Manuale d’uso / di manutenzione del prodotto 2000 del fabbricante Honeywell
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Honeywell Field Solutions Her cuLine ® 2000 Series Actuator Installation, Operation and Maintenance Manual Doc. No.: 62-86-25-10 Revision: 6 Date: 7/07.
ii HercuLine™ 2000 Series Actuator - Insta llation, Operation and M aintenance Manual Revision 6 7/07 Notices and Trademarks Copyright 2007 by Honeywell Revision 6 July 2007 Warranty/Remedy Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship.
Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, O peration and M aintenance Manual iii 7/07 About This Document Abstract This manual describes the installation, set up, op er ation, maint enance, and troubl eshooting of the HercuLine 2000 ser ies actu ators.
iv HercuLine™ 2000 Series Actuator - Insta llation, Operation and M aintenance Manual Revision 6 7/07 Symbol Definitions The following table lists those symbols that may be used in this document to denote certain cond itio ns.
Contents Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, Oper ation and Maintenance Manual v 7/07 Contents Content s ................................................................................................................ v Introduc tion .
Contents vi HercuLine™ 2000 Series Actuator - Insta llation, Operation and M aintenance Manual Revision 6 7/07 Configuration Prom pt Hierarchy ................................................................................................. 38 Input Set Up Group.
Contents Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, Oper ation and Maintenance Manual vii 7/07 Upgrade Kits ................................................................................................................... ........
Contents viii HercuLine™ 2000 Series Actuator - Insta llation, Operation and M aintenance Manual Revision 6 7/07 Tables Table 1 Specifications - General............................................................................................... .
Contents Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, Oper ation and Maintenance Manual ix 7/07 Figures Figure 1 HercuL ine ® 2000 Se ries Actuator .....................................................................................
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Introduction Product Description Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, Oper ation and Maintenance Manual 1 7/07 Introduction Product Description Honeywell’s HercuLine ® 2000 series actuators are available in four versions: HercuLine ® 2000 , HercuLine ® 2001 , HercuLine ® 2002, and HercuLine ® 2003 .
Introduction Product Description 2 HercuLine™ 2000 Series Actuator - Installa tion, Operation and Maintenance Manual Revision 6 7/07 Displa y and key pad Shaft and position indicator Handwheel Auto/.
Introduction Product Description Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, Oper ation and Maintenance Manual 3 7/07 TB3 Connector for customer input and output connection on CPU PW.
Introduction Product Description 4 HercuLine™ 2000 Series Actuator - Installa tion, Operation and Maintenance Manual Revision 6 7/07.
Specifications Technical and Operat ing Specifications Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, Oper ation and Maintenance Manual 5 7/07 Specifications This section provides you with the tech nical sp ecifications and the model selection guide for the HercuLine ® 2000 Series A ctuators.
Specifications Technical and Operat ing Specifications 6 HercuLine™ 2000 Series Actuator - Installa tion, Operation and Maintenance Manual Revision 6 7/07 Electrical Mains Supply 100-130 Vac single .
Specifications Technical and Operat ing Specifications Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, Oper ation and Maintenance Manual 7 7/07 HercuLine ® 2002 Herc uLine ® 2001 Hercu.
Specifications Technical and Operat ing Specifications 8 HercuLine™ 2000 Series Actuator - Installa tion, Operation and Maintenance Manual Revision 6 7/07 HercuLine ® 2002 Herc uLine ® 2001 HercuL.
Specifications Technical and Operat ing Specifications Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, Oper ation and Maintenance Manual 9 7/07 Specifications – Communications Communic.
Specifications Model Selection Guide 10 HercuLine™ 2000 Series Actuator - Installa tion, Operation and Maintenance Manual Revision 6 7/07 Model Selection Guide Instructions Select the de sired key numb er. The arrow to the righ t marks the selec tion availab le.
Specifications Model Selection Guide Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, Oper ation and Maintenance Manual 11 7/07 2002 2003 TABLE VI - OPTIONS Selection Local keypa d/ No lo.
