Manuale d’uso / di manutenzione del prodotto SMV 3000 del fabbricante Honeywell
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SMV 3000 Smart Multivariable Transmitter User’s Manual 34-SM-25-02 3/04.
ii SMV 3000 Transmitter User ’s Manual 1/99 Copyright, Notices, and Trademarks © Copyright 1999 by Honeywell In c. Revision 0 – January 18, 1999 While this information is presented in good faith .
1/99 SMV 3000 Transmitter User ’ s Manual iii About This Publication This manual is intended as a detailed “how to” re ference for insta lling, piping, wiring , configuring , starting up, operating, maintaining , calibrating, and servicing Honey well’s SMV 3000 Smart Multivariable Transmitter.
iv SMV 3000 Transmitter User ’ s Manual 1/99.
1/99 SMV 3000 Transmitter User ’ s Manual v Table of Contents References .................................................................................................................................... xii Technical Assistan ce .................
vi SMV 3000 Transmitter User ’ s Manual 1/99 SECTION 7 STARTUP ................................................................................................................. 79 7.1 Introduction ................................................
1/99 SMV 3000 Transmitter User ’ s Manual vii Figures and Tables Figure 1 SMV 3000 Transmitter Handles Multiple Process Var iable Measurements and Calculates Flow Rate ................................................................ 4 Figure 2 Functional Block Diagram for Transmitter in Analog Mode of O peration.
viii SMV 3000 Transmitter User ’ s Manual 1/99 Figures and Tables, Continued Table 1 Start-up Tasks Reference ....................................................................................... 14 Table 2 Operating Temperature Limits ...........
1/99 SMV 3000 Transmitter User ’ s Manual ix Figures and Tables, Continued Table A-9 Conversion Values for PV1 and PV2 Pressur es ................................................... 172 Table A-10 Conversion Values for PV3 Temperature ..............
x SMV 3000 Transmitter User ’ s Manual 1/99 Acronyms A.G.A. ......................................................................................................... American Gas Ass ociation AP ......................................................
1/99 SMV 3000 Transmitter User ’ s Manual xi Parameters A ’ d ............................................................................................................................... .... Area of orifice A ’ u ............................
xii SMV 3000 Transmitter User ’ s Manual 1/99 References Publication Title Publication Number Binder Title Binder Number SCT 3000 Smartline Configuration Toolkit Start-up and Installation Manual 34-.
1/99 SMV 3000 Transmitter User ’ s Manual 1 Section 1 Overview - First Time Users Only 1.1 Introduction Section Contents This section includes these topics. Topic See Pa ge 1.1 Introduction .......................................................
2 SMV 3000 Transmitter User ’ s Manual 1/99 1.2 CE Conformity (Europe) About Conformity This product is in conformity with the protection requirements of 89/336/EEC , the EMC Directive. Conformity of this product with any other “ CE Mark ” Directive(s) shall not be assumed.
1/99 SMV 3000 Transmitter User ’ s Manual 3 1.3 SMV 3000 Smart Multivariable Transmitters About the Transmitte r The SMV 3000 Smart Multivariable Transmitter shown in Figure 1 measures three separate process variables and cal culates volumetric or mass flow rate for gases, steam or liquids for output over a 4 to 20 milliampere, two-wire loop.
4 SMV 3000 Transmitter User ’ s Manual 1/99 1.3 SMV 3000 Smart Multivariable Transmitters, Continued SMV Ope r ating Modes The SMV 3000 can transmit its output in either an analog 4 to 20 milliampere format or a Digitally Enhanced (DE) protocol format for direct digital communications with our TPS/TDC 3000 control sy stem.
1/99 SMV 3000 Transmitter User ’ s Manual 5 1.3 SMV 3000 Smart Multivariable Transmitters, Continued SMV Operatin g Modes, continued In the digital DE protocol format, all four process variables are.
6 SMV 3000 Transmitter User ’ s Manual 1/99 1.4 Smartline Configuration Toolkit (SCT 3000) Smartline Configuration Toolkit Honey well ’ s SCT 3000 Smartline Configuration Toolkit is a cost-effective means to configure, calibrate, diagnose, and monitor the SMV 3000 and other smart field devices.
1/99 SMV 3000 Transmitter User ’ s Manual 7 1.5 Smart Field Communicator (SFC) About SFC Communications The portable, battery -powered SFC serves as the common communication interface device for Honeywell ’ s family of Smartline Transmitters.
8 SMV 3000 Transmitter User ’ s Manual 1/99 1.5 Smart Field Communicator (SFC), Continued Using the SFC with the SMV 3000, continued • Change Mode of Operation: Tell transmitter to operate in either its analog (4-20 mA) mode or its digital enhanced (DE) mode.
1/99 SMV 3000 Transmitter User ’ s Manual 9 1.6 Transmitter Order Order Components Figure 6 shows the components that would be shipped and received for a ty pical SMV 3000 transmitter order.
10 SMV 3000 Transmitter User ’ s Manual 1/99 1.6 Transmitter Order, Continued About Documentation • SCT 3000 Smartline Configuration Toolkit Start-up and Installation Manual 34-ST-10-08 : One copy supplied with the SCT 3000 Smartline Config uration Toolkit.
1/99 SMV 3000 Transmitter User ’ s Manual 11 Section 2 Quick Start Reference 2.1 Introduction Section Contents This section includes these topics Topic See Pa ge 2.1 Introduction ..................................................................
12 SMV 3000 Transmitter User ’ s Manual 1/99 2.2 Getting SMV 3000 Transmitter On-Line Quickly Quick Start -up Tasks Table 1 lists common start-up tasks for an SMV 3000 transmitter using the SCT and gives an appropriate section in this manual to reference for more information about how to do the task.
1/99 SMV 3000 Transmitter User ’ s Manual 13 Section 3 Preinstallation Considerations 3.1 Introduction Section Contents This section includes these topics Topic See Pa ge 3.1 Introduction .........................................................
14 SMV 3000 Transmitter User ’ s Manual 1/99 3.2 Considerations for SMV 3000 Transmitter Evalua te conditions The SMV 3000 transmitter is designed to operate in common indoor industrial environments as well as outdoors.
1/99 SMV 3000 Transmitter User ’ s Manual 15 3.2 Considerations for SMV 3000 Transmitter, Continued Temperature limits Table 2 lists the operating tempe rature limits for refere nce.
16 SMV 3000 Transmitter User ’ s Manual 1/99 3.2 Considerations for SMV 3000 Transmitter, Continued RTD requirements Use a two-, three-, or four-wire platinum 100 ohm (Pt100) Resistance Temperature De tector with rated measure ment range limits of – 200 to 450 ° C ( – 328 to 842 ° F) per DI N 43760 standard ( α = 0.
1/99 SMV 3000 Transmitter User ’ s Manual 17 3.3 Considerations for SCT 3000 SCT 3000 Requirements The SCT 3000 consists of the software prog ram which is contained on diskettes and a Smartline Option Module which is the hardware interface used for connecting the host computer to the SMV transmitter.
18 SMV 3000 Transmitter User ’ s Manual 1/99.
1/99 SMV 3000 Transmitter User ’ s Manual 19 Section 4 Installation 4.1 Introduction Section Contents This section includes these topics Topic See Pa ge 4.1 Introduction ...........................................................................
