Manuale d’uso / di manutenzione del prodotto G0644 del fabbricante Grizzly
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MO DE L G0 64 4 1 5 " OP EN - E ND WID E BE L T S A ND ER O W NER'S MANU AL COPYRIGHT © N OVEMBER, 20 07 BY GRIZ ZL Y INDUSTRIA L, IN C. W AR NI NG : NO P OR TI ON OF T HI S MA NUAL MA Y BE REPR OD UCE D I N AN Y SH APE OR FOR M WI TH OUT T HE W RI T TE N APPROV AL OF G RI Z ZL Y I ND UST RI AL , I N C.
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T ab le of Con ten ts SECTION 5: ACCESSORIES ......................... 26 SECTION 6: MAINTENANCE ......................... 27 Schedule ...................................................... 27 Cleaning .................................................
-2 - G0 64 4 1 5" Open -End Wide Belt Sander INTR ODU CTION F ore wo rd W e are p roud to offer the Mo del G0 64 4 1 5" Open -End Wide Belt Sander .
G06 44 1 5" O pen- End Wid e Belt Sander -3 - .
- 4- G 06 44 1 5" O pen-End Wide B elt Sander .
G06 44 1 5" O pen- End Wid e Belt Sander -5 - Figure 1. Model G0644 identification. Ba si c I dent if icat io n A B C D E F H I K A. Sanding Cabinet B. Dust Port 4" C. Elevation Handwheel D. Control Panel & Electrical Box E. Air Regulator F.
- 6 - G0 64 4 1 5 " O pen- End Wide B elt Sander Operati on Con trol I dent if icat io n Figure 2. Model G0644 operation control identification. A B C D E F G H I J K L M N O P A. Upper Sanding Roller B. Left Oscillation Disc C. Oscillation Control Valve D.
G06 44 1 5" O pen- End Wid e Belt Sander - 7 - Safe t y Instr ucti ons fo r M ac hi ner y .
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G06 44 1 5" O pen- End Wid e Belt Sander -9 - No list of safet y guid elines can b e complete . Ev er y shop environment is dif fer ent . Alwa ys con - sider safet y first , as it applie s to your individual working co nditions. Use this and other m achin - er y with c aution and r espe ct .
- 1 0 - G0 64 4 1 5" Op en-End Wide Bel t Sander 220 V Op erat io n Fu ll Loa d Ampe rag e Dra w Motor Draw at 2 20 V .............................. 1 5 A mps Ci rcu it Req uir eme nts Y ou MUST connec t your machine to a grounded circuit that is rated for the amperage g iven below .
G06 44 1 5" O pen- End Wid e Belt Sander - 1 1 - W e ar safet y glasses dur- ing t he entire setup pro - cess ! Th is ma chi ne pre s en ts se r io us inj ur y h a z a rd s to untrain ed users .
- 1 2- G064 4 1 5 " O pen- End Wide Belt Sander In ve nt or y The following is a descr iption of the main compo - nents shipped with your m achine. La y the compo - nents out to invent or y them. Note : If you can' t find an item o n this li st, che ck the mounting l ocation o n the machi ne or examine the packaging materials carefully .
G06 44 1 5" O pen- End Wid e Belt Sander - 1 3 - Hard wa re Recogn iti on Cha r t.
- 1 4 - G0 644 1 5" Open- End Wi de Belt Sander Fl oor Loa d Refe r to the Machine Data She et on Page 3 for the weight and footprint spec ifications of your machine. Some residential flo ors may require ad di ti on al r ein for ce men t to su pp or t b oth t he machine and operator .
G06 44 1 5" O pen- End Wid e Belt Sander - 1 5 - The c enter of gravity of t he as sembled sander is abov e the midd le of the machine. Alt hough not required, we strongly reco mmend that you mount you r new machine to the floor to prev ent ti pping.