Installation Installation Overview 12 HercuLine™ 2000 Series Actuator - Installa tion, Operation and Maintenance Manual Revision 6 7/07 Installation Installation Overview The procedures to install the HercuLin e ® 2000 Series actuator and place it in se rvice require that you: • Select a suitable location for installation.
Installation Before Starting Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, Oper ation and Maintenance Manual 13 7/07 Before Starting Unpacking If there are vi sible signs of dam age to the shipping co ntaine r, notify the carrier and Honeywel l im m ediately.
Installation Actuator Mounting 14 HercuLine™ 2000 Series Actuator - Installa tion, Operation and Maintenance Manual Revision 6 7/07 CLEARANCE FOR TOP REMOV AL: 101,6 4.
Installation Mechanical Installation Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, Oper ation and Maintenance Manual 15 7/07 Mechanical Installation Linkage Set-up Many applicat ions require the use of a linkage assem bly and often the final control element does not have a linear torque curve.
Installation Mechanical Installation 16 HercuLine™ 2000 Series Actuator - Installa tion, Operation and Maintenance Manual Revision 6 7/07 Ver ti cal C e nt er li ne 5° Vert ica l Cen ter li n e 45.
Installation Electrical Installation Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, O per ation and Maintenance Manual 17 7/07 Electrical Installation General Wiring Recommendations Only qualified personnel should p erform wiring. Wiring must conform to national and loc al electrical codes.
Installation Electrical Installation 18 HercuLine™ 2000 Series Actuator - Installa tion, Operation and Maint enance Manual Revision 6 7/07 HercuLine ® 2000 Terminal Connectio ns Table 3 Terminal Connections: Herc uLine ® 20 00 Connection Terminal Numbers and LABEL See Figure 8 Descriptions Hot 1 Hot wire for 120/240VAC mains supply.
Installation Electrical Installation Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, O per ation and Maintenance Manual 19 7/07 HercuLine ® 2001/2002 w ith Auto/Manual Terminal Connecti.
Installation Electrical Installation 20 HercuLine™ 2000 Series Actuator - Installa tion, Operation and Maint enance Manual Revision 6 7/07 HercuLine ® 2003 Wiring Connection s and Operation (Action.
Installation Electrical Installation Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, O per ation and Maintenance Manual 21 7/07 Power Connections Depending on which powe r supply selection is o rdered for you r actuator, wire the power input (MAINS POWER) as de scribed in the previ ous tables and figures.
Installation Electrical Installation 22 HercuLine™ 2000 Series Actuator - Installa tion, Operation and Maint enance Manual Revision 6 7/07 Step Action 8 • AC power connection • Auxiliary switche.
Burner Control/Flame Safet y Electrical Installation Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, O per ation and Maintenance Manual 23 7/07 Output Signal Connections 0/4-20 mA, 0/1-5 Vdc Feedback Signal Connec tion s ATTENTION Shielded and groun ded cables are recomme nded.
Burner Control/Flame Safet y Series 90 Control – HercuLi ne® 2001 model onl y 24 HercuLine™ 2000 Series Actuator - Installa tion, Operation and Maint enance Manual Revision 6 7/07 Series 90 Contr.
Burner Control/Flame Safet y Series 90 Control – HercuLi ne® 2001 model onl y Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, O per ation and Maintenance Manual 25 7/07 GND to HercuLi.
Burner Control/Flame Safet y Split Range 26 HercuLine™ 2000 Series Actuator - Installa tion, Operation and Maint enance Manual Revision 6 7/07 Split Range The HercuLine ® 20 01/2002 actuators can be set up to ope rate within a nar row input range (for example, 4 to 12mA input) in certain applications.
Burner Control/Flame Safet y Master/Slave Arrangement Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, O per ation and Maintenance Manual 27 7/07 Basic Flow Control When the pr ocess variable signal is below set point , the controller in creases current (4 to 20mA) to the actuator input and op en s the valve.
Burner Control/Flame Safet y Master/Slave Arrangement 28 HercuLine™ 2000 Series Actuator - Installa tion, Operation and Maint enance Manual Revision 6 7/07 Proportional wit h B ia s Ratio Position m.