20 SMV 3000 Transmitter User ’ s Manual 1/99 4.2 Mounting SMV 3000 Transmitter Summary You can mount the transmitter to a 2-inch (50 millimeter) vertical or horizontal pipe using our optional angle or flat mounting bracket or a bracket of y our own.
1/99 SMV 3000 Transmitter User ’ s Manual 21 4.2 Mounting SMV 3000 Transmitter, Continued Bracket mounting Table 5 summarizes ty pical steps for mounting a transmitter to a bracket. Table 5 Mounting SMV 3000 Transmitter to a Bracket Step Actio n 1 If you are using a n … The n … optional mounting bracket go to Step 2.
22 SMV 3000 Transmitter User ’ s Manual 1/99 4.2 Mounting SMV 3000 Transmitter, Continued Bracket mounting, continued Table 5 Mounting SMV 3000 Transmitter to a Bracket, continued Step Actio n 3 Align alternate mounting holes in end of meter body heads with holes in bracket and secure with bolts and washers pr ovided.
1/99 SMV 3000 Transmitter User ’ s Manual 23 4.2 Mounting SMV 3000 Transmitter, Continued ATTENTION The mounting position of an SMV 3000 Transmitter is critical as the transmitter spans become smaller for the absolute and/or differential pressure range.
24 SMV 3000 Transmitter User ’ s Manual 1/99 4.3 Piping SMV 3000 Transmitter Summary The actual piping arrang ement will vary depending upon the process measurement requirements.
1/99 SMV 3000 Transmitter User ’ s Manual 25 4.3 Piping SMV 3000 Transmitter, Continued Transmitter locat ion The sugg ested mounting loca tion for the transmitter depe nds on the process to be measured. Figure 11 shows the transmitter located above the tap for gas flow measurement.
26 SMV 3000 Transmitter User ’ s Manual 1/99 4.3 Piping SMV 3000 Transmitter, Continued Figure 12 Transmitter L ocation Be low the Tap for L iquid or Steam Flow Measurement Low Pressure Connecti on .
1/99 SMV 3000 Transmitter User ’ s Manual 27 4.3 Piping SMV 3000 Transmitter, Continued General piping guidelines • When measuring fluids containing suspended solids, install permanent valves at regular intervals to blow-down piping.
28 SMV 3000 Transmitter User ’ s Manual 1/99 4.3 Piping SMV 3000 Transmitter, Continued Installing flange adapter, continued Table 6 I nstalling 1/2 inc h NPT Flang e Adapter Step Actio n 1 Insert filter screen ( if supplied) into inlet cavity of process head.
1/99 SMV 3000 Transmitter User ’ s Manual 29 4.4 Installing RTD or Thermocouple Considerations You are responsible for installing the thermowell to house the RTD or thermocouple sensor. Be sure to use a spring-load accessory to hold the RTD sensor against the end of the thermowell.
30 SMV 3000 Transmitter User ’ s Manual 1/99 4.5 Wiring SMV 3000 Transmitter CE Conformity Spec ial Conditions (Europe) You must use shielded, twisted-pair cable such as Belden 9318 for all signal/power wiring.
1/99 SMV 3000 Transmitter User ’ s Manual 31 4.5 Wiring SMV 3000 Transmitter, Continued Figure 14 SMV 3000 Transmitter Terminal Block Electronics Housing TEST SIG – + – + Terminal Block METER L SIGNAL 12 TC 34 –– – ++ Summary, continued You connect RTD leads to the TC terminals 1, 2, 3, and 4 as appropriate for the given probe ty pe.
32 SMV 3000 Transmitter User ’ s Manual 1/99 4.5 Wiring SMV 3000 Transmitter, Continued TPS/TDC 3000 reference Transmitters that are to be digitally integrated to our TPS/TDC 3000 systems will be co.
1/99 SMV 3000 Transmitter User ’ s Manual 33 4.5 Wiring SMV 3000 Transmitter, Continued Wiring c onnections, continued Table 7 Wiring the Transmitte r, Continued Step Actio n 3 Feed temperature sensor input leads through conduit entrance in housing.
34 SMV 3000 Transmitter User ’ s Manual 1/99 4.5 Wiring SMV 3000 Transmitter, Continued Wiring c onnections, continued Table 7 Wiring the Transmitte r, Continued Step Actio n 7 Replace integral meter, if applicable; replace end- cap, and tighten end-cap lock.
1/99 SMV 3000 Transmitter User ’ s Manual 35 4.5 Wiring SMV 3000 Transmitter, Continued Lightning protection When y our transmitter is equipped with optional lightning protection, y ou must connect a wire from the transmitter to ground as shown in Fig ure 17 to make the protection effective.
36 SMV 3000 Transmitter User ’ s Manual 1/99 4.5 Wiring SMV 3000 Transmitter, Continued Conduit seals and Hazardous Loc ation Installations Transmitters installed as explosionproof in a Class I, Div.
1/99 SMV 3000 Transmitter User ’ s Manual 37 Section 5 Getting Started 5.1 Introduction Section Contents This section includes these topics Topic See Pa ge 5.1 Introduction ........................................................................
38 SMV 3000 Transmitter User ’ s Manual 1/99 5.2 Establishing Communications Off-line Versus O n- line SMV Configuration The SCT 3000 allows you to perform both off-line and on-line configuration of SMV transmitters. • Off-line configuration does not require connection to the tra nsmitter.
1/99 SMV 3000 Transmitter User ’ s Manual 39 5.2 Establishing Communications, Continued ATTENTION Connecting the host computer to an SMV for on-line communications requires Smartline Option Module consisting of a PC Card and L i ne I nterface Module.
40 SMV 3000 Transmitter User ’ s Manual 1/99 5.2 Establishing Communications, Continued Establishing On-line Communications with the SMV Table 9 lists the steps to begin an on-line session with the loop-connected SMV and upload the databa se configura tion from the transmitter.
1/99 SMV 3000 Transmitter User ’ s Manual 41 5.2 Establishing Communications, Continued Making On- line Connections to the SMV, continued Table 9 Making SCT 3000 On-line Connections, Continued Step Actio n 5 When the on-line view of the SMV appears on the screen, access the Status f orm by clicking on its tab.
42 SMV 3000 Transmitter User ’ s Manual 1/99 5.3 Making Initial Checks Checking Communication Mode and Firmw are Version Before doing any thing else, it is a g ood idea to confirm the transmitter ’ s mode of operation and identify the version of firmware being used in the transmitter.
1/99 SMV 3000 Transmitter User ’ s Manual 43 5.4 Write Protect Option Write Protect Optio n The SMV 3000 transmitters are available with a “ write protect option ” .
44 SMV 3000 Transmitter User ’ s Manual 1/99.
1/99 SMV 3000 Transmitter User ’ s Manual 45 Section 6 Configuration 6.1 Introduction Section Contents This section includes these topics Topic See Pa ge 6.1 Introduction ..........................................................................
SMV 3000 Transmitter User ’ s Manual 1/99 46 6.1 Introduction, Continued ATTENTION Please verify that y ou have the SCT software version that is compatible with y our SMV 3000. Refer to the table on Page 1. To check the software version, connect an SFC or SCT to the transmitter, (see Figure 28 for ty pical SFC and SCT connections).
1/99 SMV 3000 Transmitter User ’ s Manual 47 6.2 Overview About Configuration Each SMV 3000 Transmitter includes a configuration database that defines its particular operating characteristics. You use the SCT 3000 to enter and chang e selected parameters within a g iven transmitter ’ s database to alter its operating characteristics.