- 1 6 - G0 64 4 1 5" Open -End Wide Belt Sander 4. With an assistant to steady the sanding assembly on the forks, lift and move it into position over the cabinet stand so that the mounting holes line up (see Figures 10 & 11 ). Figure 11. Mounting bolts (right side).
G06 44 1 5" O pen- End Wid e Belt Sander - 1 7 - 8. Connect a source of compressed air to the air regulator inlet valve on the back of the machine. Note: The source of compressed air must provide a steady supply of clean, dry air at 57 PSI or more, not to exceed 120 PSI.
- 1 8 - G06 44 1 5" O pen- End Wide Belt Sander T es t Ru n Once the assembly is complete, test run your machine to make sure it runs properly and is ready for regular operation.
G06 44 1 5" O pen- End Wid e Belt Sander - 1 9 - Figure 16. Removing switch key from conveyor toggle switch. 13. Try to start the conveyor by flipping the toggle switch to the ON position. —If the conveyor does not start, the switch disabling feature is working as designed.
-20- G 06 44 1 5" O pen- End Wide B elt Sander Damag e to your ey es, lungs , and ears could re su lt from using this mach in e wit ho ut prope r prote ctive ge ar . Alwa ys wear s afet y glasses , a respirator , and hearing protection when op erating this machine.
G06 44 1 5" O pen- End Wid e Belt Sander - 21 - Sand i ng Bel t Repl acemen t T o chang e the sanding b elt : 1. D I S C O N N E C T T H E S A N D E R F R O M POWER! 2. Open the sanding belt access door. 3. Loosen the tension lock lever shown in Figure 18 .
-22- G064 4 1 5" Open -End Wide Belt Sander 4. Use the sanding belt tension lever to remove the tension on the sanding belt. a. Slightly lift the tension lever, and move it to the right. b. Use moderate force to push the tension lever down, then secure it under the bot - tom catch, as shown in Figure 19 .
G06 44 1 5" O pen- End Wid e Belt Sander -23- Depth of Cut Recommended maximum depth of cut .......................... Approximately 1 ⁄ 64 " (0.016") The optimum depth of cut will var y based on the t ype of wood, feed rate , and sand paper grit.
-2 4- G 06 44 1 5" O pen-End Wide B elt Sander Figure 23. Amp load meter. Figure 24. Amp load chart. Alwa ys sta r t with a sha llow depth o f cut to remov e any high s pots, then carefully inc rease t he cut depth. K eep the amp load in the SAFE range dur - ing the entire o peration (see Figure 2 4 ).
G06 44 1 5" O pen- End Wid e Belt Sander -25- Sand i ng Bel t Os ci l lati on Rate T o pre vent sanding "strea ks" in the w ork piece, the sanding belt os cillates from side -to- side on the sanding drum during op eration.
-26- G0 64 4 1 5" Open -End Wide Belt Sander SE CTION 5 : A CC E SSO RIE S ACCESSORIES G8 02 7 — 1 HP D ust Collec tor A great lit tle workhorse at an incredible price ! This is a gre at machine for sanders, router tables, shapers, and other work.
G06 44 1 5" O pen- End Wid e Belt Sander - 27 - SE CTION 6 : MA INTEN ANC E For optimum per formance from your machine, follow this maint enance schedule and ref er to any specific instructions given in this sec tion. Daily: • Check/tighten loose mounting bolts.
-28- G0 64 4 1 5" Open -End Wide Belt Sander T o lubricate t he elevation g ears : 1. D I S C O N N E C T T H E S A N D E R F R O M POWER! 2. Use a 4mm hex wrench to loosen the set screw in the elevation handwheel hub, then remove the handwheel to access the eleva - tion gears, as shown in Figure 30 .
G06 44 1 5" O pen- End Wid e Belt Sander -29- Revie w t he troubleshooting and proc edures in this se ction to fix or adjust your machine if a problem dev el - ops. If you need replacement parts or y ou a re unsur e of your repair skills, then feel free t o call our T echni cal Suppor t at (570) 5 46 -9 66 3.