Burner Control/Flame Safet y Master/Slave Arrangement Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, O per ation and Maintenance Manual 29 7/07 Hot 10260S Series Actuator #1 Neutral Gro.
Burner Control/Flame Safet y Master/Slave Arrangement 30 HercuLine™ 2000 Series Actuator - Installa tion, Operation and Maint enance Manual Revision 6 7/07 Split Valve Configuration A comm on heat or cool type proces s requires two valves. In this case the control ler has only one out put.
Set Up and Calibration Procedures Overview Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, O per ation and Maintenance Manual 31 7/07 Set Up and Calibration Procedures Overview Once you have installed the actuator , you can verify, set or change certain operat ing parameters.
Set Up and Calibration Procedures Local Display and Keyp ad 32 HercuLine™ 2000 Series Actuator - Installa tion, Operation and Maint enance Manual Revision 6 7/07 Table 6 Keypad Description Key or LED Indicator Function SET UP Places the actuator in the set up group select mode.
Set Up and Calibration Procedures Set Up Tips Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, O per ation and Maintenance Manual 33 7/07 Set Up Tips Table 7 contains tips that will help you view, verify and enter the operating parameters more quickly.
Set Up and Calibration Procedures Set Up Groups 34 HercuLine™ 2000 Series Actuator - Installa tion, Operation and Maint enance Manual Revision 6 7/07 Set Up Groups Pressing the SET UP key on the key.
Set Up and Calibration Procedures Set Up Groups Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, O per ation and Maintenance Manual 35 7/07 SET MA INT Display various operating statistics.
Set Up and Calibration Procedures Set Up Procedure 36 HercuLine™ 2000 Series Actuator - Installa tion, Operation and Maint enance Manual Revision 6 7/07 Set Up Procedure Each of the set up groups and their functions are either pre-configured at the fact or y or set to their default values.
Set Up and Calibration Procedures Set Up Procedure Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, O per ation and Maintenance Manual 37 7/07 Step Operation Press Result 5 Change the Value or Selection or These keys increase or decrease the value, or disp lay the next available selection for the sel ected function prompt.
Set Up and Calibration Procedures Configuration Prompt Hierarchy 38 HercuLine™ 2000 Series Actuator - Installa tion, Operation and Maint enance Manual Revision 6 7/07 Configuration Prompt Hierarchy .
Set Up and Calibration Procedures Input Set Up Group Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, O per ation and Maintenance Manual 39 7/07 Input Set Up Group Table 10 lists the parameters and selections available when the SET INPUT group is selected.
Set Up and Calibration Procedures Input Set Up Group 40 HercuLine™ 2000 Series Actuator - Installa tion, Operation and Maint enance Manual Revision 6 7/07 Actuator Lower Display Prompt Selections or.
Set Up and Calibration Procedures Input Set Up Group Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, O per ation and Maintenance Manual 41 7/07 Actuator Lower Display Prompt Selections o.
Set Up and Calibration Procedures Input Set Up Group 42 HercuLine™ 2000 Series Actuator - Installa tion, Operation and Maint enance Manual Revision 6 7/07 Equal Percentage Valve Characteristi c Table 11 conta ins values that appr oximate an equal pe rcentage valve characteristic in the actuator.
Set Up and Calibration Procedures Input Set Up Group Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, O per ation and Maintenance Manual 43 7/07 Quick Opening Valve Characteris tic Table 12 contains values t hat approximate the charact eristic of a quick op ening con trol valve.
Set Up and Calibration Procedures Relays Set Up Group 44 HercuLine™ 2000 Series Actuator - Installa tion, Operation and Maint enance Manual Revision 6 7/07 Relays Set Up Group ATTENTION The Relay set up group parameters are acc essible only if relay PWAs are installed in the actuator.
Set Up and Calibration Procedures Relays Set Up Group Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, O per ation and Maintenance Manual 45 7/07 Table 14 Relay Type Descriptions When thi.
Set Up and Calibration Procedures Relays Set Up Group 46 HercuLine™ 2000 Series Actuator - Installa tion, Operation and Maint enance Manual Revision 6 7/07 Relay connec tor #1 Relay connec tor #2 Re.
