Manuale d’uso / di manutenzione del prodotto G1010 del fabbricante Grizzly
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MO DE L G 1 0 1 0 4 " x 6 " MET A L - C UT T ING B AND S A W INSTR UCTION M ANU A L COPYRIGHT © A U GUST , 20 05 BY G RIZZL Y IN DUSTRIAL, INC. RE VISED JUL Y , 20 07 ( TR) W AR NIN G : NO POR TIO N OF THI S M ANUAL M A Y B E REPR ODUCE D I N AN Y SH APE OR FOR M W ITHO UT T HE W RIT TE N APPROV AL OF GRI ZZL Y IND USTR IAL , I NC.
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T a ble of Con ten ts INTRODUCTION ............................................................................................................................... 3 Foreword .............................................................................
SECTION 6: MAINTENANCE ........................................................................................................ 30 Schedule ...............................................................................................................
G 1 0 1 0 4" x 6" M e tal- Cutt in g Bandsaw -3 - If you have any comments regarding this manual, please write to us at the address below: Grizzly Industrial, Inc. C / O Technical Documentation Manager P.O. Box 2069 Bellingham, WA 98227-2069 We stand behind our machines.
- 4- G 1 0 1 0 4" x 6" M e tal -Cutt ing Bandsaw Specifications, while deemed accurate, are not guaranteed. PAGE 1 OF 2 Model G1010 MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G1010 4" X 6" METAL CUTTING BANDSAW Product Dimensions: Weight .
G 1 0 1 0 4" x 6" M e tal- Cutt in g Bandsaw -5 - Specifications, while deemed accurate, are not guaranteed. PAGE 2 OF 2 Model G1010 Cutting Capacities Angle Cuts ..............................................................................
- 6- G 1 01 0 4 " x 6" Metal -Cut ting Bandsaw A. Blade Tension Knob B. Guide Post Adjustment Knob C. Blade D. Pulley Cover E. 1 ⁄ 2 HP Motor F. Horizontal Stop G. Work Stop H. Wheels Identi fi cat ion Figure 1. Main view of machine features.
G 1 0 1 0 4" x 6" M e tal- Cutt in g Bandsaw - 7 - 4. ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY. Machinery noise can cause permanent hearing damage. 5. WEAR PROPER APPAREL. D O NOT wear loose clothing, gloves, neckties, rings, or jewelry which may get caught in moving parts.
-8- G 1 0 1 0 4" x 6" M e tal- Cutt in g Bandsaw 7. ONLY ALLOW TRAINED AND PROP- ERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. Make sure operation instructions are safe and clearly understood. 8. KEEP CHILDREN AND VISITORS AWAY. Keep all children and visitors a safe dis- tance from the work area.
G 1 0 1 0 4" x 6" M e tal- Cutt in g Bandsaw -9 - Safe t y Ins tru ctio ns f or M e tal - Cu t t in g Ba ndsa w s 8. MATERIAL. This machine is designed to cut metal only. Not all metals react the same when cutting. Know the material you are working with before cutting.
- 1 0 - G 1 01 0 4 " x 6" Metal- Cutting Bandsaw Serious per sonal injury could occur if you connect the machine to the power sourc e before y ou have completed the set up pro - cess . DO NOT connec t the machine to the power source until instructed to do so.
G 1 0 1 0 4" x 6" M e tal- Cutt in g Bandsaw - 1 1 - In the even t of an elec trical s h or t, grounding reduces the ris k of ele ctric sho ck. The grounding wire in the pow er c ord must be p roperly connect - ed to the grounding prong o n the plug ; lik ewise, the outlet must be properly installed and ground - ed.
- 1 2- G 1 0 1 0 4 " x 6" Metal- Cutting Bandsaw The Mo del G 1 0 1 0 was carefully packed when it left our warehouse . If you discov er the machine is damaged after you hav e signed for delivery , please immed iatel y call Customer Ser v ice at ( 5 7 0 ) 546 -96 63 for advise.
G 1 0 1 0 4" x 6" M e tal- Cutt in g Bandsaw - 1 3 - In v ent or y After all the par ts hav e been remov ed from the box, you shou ld ha ve t he following items: Box Contents (Figure 3 ) Qt y A . T able ......................................
- 1 4- G 1 0 1 0 4 " x 6" M e tal- Cutting Bandsaw Hard wa re Recogn it ion Ch ar t.