SMV 3000 Transmitter User ’ s Manual 1/99 48 6.2 Overview, Continued Configuration Summary, continued When using a Honey well-defined SMV template, you should choose a file template for the tempe rature rang e and model of SMV that y ou wish to configure.
1/99 SMV 3000 Transmitter User ’ s Manual 49 6.3 Configuring the SMV 3000 with The SCT Using the SCT for SMV 3000 Configuration The SCT template files have tab cards that contain data fields for the SMV parameters which y ou fill in. You start with the Device tab card to ente r the device tag name (Tag I D) and other general descriptions.
SMV 3000 Transmitter User ’ s Manual 1/99 50 6.4 Device Configuration Transmitter Ta g Name and PV1 Priority Tag I D field is found on the Device tab card. Tag ID - Enter an appropriate tag name for the transmitter containing up to eight ASCI I cha racter s which uniquely identifies the transmitter.
1/99 SMV 3000 Transmitter User ’ s Manual 51 6.5 General Configuration PV Type Selecting PVs f or Broadcast The PV Ty pe field is found on the General tab card. Select one of the PV Ty pes in Table 10 to choose which of the transmitter ’ s PVs are to be sent (broadcast) to the control sy stem.
SMV 3000 Transmitter User ’ s Manual 1/99 52 6.5 General Configuration, Continued Background You can sele ct which of the transmitte r ’ s Process Variables (PVs) are to be broadcast as pa rt of the transmitter ’ s digital tran smission to the control sy stem.
1/99 SMV 3000 Transmitter User ’ s Manual 53 6.5 General Configuration, Continued Line Filter When using the process temperature (PV3) input, select the input filter frequency that matches the power line frequency for the power supply. • 50 Hz • 60 Hz d d Factory setting .
SMV 3000 Transmitter User ’ s Manual 1/99 54 6.6 DPConf Configuration - PV1 Engineering Units The DPConf tab card display s the L ow Range Value (L RV), L ow Range L imit (LRL ), Upper Range Value (URV) a nd Upper Range L imit (URL) for PV1 in the uni t of measure selected in the Engineering Units field.
1/99 SMV 3000 Transmitter User ’ s Manual 55 6.6 DPConf Configuration - PV1, Continued LRV and URV PV1 (DP) Ran ge Values The Lower Rang e Value and the Upper Range Value fiel ds for PV1 are found on the DPConf tab card.
SMV 3000 Transmitter User ’ s Manual 1/99 56 6.6 DPConf Configuration - PV1, Continued Output Conformity Select the output form for differential pressure (PV1) variable to represent one of these selections. Note that calculated flow rate process variable (PV4) includes a square root operation and it is not affected by this selection.
1/99 SMV 3000 Transmitter User ’ s Manual 57 6.6 DPConf Configuration - PV1, Continued About Square Root Output, continued Example: If y ou have an application with a differential pressure range of .
SMV 3000 Transmitter User ’ s Manual 1/99 58 6.6 DPConf Configuration - PV1, Continued Damping Adjust the damping time constant for Differential Pre ssure (PV1) to reduce the output noise. We sugge st that y ou set the damping to the smallest value t hat is reasonable for t he process.
1/99 SMV 3000 Transmitter User ’ s Manual 59 6.7 AP/GPConf Configuration - PV2 Engineering Units The AP/GPConf tab card display s the L ow Range Value (L RV), L ow Range L imit (LRL ), Upper Range Value (URV) and Upper Ra nge L imit (URL ) for PV2 in the unit of measure sele cted in the Enginee ring Units field.
SMV 3000 Transmitter User ’ s Manual 1/99 60 6.7 AP/GPConf Configuration - PV2, Continued Background Internally, the SMV transmitter use s absolute pressure value s for all flow calculations. The value entered in the Atmospheric Offset field is added to the gauge pressure input value to approximate the absolute pressure.
1/99 SMV 3000 Transmitter User ’ s Manual 61 6.8 TempConf Configuration - PV3 Engineering Units The TempConf tab card display s the L ow Range Value (L RV), L ow Range L imit (LRL ), Upper Range Value (URV) a nd Upper Range L imit (URL) for PV3 in the uni t of measure selected in the Engineering Units field.
SMV 3000 Transmitter User ’ s Manual 1/99 62 6.8 TempConf Configuration - PV3, Continued Cold Junction Compensation If a thermocouple is used for process temperature PV3 input, y ou must select if the cold junction (CJ) compensation will be supplied internally by the transmitter or externally from a user-supplied isothermal block.
1/99 SMV 3000 Transmitter User ’ s Manual 63 6.8 TempConf Configuration - PV3, Continued Sensor Ty pe I dentify and select the ty pe of sensor that is connected to the transmitter a s its input for process temperature PV3. This will set the appropriate L RL and URL data in the tra nsmitter automatic ally .
SMV 3000 Transmitter User ’ s Manual 1/99 64 6.8 TempConf Configuration - PV3, Continued T/C Fault Detect Select whether to turn on the function for T/C or RTD fault detection. • ON – Any RTD or T/C lead breakage initiates a c ritical status flag.
1/99 SMV 3000 Transmitter User ’ s Manual 65 6.8 TempConf Configuration - PV3, Continued PV3 (Te mperatur e) Range Values (LRV and URV) The Lower Rang e Value and the Upper Range Value fiel ds for PV3 are found on the TempConf tab card.
SMV 3000 Transmitter User ’ s Manual 1/99 66 6.8 TempConf Configuration - PV3, Continued ATTENTION • For a reverse range, enter the upper range value as the L RV and the lower range value as the URV. For example, to make a 0 to 500 ° F range a reverse range, enter 500 as the L RV and 0 as the URV.
1/99 SMV 3000 Transmitter User ’ s Manual 67 6.8 TempConf Configuration - PV3, Continued Damping Adjust the damping time constant for Process Tempe rature (PV3) to reduce the output noise. We sugge st that y ou set the damping to the smallest value t hat is reasonable for t he process.
SMV 3000 Transmitter User ’ s Manual 1/99 68 6.9 FlowConf Configuration - PV4 Engineering Units The FlowConf tab card display s the L ow Range Value (L RV), L ow Range L imit (LRL ), Upper Range Value (URV) a nd Upper Range L imit (URL) for PV4 in the uni t of measure selected in the Engineering Units field.
1/99 SMV 3000 Transmitter User ’ s Manual 69 6.9 FlowConf Configuration - PV4, Continued PV4 Engineering Units, continued Table 17 Pre-programmed Mass Flow Engineering Units for PV4 Engineering Unit.
SMV 3000 Transmitter User ’ s Manual 1/99 70 6.9 FlowConf Configuration - PV4, Continued PV4 (Flow) Upper Range Limit (URL) and Range Value s (LRV and URV) Set the URL, L RV, and URV for calculated flow rate PV4 output by ty ping in the desired values on the FlowConf tab card.
1/99 SMV 3000 Transmitter User ’ s Manual 71 6.9 FlowConf Configuration - PV4, Continued About LRV and URV The L RV and URV set the desired zero and span points for your calculated measurement range as shown in t he exampl e in Figure 24.
SMV 3000 Transmitter User ’ s Manual 1/99 72 6.9 FlowConf Configuration - PV4, Continued Damping Adjust the damping time constant for flow measurement (PV4) to re duce the output noise. We sugge st that y ou set the damping to the smallest value that is reasonable for the process.