Set Up and Calibration Procedures Relays Set Up Group Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, Oper ation and Maintenance Manual 47 7/07 Relay Type - Deviation Setting up a relay to alarm (energize) when the motor position deviates 10% (+ or -) from the actuator setpoint can be set up as f ollows.
Set Up and Calibration Procedures Relays Set Up Group 48 HercuLine™ 2000 Series Act uator - Installation, Operation and Maintenance Manu al Revision 6 7/07 Relay Type – Upper Limit Travel with Hys.
Set Up and Calibration Procedures Current Out Set Up Group Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, Oper ation and Maintenance Manual 49 7/07 Current Out Set Up Group Table 15 lists the parameters and selections available for the SET CUROUT group.
Set Up and Calibration Procedures Communications Set Up Group 50 HercuLine™ 2000 Series Act uator - Installation, Operation and Maintenance Manu al Revision 6 7/07 Communications Set Up Group Table 16 lists the parameters and selections available for the SET COMM group.
Set Up and Calibration Procedures Digital Input Set Up Group Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, Oper ation and Maintenance Manual 51 7/07 Digital Input Set Up Group Table 17 lists the parameters and selectio ns availible for the SET DIGINP group.
Set Up and Calibration Procedures Display Set Up Group 52 HercuLine™ 2000 Series Act uator - Installation, Operation and Maintenance Manu al Revision 6 7/07 Display Set Up Group Table 18 lists the parameters and selections availible for the SET DISPLAY group.
Set Up and Calibration Procedures Lock Set Up Group Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, Oper ation and Maintenance Manual 53 7/07 Lock Set Up Group Table 19 lists the parameters and selections available for the SET LOCK group.
Set Up and Calibration Procedures Lock Set Up Group 54 HercuLine™ 2000 Series Act uator - Installation, Operation and Maintenance Manu al Revision 6 7/07 Set/Change Password A password is required to disable the ability to read ily chang e features of th e actuator.
Set Up and Calibration Procedures Read Status Set Up Group Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, Oper ation and Maintenance Manual 55 7/07 Read Status Set Up Group Table 20 lists the parameters and selections available for the READ STATUS group.
Set Up and Calibration Procedures Drive Set Up Group 56 HercuLine™ 2000 Series Act uator - Installation, Operation and Maintenance Manu al Revision 6 7/07 Drive Set Up Group Table 21 lists the parameters and selections available for the SET DRVINF group.
Set Up and Calibration Procedures Drive Set Up Group Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, Oper ation and Maintenance Manual 57 7/07 Actuator Lower Display Prompt Selections or Range of Setting Parameter Definition/PDA HercuLink ® Prompt LREP mmddyy * or ddmmyy DATE OF LAST REPA IR — Factory set only.
Set Up and Calibration Procedures Drive Set Up Group 58 HercuLine™ 2000 Series Act uator - Installation, Operation and Maintenance Manu al Revision 6 7/07 Set Tag Name The actuator ta g name can be an alp hanumeric name up t o six characters. The ta g name is set by usi ng the keys on the keypad and the local d isplay.
Set Up and Calibration Procedures Maintenance Set Up Group Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, Oper ation and Maintenance Manual 59 7/07 Maintenance Set Up Group The Maintena nce set up group consists of information about actuator operation acc umulated through ti me.
Set Up and Calibration Procedures Maintenance Set Up Group 60 HercuLine™ 2000 Series Act uator - Installation, Operation and Maintenance Manu al Revision 6 7/07 Actuator Lower Display Prompt Selecti.
Set Up and Calibration Procedures Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, Oper ation and Maintenance Manual 61 7/07 Actuator Lower Display Prompt Selections or Range of Setting Parameter Definition/PDA HercuLink ® Prompt PDA users: The prompts are or ganized differently on y our PDA’s HercuLink ® software.
Set Up and Calibration Procedures Regions of Motor Travel 62 HercuLine™ 2000 Series Act uator - Installation, Operation and Maintenance Manu al Revision 6 7/07 Regions of Motor Travel The full span of motor travel can b e 90 ° or 150 ° rotation.
