTION 6: PARTS SECTION.
300X Series Technical Manual 7610-002-64-22 Issued: 07-26-2006 Revised: N/A SECTION 6: PARTS SECTION CONTROL BOX ASSEMBLY 33 2 28 29 9 10, 11 12 14 15 30 16 13 8 1 3 4 5 6 7 26 27 17 18 19 20 21 22 23.
300X Series Technical Manual 7610-002-64-22 Issued: 07-26-2006 Revised: N/A SECTION 6: PARTS SECTION CONTROL BOX ASSEMBLY (CONTINUED) 34 ITEM QTY DESCRIPTION Mfg.
300X Series Technical Manual 7610-002-64-22 Issued: 07-26-2006 Revised: N/A SECTION 6: PARTS SECTION HOOD ASSEMBLY 35 ITEM QTY DESCRIPTION Mfg. No. 11 Hood, Single Piece Weldment 05700-002-58-08 22 Bracket, Cantilever Support 05700-031-88-00 36 Wear Button .
300X Series Technical Manual 7610-002-64-22 Issued: 07-26-2006 Revised: N/A SECTION 6: PARTS SECTION CANTILEVER ARM/DOOR ASSEMBLIES 36 3 5 2 1 6 9 15, 16 17, 18 19, 11, 12 20 19, 11, 21 22 23, 18 7 8 .
300X Series Technical Manual 7610-002-64-22 Issued: 07-26-2006 Revised: N/A SECTION 6: PARTS SECTION CANTILEVER ARM/DOOR ASSEMBLIES (CONTINUED) 37 ITEM QTY DESCRIPTION Mfg.
300X Series Technical Manual 7610-002-64-22 Issued: 07-26-2006 Revised: N/A SECTION 6: PARTS SECTION FRAME ASSEMBLY 38 Front Panel 05700-002-36-65 Bolt, 1/4”-20 x 1/2” 05305-274-02-00 Locknut, 1/4.
300X Series Technical Manual 7610-002-64-22 Issued: 07-26-2006 Revised: N/A SECTION 6: PARTS SECTION TUB ASSEMBLY 39 12 10, 11 2 3 4 7 8 13 14, 11 15 5 9 3 16 6 SEE PAGE ENTITLED “WASH MOTORS” 32,.
300X Series Technical Manual 7610-002-64-22 Issued: 07-26-2006 Revised: N/A SECTION 6: PARTS SECTION TUB ASSEMBLY (CONTINUED) 40 ITEM QTY DESCRIPTION Mfg.
300X Series Technical Manual 7610-002-64-22 Issued: 07-26-2006 Revised: N/A SECTION 6: PARTS SECTION STEAM TUB ASSEMBLY 41 12 10, 11 2 3 25 4 7 8 13 14, 11, 15 5 9 3 16 6 22, 23 24 21 32 26, 30 27, 28.
300X Series Technical Manual 7610-002-64-22 Issued: 07-26-2006 Revised: N/A SECTION 6: PARTS SECTION STEAM TUB ASSEMBLY (CONTINUED) ITEM QTY DESCRIPTION Mfg.
300X Series Technical Manual 7610-002-64-22 Issued: 07-26-2006 Revised: N/A SECTION 6: PARTS SECTION RINSE TANK ASSEMBLY (300X) 43 ITEM QTY DESCRIPTION Mfg.
300X Series Technical Manual 7610-002-64-22 Issued: 07-26-2006 Revised: N/A SECTION 6: PARTS SECTION THERMOSTATS / WASH HEATERS / RINSE HEATERS 44 To order the thermostats: Thermostat, High Limit 0593.
300X Series Technical Manual 7610-002-64-22 Issued: 07-26-2006 Revised: N/A SECTION 6: PARTS SECTION WASH PUMP EXPLODED VIEW 45 ITEM QTY DESCRIPTION Mfg.
300X Series Technical Manual 7610-002-64-22 Issued: 07-26-2006 Revised: N/A SECTION 6: PARTS SECTION WASH MOTORS 46 The 300X models covered in this manual come supplied with various wash motor assemblies (a wash motor assembly includes the wash motor and the pump end), depending on the characteristics of the machine.
300X Series Technical Manual 7610-002-64-22 Issued: 07-26-2006 Revised: N/A SECTION 6: PARTS SECTION INCOMING PLUMBING 47 When servicing plumbing components, take care not to damage the threads of each individual item. Damaged threads can cause leaks and loss of pressure, which could adversely effect the performance of the 300X dishmachine.
300X Series Technical Manual 7610-002-64-22 Issued: 07-26-2006 Revised: N/A SECTION 6: PARTS SECTION INCOMING PLUMBING (CONTINUED) 48 ITEM QTY DESCRIPTION Mfg.