1/99 SMV 3000 Transmitter User ’ s Manual 73 6.9 FlowConf Configuration - PV4, Continued Figure 25 Graphic Representation of Sample Low Flow Cutoff Action. 1100 990 880 770 660 550 440 330 220 110 0 100 90 80 70 60 50 40 30 20 10 0 Time 100 90 80 70 60 50 40 30 20 10 0 Low Limit High Limit 165 55 15 5 15 5 PV4 Range GPM % Output % 20.
SMV 3000 Transmitter User ’ s Manual 1/99 74 6.10 Using Custom Engineering Units Using Custom Units for PV4 Flow Measurement The SCT contains a selection of preprogrammed engineering units that y ou can choose to represent y our PV4 flow measurement.
1/99 SMV 3000 Transmitter User ’ s Manual 75 6.11 Flow Compensation Wizard Description A Flow Compensation Wiz ard is provided with the SCT 3000 which is used to configure PV4, the flow variable of the SMV 3000 Multivariable Transmitter.
SMV 3000 Transmitter User ’ s Manual 1/99 76 6.11 Flow Compensation Wizard, Continued Dynamic Compensation Equation, continued Table 18 Primary Flow Elements, Continued Primary Element Application V.
1/99 SMV 3000 Transmitter User ’ s Manual 77 6.12 Saving, Downloading and Printing a Configuration File Saving, Down loading and Printing a Configuration File Once y ou have entered the SMV parameter values into the SCT tab cards, y ou save the database configuration file.
SMV 3000 Transmitter User ’ s Manual 1/99 78 6.13 Verifying Flow Configuration Verify Flow Configuration To verify the SMV transmitter ’ s PV4 calculated flow output for y our application, y ou can use the SMV to simulate PV input values to the transmitter and read the PV4 output.
1/99 SMV 3000 Transmitter User ’ s Manual 79 Section 7 Startup 7.1 Introduction Section Contents This section includes these topics Topic See Pa ge 7.1 Introduction ............................................................................ 79 7.
80 SMV 3000 Transmitter User ’ s Manual 1/99 7.2 Startup Tasks About Startup Once y ou have installed and c onfigured a tra nsmitter, y ou are ready to start up the process loop.
1/99 SMV 3000 Transmitter User ’ s Manual 81 7.3 Running Output Check Background An SMV transmitter operating in the analog mode can be put into a constant-current source mode (called the output mode) to checkout other instruments in the control loop such as recorders, controllers, and positioners.
82 SMV 3000 Transmitter User ’ s Manual 1/99 7.3 Running Output Check, Continued Procedur e, continued Table 19 Analog Output Check Procedure, continued Step Actio n 5 We assume that most analog transmitters will have PV4 as the selected output. This also means that receiver instr ument will be configured to match PV4 output range.
1/99 SMV 3000 Transmitter User ’ s Manual 83 7.3 Running Output Check, Continued Procedur e Table 20 Output Check for SMV Transmitters in DE Mode Step Actio n 1 Connect SCT to SMV and establish communications. (See Subsection 5.2 for procedure, if necessar y.
84 SMV 3000 Transmitter User ’ s Manual 1/99 7.4 Using Transmitter to Simulate PV Input Using SMV Transmitter in Input Mode You can use an SMV 3000 transmitter to simulate a PV input value through the tra nsmitter ’ s input mode.
1/99 SMV 3000 Transmitter User ’ s Manual 85 7.4 Using Transmitter to Simulate PV Input, Continued Procedur e, continued Table 21 Using SMV Transmitter in the Input Mode, Continued Step Actio n 5 Select DPInCal tab card and type in desired PV1 input value that is to be simulated.
86 SMV 3000 Transmitter User ’ s Manual 1/99 7.5 Starting Up Transmitter Procedur e NOTE: Perform th e procedure in Section 7.4 , Using the Transmitter to Simu la te PV Input , before perf ormin g thes e start-u p procedures . The following procedures outline the steps for starting up SMV 3000 transmitters in flow measureme nt applications.
1/99 SMV 3000 Transmitter User ’ s Manual 87 7.5 Starting Up Transmitter, Continued Procedur e, continued Table 22 Start up Procedure for SMV Transmitter Model SMA125, continued Step Actio n 9 Select APInCal tab card and read input of applied AP (PV2) pressure in the selected engineering unit.
88 SMV 3000 Transmitter User ’ s Manual 1/99 7.5 Starting Up Transmitter, Continued Procedur e, continued Table 23 Start up Procedure for SMV Transmitter Model SMG170, continued Step Actio n 8 Close vents to high pressure and low pressur e input ports.
1/99 SMV 3000 Transmitter User ’ s Manual 89 7.5 Starting Up Transmitter, Continued Procedur e, continued Table 24 Start up Procedure for SMV Transmitter Model SMA110, continued Step Actio n 3 For analog loops, make sure the r eceiver instrument in the loop is configured for the PV4 output range.
90 SMV 3000 Transmitter User ’ s Manual 1/99 7.5 Starting Up Transmitter, Continued Figure 26 Ty pical SCT or SFC and Meter Connections for SMV Start up Procedure.
1/99 SMV 3000 Transmitter User ’ s Manual 91 Section 8 Operation 8.1 Introduction Section Contents This section includes these topics Topic See Pa ge 8.1 Introduction ............................................................................ 91 8.
92 SMV 3000 Transmitter User ’ s Manual 1/99 8.2 Accessing Operation Data Summary You can access this data relevant to the operation of the transmitter using the SCT.
1/99 SMV 3000 Transmitter User ’ s Manual 93 8.2 Accessing Operation Data, Continued Procedur e, continued Table 25 Acce ssing Transmitter Oper ation Data Using SCT, Continued IF you want to view … Select the SCT Window or Tab Car d And . . . 1. the input value for a given PV, which is updated every six seconds.
94 SMV 3000 Transmitter User ’ s Manual 1/99 8.2 Accessing Operation Data, Continued Procedur e, continued Table 25 Acce ssing Transmitter Oper ation Data Using SCT, Continued IF you want to view … Select the SCT Window or Tab Car d And . . . the cold junction temperature.
1/99 SMV 3000 Transmitter User ’ s Manual 95 8.3 Changing Default Failsafe Direction Background Transmitters are shippe d with a default failsaf e direction of upscale . This means that the tra nsmitter ’ s output will be drive n upscale (ma ximum output) when the transmitter dete cts a critica l status.
96 SMV 3000 Transmitter User ’ s Manual 1/99 8.3 Changing Default Failsafe Direction, Continued Procedur e, continued Table 26 Cutting Failsafe Jumper Step Actio n 1 Connect SCT to SMV and establish communications. (See subsection 5.2 for procedure, if necessar y.
1/99 SMV 3000 Transmitter User ’ s Manual 97 8.3 Changing Default Failsafe Direction, Continued Procedur e, continued Table 26 Cutting Failsafe Jumper, Continue d Step Actio n 10 Turn ON tr ansmitter power. 11 Perform Upload of the SMV database to the SCT.
98 SMV 3000 Transmitter User ’ s Manual 1/99 8.4 Saving and Restoring a Database Saving a nd Re storing a SMV Configur ation Database I t is recommended that y ou keep a disk file of the current the configuration databases for all smart field devices, just in case of a device failure and/or replacement.