G 1 0 1 0 4" x 6" M e tal- Cutt in g Bandsaw - 1 5 - Figure 4. Minimum G1010 working clearances. Fl oor L oad The weight and foo tprint size for your machine is loc a ted in the machine data sheet. Most floors are suitab le for your machine.
- 1 6 - G 1 01 0 4 " x 6" Metal -Cutt ing Bandsaw Figure 6. Upper stand support and tool tray. 2. Secure the upper stand support to the inside of the legs using the carriage bolts. Start by securing the upper carriage bolt highlighted in Figure 6.
G 1 0 1 0 4" x 6" M e tal- Cutt in g Bandsaw - 1 7 - 8. Install each of t h e rubber feet on the leg s with two 3 ⁄ 8 "- 1 6 he x nuts and t w o 3 ⁄ 8 " flat washe rs (see Figure 8 ). 9. Slide the ends of the handle through the holes in the legs.
- 1 8 - G 1 0 1 0 4" x 6" Me tal -Cut ting Bandsaw Figure 13. Installing pulley cover. P ul le y Co v er Components and Hardware Needed: Qty Pulley Cover ...................................................... 1 Pa n Head Sc r ew 1 ⁄ 4 "-20 x 5 ⁄ 8 " .
G 1 0 1 0 4" x 6" M e tal- Cutt in g Bandsaw - 1 9 - Components and Hardware Needed: Qty V-Belt ..................................................................1 To install the V-belt: 1. UNPLUG THE BANDSAW! 2. Lift the motor and slip the V-belt over both pulleys as shown in Figure 14.
-20- G 1 01 0 4 " x 6" Metal- Cutting Bandsaw W or k St op Components and Hardware Needed: Qty Work Stop ........................................................... 1 Work Stop Shaft ................................................. 1 To install the work stop: 1.
G 1 0 1 0 4" x 6" M e tal- Cutt in g Bandsaw - 21 - V er ti cal As semb ly Components and Hardware Needed: Qty Table ...................................................................1 Bracket ...............................................
-22- G 1 0 1 0 4 " x 6" Metal -Cut ting Bandsaw Figure 24. Adjustment bolt. Figure 23. Adjusting table level. Figure 25. Safety bracket. 5. Place a level on the table, as shown in Figure 23 , and adjust the adjustment bolt shown in Figure 24 until the table is level.
G 1 0 1 0 4" x 6" M e tal- Cutt in g Bandsaw -23- Starting the machine: 1. Read the entire instruction manual. 2. Make sure all tools and foreign objects have been removed from the m achine. 3. Put on safety glasses and secure loose clothing o r long hair.
-2 4- G 1 01 0 4 " x 6" M e tal- Cutt i ng Bandsaw Damag e to y our ey es , lungs, and e ars could re sult fro m us ing t his mac hine wit hou t prope r prote ctiv e g ear . Alway s wear safe ty glasses , a respirator , and hearing protection when operat i ng this m ach ine.
G 1 0 1 0 4" x 6" M e tal- Cutt in g Bandsaw -25- Bl ade Selecti on The Mod el G 1 01 0 uses 64 1 ⁄ 2 " x 1 ⁄ 2 " bandsaw blades. Selecting the rig h t blade for the job de pends on a va riet y of factors, such as the t ype of mate - rial being cut, hardness of the material , machine capabilit y , and operat or technique .
-26- G 1 01 0 4 " x 6" Metal -Cut ting Bandsaw The vise can hold material up to six in ches wide and be set to cut angles f rom 0 to 45 degrees. T o adjust the angle on the vise : 1. Loosen the lock nut with a 12mm hex wrench or socket as shown in Figure 30 .
G 1 0 1 0 4" x 6" M e tal- Cutt in g Bandsaw - 27 - The following tips will help you safely and ef f ec - tively operat e your bandsaw and help you get the maximum life out of your sa w blades. Tips for horizontal cutting: • Use the work stop to quickly and accurately cut multiple pieces of stock to the same length (see Figure 34 ).
-28- G 1 0 1 0 4 " x 6" Metal -Cut ting Bandsaw Figure 37. Blades SE CTION 5 : A CC ESS ORIE S Figure 39. H5408 Blade Tensioning Gauge. H5408—Blade Tensioning Gauge The B la de T ensioning G a uge ensu res long blade life , reduced blade breakage , and straight cutting by ind icating c orr ec t tension.