Set Up and Calibration Procedures CAL POSOUT Group Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, Oper ation and Maintenance Manual 63 7/07 CAL POSOUT Group The CAL POSOUT group is used to veri fy that the position sensor is operatin g and adjusted properly.
Set Up and Calibration Procedures Auto - Manual Drive Switch 64 HercuLine™ 2000 Series Act uator - Installation, Operation and Maintenance Manu al Revision 6 7/07 Auto - Manual Drive Switch The Auto - Manual switch is located on the side of the actuator case below the handwheel.
Set Up and Calibration Procedures Calibration Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, Oper ation and Maintenance Manual 65 7/07 Calibration Calibration of the HercuLine ® 2000 S.
Set Up and Calibration Procedures Calibration 66 HercuLine™ 2000 Series Act uator - Installation, Operation and Maintenance Manu al Revision 6 7/07 Calibration Set up Follow the steps below to set up the test equipment and actuator to verify calibration or perform calibration procedures.
Set Up and Calibration Procedures Calibration Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, Oper ation and Maintenance Manual 67 7/07 Actuat or Input 5 4 -+ Output 2 1 3 -+ + - Calibra.
Set Up and Calibration Procedures Calibration 68 HercuLine™ 2000 Series Act uator - Installation, Operation and Maintenance Manu al Revision 6 7/07 Jumper W 2 Figure 27 Jumper Location on CPU PWA Calibrate Input The HercuLine ® 2001/2002 a ctuator accepts a variety of signal inputs.
Set Up and Calibration Procedures Calibration Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, Oper ation and Maintenance Manual 69 7/07 Table 25 Input Calibration Procedure Step Operatio.
Set Up and Calibration Procedures Calibration 70 HercuLine™ 2000 Series Act uator - Installation, Operation and Maintenance Manu al Revision 6 7/07 Calibrate Motor Use the procedure in Table 26 to calibrate the actu ator motor for 0% and 100% input signal ATTENTION For a motor calibration to be saved, you must co mplete the procedure.
Set Up and Calibration Procedures Calibration Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, Oper ation and Maintenance Manual 71 7/07 Calibrate Output HercuLine ® 20 01/2002 actuator can be one of three output types: 1. 0 to 20 m A, or 4 to 20 m A output 2.
Set Up and Calibration Procedures Calibration 72 HercuLine™ 2000 Series Act uator - Installation, Operation and Maintenance Manu al Revision 6 7/07 Step Operation Press Result 2 Calibrate Zero (0%) FUNCTION Upper Display = xxx Lower Dis play = ZERO • Read meter connected to actuator output.
Set Up and Calibration Procedures Calibration Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, Oper ation and Maintenance Manual 73 7/07 Table 28 Slidewire Emulation Calibration Procedure.
Set Up and Calibration Procedures Calibration 74 HercuLine™ 2000 Series Act uator - Installation, Operation and Maintenance Manu al Revision 6 7/07 While the unit is powered, a potentia lly lethal shock hazard exists insi de the case. Table 29 NCS Position Sensor Calibration Procedure Step Action 1 Remove AC power to the actuator.
Set Up and Calibration Procedures Calibration Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, Oper ation and Maintenance Manual 75 7/07 NCS Spoi ler (shown at full 150 degre e trave l CC.
Set Up and Calibration Procedures Calibration 76 HercuLine™ 2000 Series Act uator - Installation, Operation and Maintenance Manu al Revision 6 7/07 Table 30 Potentiometer Position Sensor Calibrati on Procedure Step Action 1 Remove AC power to the actuator.
Set Up and Calibration Procedures Calibration Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, Oper ation and Maintenance Manual 77 7/07 Potentiom e ter posit ion sens or Mountin g brack .
Set Up and Calibration Procedures Setting End-of-Travel Limit Switches 78 HercuLine™ 2000 Series Act uator - Installation, Operation and Maintenance Manu al Revision 6 7/07 Setting End-of-Travel Limit Switches ATTENTION Referring to Figure 31.