1/99 SMV 3000 Transmitter User ’ s Manual 99 Section 9 Maintenance 9.1 Introduction Section Contents This section includes these topics Topic See Pa ge 9.1 Introduction ............................................................................
100 SMV 3000 Transmitter User ’ s Manual 1/99 9.2 Preventive Maintenance Maintenance Routines And Schedules The SMV 3000 transmitter itself does not require any specific maintenance routine at regularly scheduled intervals.
1/99 SMV 3000 Transmitter User ’ s Manual 101 9.3 Inspecting and Cleaning Barrier Diaphragms Background Depending on the characteristics of the process medium being measured, sediment or other foreign particles may collect in the process head cavity /chamber and cause faulty measurement.
102 SMV 3000 Transmitter User ’ s Manual 1/99 9.3 Inspecting and Cleaning Barrier Diaphragms, Continued Procedur e, continued Table 27 I nspecting and Cleaning B arrier Diaphragms, Continued Step Actio n 3 Remove O-ring and clean inter ior of process head using soft bristle brush and suitable solvent.
1/99 SMV 3000 Transmitter User ’ s Manual 103 9.4 Replacing Electronics Module or PROM Module description The electronics module used in the SMV 3000 transmitter is a two Printed Wiring Assembly design that includes an integral mounting bracket, we refer to the PWAs as Main PWA and Temperature or Daughter PWA as a way to distinguish them.
104 SMV 3000 Transmitter User ’ s Manual 1/99 9.4 Replacing Electronics Module or PROM, Continued Procedur e, continued Table 28 Replacing Electronics Module or PROM, Continued Step Actio n 3 Release retaining clip and unplug flex -tape and power connector s from Main PWA underneath module.
1/99 SMV 3000 Transmitter User ’ s Manual 105 9.4 Replacing Electronics Module or PROM, Continued Procedur e, continued Table 28 Replacing Electronics Module or PROM, Continued Step Actio n 5 Remove two retaining screws and carefully pull Daughter PWA straight up to unplug it from Main PWA.
106 SMV 3000 Transmitter User ’ s Manual 1/99 9.4 Replacing Electronics Module or PROM, Continued Procedur e, continued Table 28 Replacing Electronics Module or PROM, Continued Step Actio n 8 With component side of new PWA facing you, align notch and pin 1 of PROM removed in Step 6 with notch and pin 1 in IC socket on new PWA.
1/99 SMV 3000 Transmitter User ’ s Manual 107 9.4 Replacing Electronics Module or PROM, Continued Procedur e, continued Table 28 Replacing Electronics Module or PROM, Continued Step Actio n 10 With component side of new PWA facing you, align notch and pin 1 of new PROM with notch and pin 1 in IC socket on PWA.
108 SMV 3000 Transmitter User ’ s Manual 1/99 9.5 Replacing Meter Body Center Section Procedur e You can replace the center section of the meter body . A replacement center section is supplied with a new matching PROM. Use the procedure in Table 29 to install a new center section and its matching PROM.
1/99 SMV 3000 Transmitter User ’ s Manual 109 9.5 Replacing Meter Body Center Section, Continued Procedur e, continued Table 29 Replacing Meter Body Center Section, Continued Step Actio n 4 Remove nuts from bolts that hold process heads to center section.
110 SMV 3000 Transmitter User ’ s Manual 1/99 9.5 Replacing Meter Body Center Section, Continued Procedur e, continued Table 29 Replacing Meter Body Center Section, Continued Step Actio n 9 Use a torque wrench to gradually tighten nuts to torque of 40 ft- lb (54 N • m) for carbon steel pr ocess heads bolts or 35 ft-lb (47.
1/99 SMV 3000 Transmitter User ’ s Manual 111 Section 10 Calibration 10.1 Introduction Section Contents This section includes these topics Topic See Pa ge 10.1 Introduction ........................................................................
112 SMV 3000 Transmitter User ’ s Manual 1/99 10.2 Overview About Calibration Differential pressure and static pressure measurements can be affected by conditions external to the transmitter, (such a s process material or re sidue adhering to barrier diaphragms for example), so measurement “ drift ” cannot be eliminated completely .
1/99 SMV 3000 Transmitter User ’ s Manual 113 10.2 Overview, Continued Test Equipment Required Depending upon the ty pe of calibration y ou choose, y ou may need any of the following test equipment to accurately calibrate the transmitter: • Digital Voltmeter or milliammeter with 0.
114 SMV 3000 Transmitter User ’ s Manual 1/99 10.3 Calibrating Analog Output Signal Background You can ca librate the transmitte r ’ s analog output circuit at its 0 and 100% levels by using the transmitter in its constant-c urrent source mode (or output mode).
1/99 SMV 3000 Transmitter User ’ s Manual 115 10.4 Calibrating PV1 and PV2 Range Values Background The SMV 3000 Smart Multivariable Transmitter has two-point calibration. This means when y ou calibrate two points in the PV range all the points in that range adjust to that calibration.
116 SMV 3000 Transmitter User ’ s Manual 1/99 10.4 Calibrating PV1 and PV2 Range Values, Continued Procedur e, continued Figure 28 Ty pical PV1 or PV2 Range Calibration Hookup 24V dc Power Sup ply -.
1/99 SMV 3000 Transmitter User ’ s Manual 117 10.5 Resetting Calibration About Reset Accuracy for PV1 and PV2 You can erase incorrect PV1 a nd/or PV2 calibration data by resetting the data to default value s.
118 SMV 3000 Transmitter User ’ s Manual 1/99 10.5 Resetting Calibration, Continued Background You can erase incorrect calibrat ion data for a given PV measurement range by resetting the data to de fault values using the SCT or SFC.
1/99 SMV 3000 Transmitter User ’ s Manual 119 Section 11 Troubleshooting 11.1 Introduction Section Contents This section includes these topics Topic See Pa ge 11.1 Introduction ....................................................................
120 SMV 3000 Transmitter User ’ s Manual 1/99 11.2 Overview Diagnostics The SMV 3000 transmitter is constantly running internal diagnostics to monitor sensor and transmitter functions. The SCT and SFC, when connected to the SMV control loop, monitor the transmitter functions, and status of the control loop and the communications link.
1/99 SMV 3000 Transmitter User ’ s Manual 121 11.3 Troubleshooting Using the SCT Summary Using the SCT in the on-line mode y ou can chec k the transmitter sta tus, identify diagnostic messages and access troubleshooting information so y ou can clear fault conditions.
122 SMV 3000 Transmitter User ’ s Manual 1/99 11.4 Diagnostic Messages Diagnostic Messages The diagnostic text messages that can be display ed on the SCT, SFC or on a TPS/TDC sy stem are listed in the following tables.
1/99 SMV 3000 Transmitter User ’ s Manual 123 11.4 Diagnostic Messages, Continued Diagnostic Messages, continued Table 31 Critical Status Diagnostic Messag e Table SMV Status SCT Status Message SFC Display Message TDC Stat us Message Possible Cause What t o Do 7-0 A/D Failure PV3 STATUS TAG ID .
124 SMV 3000 Transmitter User ’ s Manual 1/99 11.4 Diagnostic Messages, Continued Diagnostic Messages, continued Table 31 Critical Status Diagnostic Messag e Table, Continued SMV Status SCT Status M.
