Manuale d’uso / di manutenzione del prodotto G8621 del fabbricante Grizzly
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COPYRIGHT © 2001 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
WARNING Some dust created by power sanding, sawing, grind- ing, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints.
Table Of Contents PAGE 1. SAFETY SAFETY RULES FOR ALL TOOLS ..................................................................................2-3 ADDITIONAL SAFETY INSTRUCTIONS FOR SHAPERS ..................................................4 2. CIRCUIT REQUIREMENTS .
-2- G8621 Heavy-Duty Sliding Table Shaper Safety Instructions For Power Tools SECTION 1: SAFETY 5. KEEP CHILDREN AND VISITORS AWAY . All children and visitors should be kept a safe distance from work area. 6. MAKE WORKSHOP CHILD PROOF with padlocks, master switches, or by removing starter keys.
9. USE PROPER EXTENSION CORD . Make sure your extension cord is in good condi- tion. Conductor size should be in accor- dance with the chart below. The amperage rating should be listed on the motor or tool nameplate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating.
-4- G8621 Heavy-Duty Sliding Table Shaper 1. NEVER ALLOW YOUR HANDS to come within 12 inches of the cutters. Never pass your hands directly over or in front of the cutter. 2. BLIND CUT WHENEVER POSSIBLE. This keeps the knives on the underside of the workpiece and provides a distance guard for the operator.
G8621 Heavy-Duty Sliding Table Shaper -5- SECTION 2: CIRCUIT REQUIREMENTS Figure 1. 220V Single-Phase 220V Operation The Model G8621 Shaper is furnished with a 3450 R.P.M., 5 H.P., Single-Phase 220V motor, push-button ON/OFF magnetic starter switch, for- ward-reverse switch and a cord set.
-6- G8621 Heavy-Duty Sliding Table Shaper We do not recommend the use of extension cords on 220V equipment. Arrange the place- ment of your equipment and the installed wiring to eliminate the need for extension cords. Should it be necessary to use an extension make sure the cord is rated Hard Service (grade S) or bet- ter.
G8621 Heavy-Duty Sliding Table Shaper -7- SECTION 3: GENERAL INFORMATION Grizzly Industrial, Inc. is proud to offer the Model G8621 Shaper. This shaper is part of Grizzly’s growing family of fine woodworking and metal- working machinery.
-8- G8621 Heavy-Duty Sliding Table Shaper Unpacking The Model G8621 Shaper is shipped from the manufacturer in a carefully packed carton. If you discover the machine is damaged after you’ve signed for delivery, and the truck and driver are gone, you will need to file a freight claim with the carrier.
G8621 Heavy-Duty Sliding Table Shaper -9- Figure 3. Shaper hardware. The Model G8621 Hardware and Qty: 3 ⁄ 4 " Spindle 1 1" Spindle 1 1 1 ⁄ 4 " Spindle 1 3 ⁄ 4 " Spindle Nut .
-10- G8621 Heavy-Duty Sliding Table Shaper Clean Up The unpainted surfaces are coated with a waxy oil to protect them from corrosion during ship- ment. Remove this protective coating with a sol- vent cleaner or citrus-based degreaser such as Grizzly’s G7895 Degreaser.
G8621 Heavy-Duty Sliding Table Shaper -11- SECTION 4: ASSEMBLY Beginning Assembly Most of your Model G8621 Shaper has been assembled at the factory, but some parts must be assembled or installed after delivery. We have organized the assembly process into steps.
-12- G8621 Heavy-Duty Sliding Table Shaper Spindle The Model G8621 comes with three interchange- able spindles like those in Figure 5 . The spindles must be inserted correctly and remain stable in order to produce quality work.
G8621 Heavy-Duty Sliding Table Shaper -13- Handles Figure 8. Slide bar into shaft guide. Figure 10. Thread round knobs onto bar. Figure 11. Install wheel onto adjustment guide. Figure 9. Tightening setscrew with hex key. The guard adjuster is used to secure the guard to the table and to allow the guard to be loosened for adjustment.
-14- G8621 Heavy-Duty Sliding Table Shaper Guard Figure 12. Inserting shaft guide into guard. Figure 13. Tightening bolt into shaft groove. Figure 14. Adjustment guide to fence bracket. Figure 15. Adjustment handle. Fence Assembly To mount the fence brackets to the guard body: 1.
G8621 Heavy-Duty Sliding Table Shaper -15- Guard Cover Figure 17. Guard cover. Figure 16. Attach wooden fence assembly. To install the wood facing: 1. Secure the wooden fence pieces (as shown in Figure 16 ) with the 5 ⁄ 16 ''- 18 x 1'' Phillips ® head screws, washers, and hex nuts provid- ed.
-16- G8621 Heavy-Duty Sliding Table Shaper Figure 18. Hold-down on workpiece. Figure 19. Installing the push shaft. Figure 20. Installing the miter gauge. Hold-Downs Miter Assembly Hold-downs are used to hold the workpiece flat and snug against table as shown in Figure 18.
G8621 Heavy-Duty Sliding Table Shaper -17- Figure 21. Installing the ratchet handle. Figure 22. Installing the pointer. 4. With the provided washer, thread the ratchet handle through the miter gauge and into the table as shown in Figure 21 .
-18- G8621 Heavy-Duty Sliding Table Shaper Pulleys & V-Belt SECTION 5: ADJUSTMENTS Improper pulley alignment sharply reduces the effectiveness of power transmission and belt life expectancy. To align the pulleys: 1. Remove the motor cover from the back of the shaper cabinet to expose the motor and pulleys.
