Manuale d’uso / di manutenzione del prodotto FM5 del fabbricante HP (Hewlett-Packard)
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FM5 Operator ’ s Manual 054- 121 Issue 1.1 CMW ®.
FM5 Operator ’ s Manual Over view - 1 CMW Overview Chapter Content s Seria l Numb er Loc ation . . . . . . . . . . . . . . . . . . . . . . 2 Intend ed Us e . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Unit Compo nent s . . . . . .
Overview - 2 FM5 Operator ’ s Manual Serial Number Location CMW Serial Number Location Record ser ial num bers and date of purc hase in s paces provid ed.
FM5 Operator ’ s Manual O verv iew - 3 Unit Components CMW Unit Component s About This Manual This m anual con tains inf ormation for th e proper use of thi s machi ne. Se e the be ige O pera ti on Ov erv iew pages for ba sic opera ting proc edur es.
Overview - 4 FM5 Operator ’ s Manual CMW.
FM5 Operator ’ s Manual Foreword - 5 CMW Foreword This m anual is an imp ortant part of y our equip ment. It provide s sa fety in formatio n and op eration instruc tions to help you use an d main tain your Ditc h Witch e quipm ent. Read this manual be fore u sing yo ur equ ipmen t.
Foreword - 6 FM5 Operator ’ s Manual CMW FM5 Operator ’ s Manual Issue nu mber 1.1 /OM-1 1 /03 Part nu mber 05 4-121 Copyright 2003 by The Charles M achine Works, Inc.
FM5 Operator ’ s Manual Con ten ts - 7 CMW Content s Overv iew machine seria l number , informa tion a bout th e typ e of wo rk this machi ne is desig ned to perform, basic machin e comp onents, an .
Contents - 8 FM5 Operator ’ s Manual CMW.
FM5 Operator ’ s Manual Safe ty - 9 CMW Safety Chapter Content s Guide lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 0 Safety Alert Classi fica tions . . . . . . . . . . . . . . . . . . 1 1 Safet y Ale rt s . . . . . . . . .
Safe ty - 10 FM5 Operator ’ s Manual Guidelines CMW Guidel ines Follow these gui deline s before operatin g any jobsite equipm ent: • Complete p roper tr aining a nd re ad operat or ’ s manual befo re usin g equipme nt. • Contact One-C all (888- 258-080 8) and any uti lity com panies which do not subsc ribe to One -Call.
FM5 Operator ’ s Manual Safety - 1 1 Safety A lert Cl assifi cations CMW Safety Alert Classifications These cl assific ations a nd the i cons def ined o n the fol lowin g pages work tog ether to alert y ou to si tuation s which co uld be har mful to you, jo bsite bystande rs or you r equipm ent.
Safe ty - 12 FM5 Operator ’ s Manual Safety Alerts CMW Safety Alert s Electric shock . Contactin g electr ic line s will cause d eath or serio us injur y . Know loc ation o f lines a nd stay a way . Deadly ga ses. Lack of oxyge n or p resenc e of gas wi ll ca use sick ness or death.
FM5 Operator ’ s Manual Safety - 13 Safety Alerts CMW Fire or explosi on possi ble. Fu mes coul d igni te and ca use bu rns. No smokin g, no fl ame, no spark. Moving t raffic - haz ardous situa tion. De ath or se riou s injur y could resu lt. Avoid moving v ehicle s, wear hi gh vi sibili ty cloth ing, po st app ropriat e warn ing si gns.
Safe ty - 14 FM5 Operator ’ s Manual Emergency Procedures CMW Emergenc y Procedures Before op erating a ny equ ipment , revi ew emerge ncy p rocedur es an d check t hat a ll safety precaut ions h ave been taken.
FM5 Operator ’ s Manual Safety - 15 Emergency Procedures CMW If an Electri c Line is Damaged If you su spec t an ele ctric line ha s been da maged and yo u are on tr uck or traile r , DO NOT MOVE. Remain on truck or trai ler and take the followi ng actio ns.
Safe ty - 16 FM5 Operator ’ s Manual Emergency Procedures CMW If a Gas L ine is Dam aged If you s uspect a gas l ine has been d amaged , take the fol lowing actions . The o rder an d degr ee of a ction wi ll depend on the si tuation . • Immediate ly shut o ff engine(s) , if this can be done s afely an d quic kly .
FM5 Operator ’ s Manual Controls - 17 CMW Controls Chapter Content s Engin e . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Fluid Mixi ng .
Controls - 18 FM5 Operator ’ s Manual Eng ine CMW Engine 1. Choke 2. Fuel shuto ff valve 3. Throttle 4. T achometer/Ho urmeter 5. Rope start Item Description Notes 1. Choke T o he lp start col d engine, close v alve. This val ve regu lates air/fu el mixtu re.
FM5 Operator ’ s Manual Controls - 19 Engine CMW 3. Thrott le T o in crease engin e spee d, move lev er aw ay from fuel tank. T o de crease engine speed , move lev er towar d fuel tank. IMPORT ANT : I ncreas ing engin e speed al so in crea ses p ump flow .