1/99 SMV 3000 Transmitter User ’ s Manual 125 11.4 Diagnostic Messages, Continued Diagnostic Messages, continued Table 31 Critical Status Diagnostic Messag e Table, Continued SMV Status SCT Status Message SFC Display Message TDC Stat us Message Possible Cause What to Do 7-2 Input Suspect PV3 OUTP 1 TAG ID .
126 SMV 3000 Transmitter User ’ s Manual 1/99 11.4 Diagnostic Messages, Continued Diagnostic Messages, continued Table 32 Non-Critical Status Diagnostic Messag e Table SMV Status SCT Status Message SFC Display Message TDC Stat us Message Possible Cause What t o Do 9-3 Bad AP Compensation PV4 STATUS TAG ID .
1/99 SMV 3000 Transmitter User ’ s Manual 127 11.4 Diagnostic Messages, Continued Diagnostic Messages, continued Table 32 Non-Critical Status Diagnostic Message Table, continued SMV Status SCT Status Message SFC Display Message TDC Stat us Message Possible Cause What t o Do 9-6 Co r rect s Active on PV4 STATUS TAG ID .
128 SMV 3000 Transmitter User ’ s Manual 1/99 11.4 Diagnostic Messages, Continued Diagnostic Messages, continued Table 32 Non-Critical Status Diagnostic Message Table, continued SMV Status SCT Statu.
1/99 SMV 3000 Transmitter User ’ s Manual 129 11.4 Diagnostic Messages, Continued Diagnostic Messages, continued Table 32 Non-Critical Status Diagnostic Message Table, continued SMV Status SCT Status Message SFC Display Message TDC Stat us Message Possible Cause What to Do 5-5 Input Mode PV2 (AP) STATUS TAG ID .
130 SMV 3000 Transmitter User ’ s Manual 1/99 11.4 Diagnostic Messages, Continued Diagnostic Messages, continued Table 32 Non-Critical Status Diagnostic Messag e Table, Continued SMV Status SCT Status Message SFC Display Message TDC Stat us Message Possible Cause What t o Do 6-4 Output Mode PV1 (DP) STATUS TAG ID .
1/99 SMV 3000 Transmitter User ’ s Manual 131 11.4 Diagnostic Messages, Continued Diagnostic Messages, continued Table 32 Non-Critical Status Diagnostic Messag e Table, Continued SMV Status SCT Stat.
132 SMV 3000 Transmitter User ’ s Manual 1/99 11.4 Diagnostic Messages, Continued Diagnostic Messages, continued Table 33 Communication Status Message Table SMV Status SCT Status Message SFC Display Message TDC Stat us Message Possible Cause What t o Do - Command Aborted TAG NO.
1/99 SMV 3000 Transmitter User ’ s Manual 133 11.4 Diagnostic Messages, Continued Diagnostic Messages, continued Table 33 Communication Status Message Table, continued SMV Status SCT Status Message SFC Display Message TDC Stat us Message Possible Cause What to Do -- STATUS TAG ID .
134 SMV 3000 Transmitter User ’ s Manual 1/99 11.4 Diagnostic Messages, Continued Diagnostic Messages, continued Table 34 I nformational Status Message Table SMV Status SCT Status Message SFC Display Message TDC Stat us Message Possible Cause What t o Do 6-3 2 Wire TC PV3 STATUS TAG ID .
1/99 SMV 3000 Transmitter User ’ s Manual 135 11.4 Diagnostic Messages, Continued Diagnostic Messages, continued Table 35 SFC Diagnostic Messag e Table SMV Status SCT Status Message SFC Display Mess.
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1/99 SMV 3000 Transmitter User ’ s Manual 137 Section 12 Parts List 12.1 Replacement Parts Part Identif ication • All individually salable parts are indicated in each figure by key number callout.
138 SMV 3000 Transmitter User ’ s Manual 1/99 12.1 Replacement Parts, Continued Figure 29 Major SMV 3000 Smart Multivariable Transmitter Parts Reference.
1/99 SMV 3000 Transmitter User ’ s Manual 139 12.1 Replacement Parts, Continued Figure 30 SMV 3000 Electronics Housing 3 4K 2 5 K4 6 K10 K9 K2 K8 7 K7 See note 2 K5 K4 K6 K2 K12 K13 K11 9 K1 K3 K5 See note 1 2 1 NOTES: 1. Terminal block assem bly. See Figure 31.
140 SMV 3000 Transmitter User ’ s Manual 1/99 12.1 Replacement Parts, Continued Table 36 Parts I dentification for Callouts in Figure 30 Key No. Part Number Description Quan tity Per Unit 1 51404208.
1/99 SMV 3000 Transmitter User ’ s Manual 141 12.1 Replacement Parts, Continued Table 36 Parts I dentification for Callouts in Figure 30, Continued Key No.
142 SMV 3000 Transmitter User ’ s Manual 1/99 12.1 Replacement Parts, Continued Figure 31 SMV 3000 Terminal Block Assembly K1 K2 K3 K4 K5 K6 K2 K7 K8 Table 37 Parts I dentification for Callouts in Figure 31 Key No.
1/99 SMV 3000 Transmitter User ’ s Manual 143 12.1 Replacement Parts, Continued Figure 32 SMV 3000 Meter Body 22372 K3 K4 K5 K2 K13 K3 K7 1 K9 K8 K7 K13 K3 K5 K4 K3 K6 K12 K10 K11 K1 K1 K11 K10 K12 Table 38 Parts I dentification for Callouts in Figure 32 Key No.
144 SMV 3000 Transmitter User ’ s Manual 1/99 12.1 Replacement Parts, Continued Table 38 Parts I dentification for Callouts in Figure 32, Continued Key No.
1/99 SMV 3000 Transmitter User ’ s Manual 145 12.1 Replacement Parts, Continued Table 38 Parts I dentification for Callouts in Figure 32, Continued Key No.
146 SMV 3000 Transmitter User ’ s Manual 1/99 12.1 Replacement Parts, Continued Table 39 Summary of Recommended Spare Parts Referenc e Spar es for Part Number Description Figure Number Key Number 1-.
1/99 SMV 3000 Transmitter User ’ s Manual 147 Section 13 Reference Drawings 13.1 Wiring Diagrams and Installation Drawings Wiring Diagrams These wiring diagrams are included in numerical order behind this page for wiring reference. SMV 3000 Wiring Diagrams for .
148 SMV 3000 Transmitter User ’ s Manual 1/99.
1/99 SMV 3000 Transmitter User ’ s Manual 149 Appendix A – PM/APM/HPM SMV 3000 Integration A.1 Overview Appendix Contents This appendix includes these topics: Topic See Pa ge A.1 Overvi ew ..........................................................
SMV 3000 Transmitter User ’ s Manual 1/99 150 A.2 Description Definition PM/APM/HPM SMV 3000 I ntegration is a term used to describe the coupling of an SMV 3000 Smart Multivariable Transmitter to a TDC 3000 X Process Manager (PM), Advanced Process Manag er (APM), or High Performance Process Manager (HPM) throug h a digital communications link.
1/99 SMV 3000 Transmitter User ’ s Manual 151 A.2 Description, Continued Diagram: Typical Integration Hierarchy Figure A-1 shows a ty pical PM/APM/HPM SMV 3000 integration hierarchy with the transmitter connected to the sy stem through an STI FTA, and a multiva riable STI MV IOP in the PM/APM/HPM.