Set Up and Calibration Procedures Setting End-of-Travel Limit Switches Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, Oper ation and Maintenance Manual 79 7/07 Table 32 End-of-Travel Limit S w itch Setting Procedure Step Action 1 Remove AC power to the actuator.
Set Up and Calibration Procedures Setting End-of-Travel Limit Switches 80 HercuLine™ 2000 Series Act uator - Installation, Operation and Maintenance Manu al Revision 6 7/07 ATTENTION Make sure you do not to set the s wit ches too close to the hard stop.
Set Up and Calibration Procedures Setting Auxiliary S witches Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, Oper ation and Maintenance Manual 81 7/07 Setting Auxiliary Switches ATTENTION Referring to Figure 31.
Set Up and Calibration Procedures Setting Auxiliary S witches 82 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revision 6 7/07 Table 33 Auxiliary Swit ch Setting Procedure Step Action 1 Remove AC power to the actuator.
Start-Up/Operation Introduction Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, O per ation and Maintenance Manual 83 7/07 Start-Up/Operation Introduction After the actuator is completel.
Start-Up/Operation Operating Displays 84 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revision 6 7/07 Operating Displays Pressing the DISPLAY key c ycles the displa y through a number of op erating parameters. Table 34 shows a number of sam ple displays that can be shown durin g operation.
Start-Up/Operation Position Sensor Operation Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, O per ation and Maintenance Manual 85 7/07 Position Sensor Operation On HercuLine ® 2000 an d HercuLine ® 2001 the po ten tiometer position sensor is a sealed film pot that is directly coupled to the out put sha ft.
Start-Up/Operation Remote Setpoint Operation 86 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revision 6 7/07 9 8 67 COMM UNI CATI ON SHIELD 10 IN P COM DI GI TAL .
Maintenance Introduction Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, O per ation and Maintenance Manual 87 7/07 Maintenance Introduction There is som e basic maintenance that is recommended for t he HercuLine ® 2000 Series Actuators.
Maintenance Basic Maintenance 88 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revision 6 7/07 Bottom cover Gears Motor pi nion gear Final output spur gear Idler s.
Maintenance Replacement Procedures Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, O per ation and Maintenance Manual 89 7/07 Replacement Procedures Fuse Replacement The motor drive circuit contains two fuses. They are locat ed on the power distribu tion PWA.
Maintenance Replacement Procedures 90 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revision 6 7/07 Power D is tr i buti on PW A F u ses f or Moto r D r iv e Circ .
Replacement/Upgrade/Accessor y Kits Replacement Kits Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, O per ation and Maintenance Manual 91 7/07 Replacement/Upgrade/Accessory Kits Replace.
Replacement/Upgrade/Accessor y Kits Replacement Kits 92 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revision 6 7/07 10 Figure 38 Replacement Kit 10.
Replacement/Upgrade/Accessor y Kits Replacement Kits Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, O per ation and Maintenance Manual 93 7/07 4,5,9 15 1 3 19 16 2 Figure 39 Replacement.
Replacement/Upgrade/Accessor y Kits Replacement Kits 94 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revision 6 7/07 13 Figure 40 Replacement Kit 13.
Replacement/Upgrade/Accessor y Kits Replacement Kits Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, O per ation and Maintenance Manual 95 7/07 17, 18 Figure 41 Replacement Kits 17, 18.
Replacement/Upgrade/Accessor y Kits Replacement Kits 96 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revision 6 7/07 See Figure 37 thro ug h Figure 41 for drawings of replacement kit contents.
Replacement/Upgrade/Accessor y Kits Replacement Kits Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, O per ation and Maintenance Manual 97 7/07 Qty/Unit Part Number Description Figure ID.
Replacement/Upgrade/Accessor y Kits Replacement Kits 98 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revision 6 7/07 Qty/Unit Part Number Description Figure ID # .
Replacement/Upgrade/Accessor y Kits Replacement Kits Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, O per ation and Maintenance Manual 99 7/07 Qty/Unit Part Number Description Figure ID.
Replacement/Upgrade/Accessor y Kits Replacement Kits 100 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revision 6 7/07 Qty/Unit Part Number Description Figure ID #.