Controls - 20 FM5 Operator ’ s Manual Fluid Mixing CMW Flui d Mixing 1. Drain pl ug 2. T ank di scha rge val ve 3. Circulati on valve 4. Hopper val ve 5. Mixing jet valve 6. Discharge valv e Item Description Notes 1. Drain plug T o drain fl uid from tank, remove plug.
FM5 Operator ’ s Manual Controls - 21 Fluid Mixing CMW 2. T an k discharg e val ve T o all ow flow fr om tank to fluid pump, o pen va lve. T o stop f low from tank t o fluid pump, tur n off engine. IMPORT ANT : C lose valv e only when discon necting h ose to fluid pump.
Controls - 22 FM5 Operator ’ s Manual Fluid Mixing CMW.
FM5 Operator ’ s Manual Operat ion Over view - 2 3 CMW Operation Overview Chapter Content s Planni ng . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Settin g U p at Job sit e . . . . . . . . . . . . . . . . . . . . . . . 24 Mixi ng Flui d .
Operation Overvi ew - 24 FM5 Operator ’ s Manual Planning CMW Planning 1. Gather inf ormati on abo ut jobsit e (page 28). 2. I nspec t jobsite (p ag e 28). 3. Check supp lies and prepare equipm ent (page 30). Setting Up at Jobsite 1. Prepare jobs ite (page 29).
FM5 Operator ’ s Manual Operat ion Over view - 2 5 Mixing Fluid CMW Mixi ng Flu id 1. V erify th at hopp er throa t is not pl ugged before mi xing . 2. Fill fluid tank with water . Allow roo m for add itives. 3. Open ci rculati on va lve a nd tank di scharg e valve.
Operation Overvi ew - 26 FM5 Operator ’ s Manual Transferring Fluid CMW T ransferring Flu id 1. Connect ho se from mixi ng pump to drillin g unit. 2. Open hop per and di schar ge valv es. 3. Adjust e ngine throttle t o give desi red flow r ate to drilli ng unit .
FM5 Operator ’ s Manual Prepare - 27 CMW Prep are Chapter Content s Gathe r In form ation . . . . . . . . . . . . . . . . . . . . . . . . . 28 • Arrange fo r T raffic Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28 • Prepare for Worki ng Near E xisting Uti lities .
Prepar e - 28 FM5 Operator ’ s Manual Gather Information CMW Gathe r In formati on A succes sful job begins before the exc avation . The fir st step i n pla nning is reviewi ng inf ormation already availab le about th e job a nd job site.
FM5 Operator ’ s Manual Prepare - 29 Prepar e Jobsite CMW Prep ar e Jobsite Inst all Fluid Unit Consider Load Requirements Inst allation T ip s • Drill h oles t hrough tr aile r cross member s to pr ovide adequa te connec tion to trailer struc ture, n ot just deck boa rds.
Prepar e - 30 FM5 Operator ’ s Manual Check S upplies and Prepare Equipment CMW Check Supplies and Prep are Equipm ent Assemble Access ori es Fire Extinguisher If required , mount a fire ex tingui sher ne ar the power uni t but awa y from po ssible points of igni tion.
FM5 Operator ’ s Manual Transport - 3 1 CMW T r ansport Chapter Content s Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 • Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transport - 32 FM5 Operator ’ s Manual Lift CMW Lift Point s Lifting po ints are identi fied by l iftin g deca ls. Lifti ng at ot her po ints is unsafe and can d amage m achiner y . Procedure Ta n k Use crane c apable of suppo rting the equipm ent ’ s si ze and weight .
FM5 Operator ’ s Manual Transport - 3 3 Haul CMW Haul Insp ect T r ai ler • Check hitc h for w ear and c racks . Lubric ate if needed. • Check ba ttery for 12 V cha rge. • Inspect lig hts for cle anlines s and c orrect op erati on. Inspec t reflec tors an d replac e if neede d.
Transport - 34 FM5 Operator ’ s Manual Hau l CMW Unhitch T railer 1. S top to w vehicl e and t railer on level ground. 2. Put manu al tr ansmis sion i nto fi rst or rever se ge ar or a utomati c tr ansmis sion i nto park. T urn o ff ignition. Set parkin g brake.
FM5 Operator ’ s Manual Drilling Fluid Concepts - 35 CMW Drilling Fluid Concept s Chapter Content s Recom mend ed P roduc t s . . . . . . . . . . . . . . . . . . . . 36 Guide lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 6 Polym er .
Drilling Fluid Concepts - 36 FM5 Operator ’ s Manual Recommended Products CMW Recomm en ded Pro d uct s For prod uctive d rillin g and eq uipment pr otectio n, use these re comme nded B aroid ® p roducts, avai lable from your Ditch Witch deale r .
FM5 Operator ’ s Manual Drilling Fluid Concepts - 37 Poly mer CMW Polymer This drilli ng fluid additi ve prov ides e xcellen t lubri catio n and increas es vi scosity in average soils and h eavy clay . In swe lling c lay , p olyme r can reduce sw elling th at traps p ipe in the bore.