SMV 3000 Transmitter User ’ s Manual 1/99 152 A.3 Data Exchange Functions Introduction The exchange of data over the bi-directional data path between the SMV 3000 transmitter and the PM/APM/HPM is based on imaging SMV 3000 data through the use of Analog I nput (AI) point parameters in the STI MV I OP for each transmitter PV.
1/99 SMV 3000 Transmitter User ’ s Manual 153 A.3 Data Exchange Functions, Continued 16 Points per STIMV IOP The STIMV I OP contains sixt een AI points which are read/write accessible from the PMM and upper network components as shown in Figure A-3.
SMV 3000 Transmitter User ’ s Manual 1/99 154 A.3 Data Exchange Functions, Continued Four Points Pe r Transmitter To accommodat e all the PVs t hat can be associated wit h a given SMV 3000 transmitter, y ou must build an AI point for each PV up to a maximum of four points (PVs) per transmitter.
1/99 SMV 3000 Transmitter User ’ s Manual 155 A.3 Data Exchange Functions, Continued About Number Of PVs The number of PVs that a given SMV 3000 transmitter supports is determined upon its database configuration.
SMV 3000 Transmitter User ’ s Manual 1/99 156 A.3 Data Exchange Functions, Continued About Database Broadcast Table A-2 lists the maximum database size and transmission time for the SMV 3000. The actual time may be less, if less options are configured.
1/99 SMV 3000 Transmitter User ’ s Manual 157 A.4 Installation Mounting Assumptions We assume that you have phy sically mounted the integration components in accordance with appropriate instruct ions in this manual and th e TDC 3000 X bookset.
SMV 3000 Transmitter User ’ s Manual 1/99 158 A.4 Installation, Continued Connection Rule, continued Figure A-5 shows an example of connection rule violations which include connecting an ST 3000 transmitter to an allocated logical slot and an SMV 3000 transmitter to a slot that causes a logical slot to wrap around the I OP boundary .
1/99 SMV 3000 Transmitter User ’ s Manual 159 A.5 Configuration About Configuration You can configure all of the SMV 3000 parameters by using the SCT 3000 as outlined in this manual.
SMV 3000 Transmitter User ’ s Manual 1/99 160 A.5 Configuration, Continued PED Entries Each PED parameter is defined in Appendix A of the PM/APM Smartline Transmitter Integration Manual . While mo st entries are generic for all Smartline transmitte rs, some entries re quire additional tran smitter specific data for reference.
1/99 SMV 3000 Transmitter User ’ s Manual 161 A.5 Configuration, Continued SENSRTYP Paramet er The default sensor type for a given SMV 3000 transmitter PV is listed in Table A-4.
SMV 3000 Transmitter User ’ s Manual 1/99 162 A.5 Configuration, Continued ATTENTION The actual engineering unit values available in a sy stem will depend upon the LCN software release. See Section 10 i n the PM/APM Smartline Transmitter Integration Manual for release dependent EU details.
1/99 SMV 3000 Transmitter User ’ s Manual 163 A.5 Configuration, Continued DAMPING Parameter The damping value is a real number selec tion from the transmitter rang e values shown in Table A-8 for a given SMV 3000 transmitter PV.
SMV 3000 Transmitter User ’ s Manual 1/99 164 A.6 Operation Notes Generic Operat ions Most operator actions initiate d through Detail displa y s at the Universal Station are g eneric for all Smartline transmitte rs. Refer to Sec tion 7 in the PM/APM Smartline Transmitter Integration Manual for details about these generic operations.
1/99 SMV 3000 Transmitter User ’ s Manual 165 A.6 Operation Notes, Continued Database Mismatch Parameters, continued If a mismatch is detec ted, only the slots (PVs) that have the mismatch will have their PV value set to not a number (NAN) and their STATE parameter on the Detail display will show DBCHANGE.
SMV 3000 Transmitter User ’ s Manual 1/99 166 A.6 Operation Notes, Continued PV Enginee r ing Unit Conversions You can initiate manual engineering unit conversions for PV value used in display s by substituting appropriate converted values for PVEUHI and PVEULO on page one of the Detail display .
1/99 SMV 3000 Transmitter User ’ s Manual 167 A.6 Operation Notes, Continued Engineering Unit Conversion f or PV4 Engineering unit conversion for PV4 must be done manually if you want to display PV4 flow calculation in units other than cubic meters per hour.
SMV 3000 Transmitter User ’ s Manual 1/99 168 A.6 Operation Notes, Continued Engineering Unit Conversion f or PV4, continued Table A-12 Conversion Values for PV4 as Mass Flow Rate Preferred Engineering Units Conversion Multiplier (m) Conversion Offset (B) t/h 1.
1/99 SMV 3000 Transmitter User ’ s Manual 169 A.6 Operation Notes, Continued Status Messages Supplement the I OP status messages g iven in Section 8 of the PM/APM Smartline Transmitte r I ntegr ation Manual with those listed in Table A-13.
SMV 3000 Transmitter User ’ s Manual 1/99 170.
1/99 SMV 3000 Transmitter User ’ s Manual 171 Appendix B SMV 3000 Configuration Record Sheet SMV 3000 Configuration Data Sheets The following configuration sheets provide a means to record the SMV 3000 configuration database.
SMV 3000 Transmitter User ’ s Manual 1/99 172 Appendix B – Configuration Record Sheet, Continued 1b. Static Pressure - PV2 - Configuration Section PV2 Damping (sec.): 0.0 ___ 0.16 ___ 0.32 ___ 0.48 ___ 1 ___ 2 ___ 4 ___ 8 ___ 16 _ __ 32 ___ PV2 Eng.
1/99 SMV 3000 Transmitter User ’ s Manual 173 Appendix B – Configuration Record Sheet, Continued 2. Flow - PV4 - C o nfiguration Section (I f usi ng SM V 3000 for PV1, PV 2 an d PV3 mea sur eme nt on ly, do not complet e fl ow sect ion.
SMV 3000 Transmitter User ’ s Manual 1/99 174 Appendix B – Configuration Record Sheet, Continued 2c. Genera l Fl ow C onfiguration Se ct ion PV4 Ran ge: LRV ________ URV ______ __ URL _ _______ (defaults are 0, 100,000 and 100,000 m3/hr ) PV4 Eng.
1/99 SMV 3000 Transmitter User ’ s Manual 175 Appendix C — PV4 Flow Variable Equations C.1 Overview Appendix Contents This appendix includes these topics: Topic See Pa ge C.1 Overvi ew ..............................................................
176 SMV 3000 Transmitter User ’ s Manual 1/99 C.2 Standard Flow Equation Standard Flow Compensation (Kuser Model) The Standard Flow Equation (Kuser Model) allows automatic calculation of the Kuser value that is used to configure PV4 flow variable for SMV 3000.
1/99 SMV 3000 Transmitter User ’ s Manual 177 C.2 Standard Flow Equation, Continued Example: Air Thr ough a Ventur i An engineer has specified a SMV 3000 Smart Multivariable Transmitter to compensate for air densi ty changes and to calculate the standard volumetric flowrate of air through a Venturi meter.
178 SMV 3000 Transmitter User ’ s Manual 1/99 C.2 Standard Flow Equation, Continued Table C-1 Air Through a Venturi Meter Configuration Example, continued Step Actio n 6 Enter the relevant flow proc.