300X Series Technical Manual 7610-002-64-22 Issued: 07-26-2006 Revised: N/A SECTION 6: PARTS SECTION OUTLET PLUMBING 49 ITEM QTY DESCRIPTION Mfg. No. 11 Vacuum Breaker, 1/2” 04820-003-06-13 21 Adapt.
300X Series Technical Manual 7610-002-64-22 Issued: 07-26-2006 Revised: N/A SECTION 6: PARTS SECTION 300XN & 300XS INCOMING PLUMBING ASSEMBLY 50 LITEM QTY DESCRIPTION Mfg.
300X Series Technical Manual 7610-002-64-22 Issued: 07-26-2006 Revised: N/A SECTION 6: PARTS SECTION RINSE SOLENOID VALVE & VACUUM BREAKER REPAIR PARTS KITS 51 Complete 110 Volt Solenoid Valve Ass.
300X Series Technical Manual 7610-002-64-22 Issued: 07-26-2006 Revised: N/A SECTION 6: PARTS SECTION 300XS INCOMING STEAM PLUMBING ASSEMBLIES 52 Union, 3/4’’ NPT, Black Iron 04730-912-01-01 Elbow,.
300X Series Technical Manual 7610-002-64-22 Issued: 07-26-2006 Revised: N/A SECTION 6: PARTS SECTION COIL ASSEMBLY (300XS) 53 Stand C, Coil Support 05700-002-08-52 Coil Weldment 05700-021-41-38 Stand .
300X Series Technical Manual 7610-002-64-22 Issued: 07-26-2006 Revised: N/A SECTION 6: PARTS SECTION WASH & RINSE ARM/MANIFOLD ASSEMBLIES 54 13 18 16 11 12 15 15 2, 3, 4 5 21, 8 6, 10 5 9 7 DETAIL.
300X Series Technical Manual 7610-002-64-22 Issued: 07-26-2006 Revised: N/A SECTION 6: PARTS SECTION WASH & RINSE ARM/MANIFOLD ASSEMBLIES (CONTINUED) 55 ITEM QTY DESCRIPTION Mfg.
300X Series Technical Manual 7610-002-64-22 Issued: 07-26-2006 Revised: N/A SECTION 6: PARTS SECTION SAFETY DOOR INTERLOCK (SDI) OPTION 56 Safety Door Interlock Box Bottom 05700-001-21-26 Safety Door .
300X Series Technical Manual 7610-002-64-22 Issued: 07-26-2006 Revised: N/A SECTION 6: PARTS SECTION EXHAUST FAN CONTROL OPTION 57 Delay Timer 05945-011-65-44 2” Din Rail 05700-002-36-09 Terminal Bo.
300X Series Technical Manual 7610-002-64-22 Issued: 07-26-2006 Revised: N/A 58 SECTION 6: PARTS SECTION FALSE PANEL INSTALLATION 1. Loosen the rack assembly from the unit. 2. False panel will mount to the rack; inside the dishmachine. 3. Position panel in unit on side to be closed.
300X Series Technical Manual 7610-002-64-22 Issued: 07-26-2006 Revised: N/A SECTION 6: PARTS SECTION 59 DRAIN QUENCH ASSEMBLY From the existing drain, attach the two additional Tees using the 1-1/2” NPT Close Nipples. Tighten the Reducers into the Tees as shown above.
60 SECTION 7: ELECTRICAL SCHEMATICS.
300X Series Technical Manual 7610-002-64-22 Issued: 07-26-2006 Revised: N/A SECTION 7: ELECTRICAL SCHEMATICS 300X/300XN/300XLT 208-230 VOLT - 50/60 HERTZ - SINGLE & THREE PHASE 61.
300X Series Technical Manual 7610-002-64-22 Issued: 07-26-2006 Revised: N/A SECTION 7: ELECTRICAL SCHEMATICS 300X/300XN/300XLT 380-440-460 VOLT - 50/60 HERTZ - THREE PHASE 62.
300X Series Technical Manual 7610-002-64-22 Issued: 07-26-2006 Revised: N/A SECTION 7: ELECTRICAL SCHEMATICS 300X/300XN/300XLT 415 VOLT - 50/60 HERTZ - THREE PHASE 63.
300X Series Technical Manual 7610-002-64-22 Issued: 07-26-2006 Revised: N/A SECTION 7: ELECTRICAL SCHEMATICS 300X/300XN/300XLT 208-230-380-460 VOLT - 50/60 HERTZ - SINGLE & THREE PHASE 64.
Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il Jackson 300XLT è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del Jackson 300XLT - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso Jackson 300XLT imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul Jackson 300XLT ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il Jackson 300XLT, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del Jackson 300XLT.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il Jackson 300XLT. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo Jackson 300XLT insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.