G 1 0 1 0 4" x 6" M e tal- Cutt in g Bandsaw -29- Figure 41. Our most popular safety glasses. G7984—Face Shield H1298—Dust Sealed Safety Glasses H1300—UV Blocking, Clear Safety Glasses H2347—Uvex ® Spitfire Safety Glasses H0736—Shop Fox ® Safety Glasses Safety Glasses are essential to every shop.
-3 0- G 1 01 0 4" x 6" Metal- Cutting Bandsaw Alwa ys disconne ct power to th e m achin e b efo re per forming maintenanc e. Failure to do t his m a y result in serious person - al in jur y . L ubr icati on Cleaning the Model G 1 01 0 is rela tively easy .
G 1 0 1 0 4" x 6" M e tal- Cutt in g Bandsaw -3 1 - Bl ade C han ge Figure 46. Installing blade. Figure 47. Blade cutting direction. Figure 48. Tension knob and blade. Blades should be changed when they become dull, damaged, or when you are using materials that require a blade with a certain type or too th count.
-32- G 1 01 0 4 " x 6" Metal- Cutting Bandsaw Bl ade T ra cki ng The blade tracking has been properly set at the factory. The tracking will rarely need to be adjusted if the bandsaw is used properly. To adjust the blade tracking on the bandsaw: 1.
G 1 0 1 0 4" x 6" M e tal- Cutt in g Bandsaw -33 - It is alwa ys a good idea during the life of y our sa w to chec k and adjust this set ting. This adjustment will improve your cut ting results and extend the life of you r blade . To square the blade to the bed of the table: 1.
-3 4- G 1 01 0 4 " x 6" Metal- Cutting Bandsaw The b lade gu ide bear ings mu st be pro perly adjusted. One bearing on each assembly has an ec centric bushing that allows the distance between bearings to be adjusted. The bearings are secured in place b y a he x nut and lock wash - er s ho wn in Figure 5 3 .
G 1 0 1 0 4" x 6" M e tal- Cutt in g Bandsaw -35 - Maintenanc e Per formed Approximate H ours O f Use Mai nt enan ce Log Date.
-3 6- G 1 0 1 0 4 " x 6" M e tal- Cutting Bandsaw This section is provided for y our conv enience — it is not a substitute for t h e Grizzly Servi ce Depa r tment.
G 1 0 1 0 4" x 6" M e tal- Cutt in g Bandsaw -37 - SYMPTO M POS SIBLE CA USE CORR E C TIVE A CT ION Mac hine is lo ud wh en cut ting or bogs down in the cut . 1 . Exc essive feed rate. 2. Th e bla de TPI is too great, or the materi al is too coars e .
-3 8- G 1 0 1 0 4" x 6" M e tal- Cutt i ng Bandsaw Wi r in g Dia gra m G 1 01 0 Figure 54.
G 1 0 1 0 4" x 6" M e tal- Cutt in g Bandsaw -39 - .
- 40- G 1 01 0 4 " x 6" Metal- Cutting Bandsaw REF PART # DESCRIPTION REF PART # DESCRIPTION 1 PB19 HEX BOLT 1/4-20 X 1/2 63 P1010063 BEARING SHAFT ASSEMBLY 3 PW06 FLAT WASHER 1/4 63-1 P1010.
G 1 0 1 0 4" x 6" M e tal- Cutt in g Bandsaw - 4 1 - P ar ts Brea k do wn G 1 01 0 .
- 4 2- G 1 01 0 4 " x 6" Metal- Cutting Bandsaw P ar ts L is t G 1 01 0 REF PART # DESCRIPTION REF PART # DESCRIPTION 83 PB41 HEX BOLT 1/2-12 X 1-1/2 120 P1010120 BUSHING 19 X 17 X 7 84 P101.
G 1 0 1 0 4" x 6" M e tal- Cutt in g Bandsaw -43 - Grizzly Industrial, Inc. warrants ev er y product it sells for a period of 1 year to the original purc hase r from the date of purchase.
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Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il Grizzly G1010 è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del Grizzly G1010 - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso Grizzly G1010 imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul Grizzly G1010 ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il Grizzly G1010, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del Grizzly G1010.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il Grizzly G1010. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo Grizzly G1010 insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.