1/99 SMV 3000 Transmitter User ’ s Manual 179 C.2 Standard Flow Equation, Continued Example: Superheat ed Steam Using an Averaging Pitot Tube An engineer has specified a SMV 3000 Smart Multivariable Transmitter to compensate for steam density change s and to calculate the mass flowrate of superheated steam usi ng an averaging pitot tube.
180 SMV 3000 Transmitter User ’ s Manual 1/99 C.2 Standard Flow Equation, Continued Table C-2 Superheated Steam using an Averaging Pitot Tube Configuration Example, Continued Step Actio n 6 Click the following options for failsafe indication on the Flowing Variables page (so that there is an “ a “ in each check box): a Abs.
1/99 SMV 3000 Transmitter User ’ s Manual 181 C.3 Dynamic Compensation Flow Equation Dynamic Compensation Flow Equation The Dy namic Compensation Flow Equation provides algorithms for use in determining a highly accurate PV4 flow variable for SMV 3000.
182 SMV 3000 Transmitter User ’ s Manual 1/99 C.3 Dynamic Compensation Flow Equation, Continued Table C-3 L iquid Propane Configuration Example Step Actio n 1 Select a template for the SMV 3000 model you have for your flow application.
1/99 SMV 3000 Transmitter User ’ s Manual 183 C.3 Dynamic Compensation Flow Equation, Continued Table C-3 L iquid Propane Configuration Example, continued Step Actio n 9 Enter the following lower and upper Reynolds number limits in each entry field of the Discharge Coefficient page.
184 SMV 3000 Transmitter User ’ s Manual 1/99 C.3 Dynamic Compensation Flow Equation, Continued Table C-3 Liquid Propane Configuration Example, continued Step Actio n 12 Click on the following options for Failsafe Indication on the Flowing Variables page (so that there is an “ a ” in each check box).
1/99 SMV 3000 Transmitter User ’ s Manual 185 C.3 Dynamic Compensation Flow Equation, Continued Example: Air An engineer has specified a SMV 3000 Smart Multivariable Transmitter to dy namically compensate and calculate the standard volumetric flowrate of air through a standard 304 SS orifice meter with flange taps.
186 SMV 3000 Transmitter User ’ s Manual 1/99 C.3 Dynamic Compensation Flow Equation, Continued Table C-4 Air Configuration Ex ample, continued Step Actio n 6 Select Standard Volume as the type of gas flow from the list box on the Gas Flow page, then click Next to proceed to the Fluid page.
1/99 SMV 3000 Transmitter User ’ s Manual 187 C.3 Dynamic Compensation Flow Equation, Continued Table C-4 Air Configuration Ex ample, continued Step Actio n 10 Enter the relevant process infor mation from the Orifice Sizing Data Sheet in each entry field of the Density Variables page.
188 SMV 3000 Transmitter User ’ s Manual 1/99 C.3 Dynamic Compensation Flow Equation, Continued SMV Operatio n in a Steam Applicatio n When operating the S MV in a steam appl ication there are num ber of considerations y ou should be aware of.
1/99 SMV 3000 Transmitter User ’ s Manual 189 C.3 Dynamic Compensation Flow Equation, Continued Table C-5 Superheated Steam Configuration Example Step Actio n 1 Select a template for the SMV 3000 model you have for your flow application.
190 SMV 3000 Transmitter User ’ s Manual 1/99 C.3 Dynamic Compensation Flow Equation, Continued Table C-5 Superheated Steam Configuration Ex ample, continued Step Actio n 7 Enter the following lower and upper Reynolds number limits in each entry field of the Discharge Coefficient page.
1/99 SMV 3000 Transmitter User ’ s Manual 191 C.3 Dynamic Compensation Flow Equation, Continued Table C-5 Superheated Steam Configuration Ex ample, continued Step Actio n 10 Click on the following options for Failsafe Indication on the Flowing Variables page (so that there is an “ a ” in each check box).
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SMV 3000 Smart Multivariable Transmitter, Transmitter Models : SMA110, SMA125, SMG170 34-SM-99-01 03/04 Addendum (to User’s Manual 34-SM-25-02) Overview Replacement Meterbody and Heads T he SMV 3000 Multiv ariable Transmitter, all Models, is now being shipped with newly designed meter body a nd process heads.
Additions to the User Manual The additions and cha nges to User Manual 34-SM-25-02 that relate to the newly designed m eter body an d process hea ds are given i n Table 1 o f this addend um. Use the information in Ta ble 1 to reference and annotate your User Manual.
Table 2 Torque Table - Process Head Bolts/ Nuts Bolt Type Meterbody Type 51452557-00 1 (Carbon Steel - standard; no option specified) 5142557-002 and –0 03 (NACE [“CR” option] and Non-NACE [“SS” option] Stainless Steel) 51452557-00 4 (B7M Alloy Steel [“B7” option]) 51451864XXXX except …XXX5 (See Note 1.
Table 3 Parts Identification for Callouts in Figure 1 Key No. Part Number Description Qty/ Unit 1 (Obtain the complete Model Number from the nameplate on the Meterbody) Replacement Meterbody (wit hout.
Table 4 Flange Adapter Kits Key No. Part Number Description Quantity Per Unit Ka Kb Kc 51452867-11 0 51452867-21 0 51452867-31 0 51452867-41 0 51452867-15 0 51452867-35 0 51452867-13 0 51452867-33 0 .
Table 5 Process Head Assembly Kits Key No Part Number Description Quantity Per Unit K1 K2 K3 K5 K6 Ka 51452864-01 0 51452864-01 2 51452864-02 0 51452864-02 2 51452864-03 0 51452864-03 2 51452864-04 0 .
Table 6 Pressure Specification and Ratings Summary Comparisons Maximum Allowable Working Pressure (Note 1 ) Transmitter Model Upper Range Limit Previous New Design SMA 110 25 inches H 2 O @ 39.2 F (differential pressure) 100 psia (absolute pressure) 100 psi (6.
03/04 34-SM-99-01 (Addendum to 33-S M-25-02) 8 of 8.
Index 192 SMV 3000 Transmitter User ’ s Manual 1/99 A Anal og m eter, 33 Ana log m ode, 4 , 55 , 81 , 114 Angle moun tin g b racket, 20 Atmospheric Pressu re Offset, 59 , 85 B Bad PV indication, 169.
Index 1/99 SMV 3000 Transmitter User ’ s Manual 193 M Maintenanc e routines, 100 Meter body tempera ture, 5 Mounting loca tions suggested, 25 O Operatin g M odes, 4 Operation da ta, 92 Output conf r.
Index 194 SMV 3000 Transmitter User ’ s Manual 1/99 V Valve Cav itation, 14 Verif y Flow Conf iguration, 78 Vibration Sourc es, 14 W Wiri ng Loop/pow er, 32 Optional analog me ter, 33 Tem perature s.
1/99 SMV 3000 Transmitter User ’ s Manual 195.
Industr i al Aut omation and Contr ol Honey we ll Inc. 16404 N. Bla ck C any on Phoenix, A rizona 85023.
Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il Honeywell SMV 3000 è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del Honeywell SMV 3000 - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso Honeywell SMV 3000 imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul Honeywell SMV 3000 ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il Honeywell SMV 3000, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del Honeywell SMV 3000.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il Honeywell SMV 3000. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo Honeywell SMV 3000 insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.