G8621 Heavy-Duty Sliding Table Shaper -19- Speed Changes The Model G8621 Shaper is equipped with a V- belt drive system that controls the speeds. To change spindle speeds: 1. Unplug the machine. 2 . Loosen the two motor plate bolts, and slide the motor toward the spindle assembly.
-20- G8621 Heavy-Duty Sliding Table Shaper Fence Adjustment The fence is a two-piece adjusting system. Each fence is independently adjustable to compensate for different cutting thicknesses and special shap- ing applications. Without any play, one turn of the knob moves the split fence approximately 5 ⁄ 64 " (.
G8621 Heavy-Duty Sliding Table Shaper -21- Table Inserts The Model G8621 is supplied with two inserts which provide three possible opening diameters in the shaper table surface. Use the smallest opening that a particular cutter will allow. This offers more support for the workpiece and reduces the amount of chips that can fall into the machine.
-22- G8621 Heavy-Duty Sliding Table Shaper Never use the Model G8621 for applications other than those for which it was intended. DO NOT overload the machine or use excessive force when shaping materials. Severe personal injury, damage to the machine, or damage to your workpiece could occur.
G8621 Heavy-Duty Sliding Table Shaper -23- SECTION 6: OPERATIONS Figure 30. FORWARD/REVERSE switch. Rotation Your shaper is equipped with a FORWARD/REVERSE switch as shown in Figure 30. In many instances, you will need to flip the cutter over and reverse cutter rotation.
-24- G8621 Heavy-Duty Sliding Table Shaper Cutter Installation Your shaper operates at speeds of 3600, 5100, 8000 and 10,000 R.P.M. 3 1 ⁄ 2 " or larger cutters must be operated at the slowest speed. Always use the largest spindle size possible, and never use more than one bushing size to gain two spindle sizes.
G8621 Heavy-Duty Sliding Table Shaper -25- The fence assembly is a two-piece, independent- ly adjustable system. When removing material from the whole face of your workpiece, the out- feed fence can be adjusted to provide support for the workpiece as it passes over the cutter.
-26- G8621 Heavy-Duty Sliding Table Shaper 4. Loosen the mounting screws on the fence faces and set the face ends to barely clear the cutter. This allows the maximum support possible for the workpiece while passing the cutter. Remember to tighten the wood facing before starting the shaper.
G8621 Heavy-Duty Sliding Table Shaper -27- Figure 39. Rub collar installed above cutter. Figure 40. Rub collar between two cutters. 3. Between two cutters: Using a rub collar between two cutters, as in Figure 40 , has the distinct advantage of performing two cuts at once or eliminating the need to change cutters for two different operations.
-28- G8621 Heavy-Duty Sliding Table Shaper Workpieces must be solid, stable, and secured to the jig; or kickback may occur, causing personal injury. When making a pattern jig here are a few things to consider: 1. Build your jig from a material that will smoothly follow the rub collar or fence.
G8621 Heavy-Duty Sliding Table Shaper -29- Freehand Shaping About starting fixtures: The purpose of the starting fixture is to support the workpiece during the beginning of the cut.
-30- G8621 Heavy-Duty Sliding Table Shaper The miter fence can be adjusted by loosening the two bolts that hold it to the miter gauge and then sliding it in the desired direction. The support fence slides up and down the miter fence and can be locked to hold the back of the workpiece in place.
G8621 Heavy-Duty Sliding Table Shaper -31- Regular periodic maintenance on your Model G8621 Shaper ensures its optimum performance. Make a habit of inspecting your shaper each time you use it. Check for the following conditions and repair or replace when necessary.
-32- G8621 Heavy-Duty Sliding Table Shaper 220 VOLT SOURCE ON OFF RESET REVERSING SWITCH MOTOR TERM. REVERSE INDICATOR LIGHT POWER ON LIGHT FOR/REV CONTACTORS 2 4 6 14 1 3 5 13 13 5 3 1 14 6 4 2 G8621 SHAPER WIRE DIA GR AM TERMINAL STRIP TERMINAL STRIP TERMINAL STRIP © 1998 Grizzly Industrial, Inc.
G8621 Heavy-Duty Sliding Table Shaper -33- SECTION 8: CLOSURE The following pages contain general machine d a t a, parts diagrams/lists, troubleshooting guide a nd Warranty/Return information for your Model G8621 Shaper.
-34- Design Type ...................................................................................................... Floor Model Overall Dimensions: Fixed Table .......................................................................................
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-40- G8621 Heavy-Duty Sliding Table Shaper 001 PSS23 S ET SCREW 5 / 16 "-24 X 5 / 8 " 003 P5912Z003 INSERT (SMALL) 004 P5912Z004 INSERT (MID) 005 P5912Z005 INSERT (BIG) 006 P5912Z006 STAND A.
G8621 Heavy-Duty Sliding Table Shaper -41- 097 PB31 HEX HD BOLT 1 / 4 "-20 X 1" 098 PN05 HEX NUT 1 / 4 "-20 105 P5912Z105 RATCHET LOCK HANDLE 106 P5912Z106 BRACKET SCREW GUIDE 107 P5912.
-42- G8621 Heavy-Duty Sliding Table Shaper Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
CUT ALONG DOTTED LINE 10. Which benchtop tools do you own? Check all that apply. ___1" x 42" Belt Sander ___6" - 8" Grinder ___5" - 8" Drill Press ___Mini Lathe ___8".
FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 Place Stamp Here TAPE ALONG EDGES--PLEASE DO NOT STAPLE Name_____________________________.
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Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il Grizzly G8621 è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del Grizzly G8621 - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso Grizzly G8621 imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul Grizzly G8621 ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il Grizzly G8621, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del Grizzly G8621.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il Grizzly G8621. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo Grizzly G8621 insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.