Drilling Fluid Concepts - 38 FM5 Operator ’ s Manual Mixtures CMW Mixtures Bentonite does not mi x well i n water containing polymer. T o use both , mix be ntonite first, t hen add poly mer . When a dding othe r produ cts foll ow the or der li sted be low .
FM5 Operator ’ s Manual Drilling Fluid Concepts - 39 Mixtur es CMW Basic Fluid Recipes Soil type Mixture/10 0 gal (378 L) of water Notes fine sand 35 lb (1 6 kg) Bo re- Gel coarse sand 35 lb (1 6 kg) Bo re- Gel .
Drilling Fluid Concepts - 40 FM5 Operator ’ s Manual Drilling Fluid Requirem ents CMW Drilling Fl uid Requiremen t s 1. Determin e drill ing condi tions an d choo se app ropriate d rillin g fluid mi x. 2. Estimate amoun t of suppl ies neede d and c heck av ailabil ity .
FM5 Operator ’ s Manual Complete the Job - 41 CMW Complete the Job Chapter Content s Rins e Equi pment . . . . . . . . . . . . . . . . . . . . . . . .
Complete the Job - 42 FM5 Oper ator ’ s Manual Rinse Equipment CMW Rinse Equ ipme nt Spray w ater o nto equipm ent to r emove di rt and mu d. Disconnect Disconn ect and s tore h oses and cable s.
FM5 Operator ’ s Manual Servi ce - 43 CMW Service Chapter Content s Prec autions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 4 Recommended Lubricant s/Servic e Key . . . . . . . . 44 10 Hou r . . . . . . . . . . . . . . . . . . . .
Servi ce - 44 FM5 Operator ’ s Manual Precautions CMW Precautions Recommende d Lubrica nt s/Service Ke y Proper lu bricati on and mainte nance protects Ditch Witc h equipme nt from damag e and fail ure. Ser vice interva ls listed are fo r minimum r equire ments.
FM5 Operator ’ s Manual Servi ce - 45 10 Hour CMW Engine Oil T emperature Chart 10 Hour Check Engine Oil Check en gine oil at dipstick (shown) before operat ion and ev ery 10 hours th ereafte r . Chec k with uni t on leve l surface a nd at l east 1 5 minut es after stoppi ng engine .
Servi ce - 46 FM5 Operator ’ s Manual 20 Hour CMW 20 Hour Change Engine Oil (Initial Ser v ice) Change oil after first 20 ho urs. Pull dr ain plug a nd dr ain cra nkcase while oil is sti ll warm. Refill at f ill neck wi th 2.3 pt (1.1 L) of GEO. 50 Hour Greas e Pump Lube gre ase fi tting with N LGI #1 every 50 hour s.
FM5 Operator ’ s Manual Servi ce - 47 100 Ho ur CMW 100 Hour Change Engine Oil Change oil ev ery 100 ho urs. Pull drain plug and drai n crankc ase whil e oil is still war m. Refill at fill neck with 2.3 pt (1. 1 L) of G EO. Change Air Filter Change foam air filter el ement eve ry 1 00 hours .
Servi ce - 48 FM5 Operator ’ s Manual 100 Hour CMW.
FM5 Operator ’ s Manual Specificat ions - 4 9 CMW Specifications Dimensions U.S. Metr ic A Length 123 in 3.1 m B Height 53 in 1.3 m C Width 25.6 in 650 mm Weight, empty 660 lb 299 kg Weight, with ful l tank (wate r) 3164 l b 1435 kg Performance U.S.
Specifica tions - 50 FM5 Operator ’ s Manual CMW Specifi catio ns are c alled ou t acc ording to SAE reco mmende d practi ces. Specifi cation s are ge neral an d subject to cha nge wit hout not ice. If exact me asureme nts are requir ed, eq uipme nt should be weig hed and measure d.
FM5 Operator ’ s Manual Support - 51 Procedure CMW Support Procedure Notify yo ur deale r imm ediately of any ma lfunc tion or fa ilure o f Dit ch Witc h equipme nt. Always gi ve mod el, se rial num ber , an d appr oximate d ate of y our equi pment purchas e.
Wa rranty - 52 FM5 Operator ’ s Manual CMW W arranty Ditch Witch Equipment an d Part s Limited W arranty Policy Subject to the li mitations and exclusions herein, free r eplacement parts will be provided at any authorized Ditch Witch dealers hip for any Ditch Witch equipment or part s manufa ctured by The Charles Machine Works, Inc.
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FM5 Operator ’ s Manual Service Re cord - 55 CMW Service Record Service P erfor med Date Hours.
Service Re cord - 56 F M5 Operator ’ s Manual CMW Service P erfor med Date Hours.
Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il HP (Hewlett-Packard) FM5 è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del HP (Hewlett-Packard) FM5 - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso HP (Hewlett-Packard) FM5 imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul HP (Hewlett-Packard) FM5 ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il HP (Hewlett-Packard) FM5, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del HP (Hewlett-Packard) FM5.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il HP (Hewlett-Packard) FM5. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo HP (Hewlett-Packard) FM5 insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.