Replacement/Upgrade/Accessor y Kits Replacement Kits Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, O per ation and Maintenance Manual 101 7/07 Qty/Unit Part Number Description Figure ID # 51452443-506 R/C Kit (Motor date codes after to 8/5/2005) 1 Capacitor, 4.
Replacement/Upgrade/Accessor y Kits Upgrade Kits 102 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revision 6 7/07 Qty/Unit Part Number Description Figure ID # 515.
Replacement/Upgrade/Accessor y Kits Upgrade Kits Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, O per ation and Maintenance Manual 103 7/07 Qty/Unit Part Number Description 51452444-503.
Replacement/Upgrade/Accessor y Kits Accessory Kits 104 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revision 6 7/07 Qty/Unit Part Number Description 51451656-511 .
Troubleshooting Introduction Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, O per ation and Maintenance Manual 105 7/07 Troubleshooting Introduction Troubleshooti ng procedures can be followed when inaccura te or faulty actuato r operation is detected .
Troubleshooting Troubleshooting Proced ures 106 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revision 6 7/07 Troubleshooting Procedures Overvie w Follow the p rocedure or flow chart to test for an d determine actuator c omponent operat ion.
Troubleshooting Troubleshooting Proced ures Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, O per ation and Maintenance Manual 107 7/07 Test for Actuator Operation Do al l di agnosti cs .
Troubleshootin g Troubleshootin g Procedures 108 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revision 6 7/07 Power Up Self Test Diagnostics Replace di s play assembly . Cycl e pow er to actuator. I f CALTST fai ls again, replace CPU assembly .
Troubleshootin g Troubleshootin g Procedures Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, O per ation and Maintenance Manual 109 7/07 Test Power Distribution PWA Replace CPU assembly. Is cor rect voltage pres ent at test points? See be low .
Troubleshootin g Troubleshootin g Procedures 110 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revision 6 7/07 Test AUTO - MANUAL DRIVE Switch Possible troubl e spots a. Auto/Manua l swit ch b. Power Supply PW A. (See D) c.
Troubleshootin g Troubleshootin g Procedures Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, O per ation and Maintenance Manual 111 7/07 Test Relay Function Set suspe ct Relay type to MAN. Replace Relay PW A or W ire ha rness from Relay PW A to termin al block.
Appendix A - HercuLine® 2001/2002 Co nfiguration Record Sheet 112 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revision 6 7/07 Appendix A - HercuLine ® 2001/200.
Appendix A - HercuLine® 2001/2002 Co nfiguration Record Sheet Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, O per ation and Maintenance Manual 113 7/07 Set Up Group Prompt Parameter S.
Appendix A - HercuLine® 2001/2002 Co nfiguration Record Sheet 114 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revision 6 7/07 Set Up Group Prompt Parameter Sett.
Appendix A - HercuLine® 2001/2002 Co nfiguration Record Sheet Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, O per ation and Maintenance Manual 115 7/07 Set Up Group Prompt Parameter S.
Index 116 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revision 6 7/07 Index A Actuator Rotation, 40, 64 Actuator Set Up, 33 Set up groups, 33 Set up procedure, 3.
Index Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, O per ation and Maintenance Manual 117 7/07 Inputs, 39 Installation, 12 Installation Considerations, 13 Isolation, 6 K Keypad, 8, 31.
Index 118 HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual Revision 6 7/07 Stall, 84 Start Up Checklis t, 83 Storage Temperature, 5 Stroke Speed, 56 T Tag Name, 58 TA.
Revision 6 HercuLine™ 2000 Seri es Actuator - Installation, O per ation and Maintenance Manual 119 7/07.
Honeywell Process Solutions Industrial Measurement and Control 512 Virginia Drive Fort Washington, PA 19034 62-86-25-10 070 7 Printed in USA http://hpsw eb.
Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il Honeywell 2000 è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del Honeywell 2000 - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso Honeywell 2000 imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul Honeywell 2000 ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il Honeywell 2000, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del Honeywell 2000.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il Honeywell 2000. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo Honeywell 2000 insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.