-3 0 - G0 64 4 1 5" Open -End Wide Belt Sander Mo tor & Elec tri cal (c ont inu ed) Symptom Possible Cause Possible Solution M oto r s t al l s or i s overload ed. 1. Sanding depth too aggressive. 2. Workpiece material is not suitable for this machine.
G06 44 1 5" O pen- End Wid e Belt Sander -3 1 - Con v e y or Belt T en si on in g The conv eyo r belt may stretch with extended use, causing it to s lip on the conv eyo r rollers. If this happens, the conve yor belt will need to be reten - sioned.
-32- G06 44 1 5" O pen- End Wide Belt Sander Con v e y or Belt T ra cki ng If the conve yor belt tracks to eit her side, the belt c ould be come damaged and hav e to be replaced. Adjusting the co nv ey or belt tra ck ing is a balancing process that takes patience and some trial -and- error .
G06 44 1 5" O pen- End Wid e Belt Sander -33 - Sand i ng Dru m & Con v e y or P aral leli sm The s anding drum and conve yor must be parallel to one another t o obtain ac curate sanding resu lts. This set ting is made at the factor y and should not ha ve to be made again.
-3 4- G0 64 4 1 5" Op en-End Wide Belt Sander Ai r P ressu re Safety Swi t ch The sand ing motor safety brake and t he sanding belt o scillation system require at least 57 PSI of air pressure connected to the machine to oper - ate correctly .
G06 44 1 5" O pen- End Wid e Belt Sander -35 - 5. Place the sanded workpiece under the sand- ing drum and lower the sanding cabinet until the sanding drum is just touching the workpiece. 6. Remove the workpiece from under the sand- ing drum and position it directly under the depth of cut safety bar.
-3 6 - G06 44 1 5" O pen- End Wid e Belt Sander Repl aci ng Con v e y or Belt Contact Grizzly Customer Service at (800) 523- 4777 to obtain a replacement conveyor belt (Part Number P0644024). To replace the conveyor belt: 1. D I S C O N N E C T T H E S A N D E R F R O M POWER! 2.
G06 44 1 5" O pen- End Wid e Belt Sander -37 - 6. Use a 5mm hex wrench to remove the three M8-1.25 x 18 button head cap screws secur - ing left rear conveyor roller bracket, leaving the rear conveyor roller assembly and brack - et in place (see Figure 42 ).
-3 8- G0 64 4 1 5" O pen-End Wide Bel t Sander Elect ri cal Wi r in g Ov er vie w .
G06 44 1 5" O pen- End Wid e Belt Sander -39 - .
- 40 - G0 64 4 1 5" Op en-End Wide Bel t Sander Elect ri cal Com ponen ts Figure 45. Electrical box wiring (Diagram: Page 38 ). elect c omponents 1 Figure 46.
G06 44 1 5" O pen- End Wid e Belt Sander - 4 1 - Figure 47. Sanding motor wiring. Elect ri cal Com ponen ts .
- 42 - G0 64 4 1 5" Op en-End Wide Bel t Sander Ai r Sy stem Diag ram air system diagram Air P ressure Safety Switch (Pa r t N o.
G06 44 1 5" O pen- End Wid e Belt Sander -43 - .
- 44 - G0 64 4 1 5 " O pen- End Wide B elt Sander P ar ts Li st REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P0644001 CONVEYOR TABLE 50 PW04M FLAT WASHER 10MM 2 P0644002 CONVEYOR ROLLER BRACKET LR 51 PLW06M LOCK WASHER 10MM 3 PS16M PHLP HD SCR M8-1.
G06 44 1 5" O pen- End Wid e Belt Sander -45 - P ar ts Li st REF PART # DESCRIPTION REF PART # DESCRIPTION 93 P0644093 TUBE CONNECTOR 127 P0644127 CYLINDER SUPPORT PLATE 94 P0644094 CONNECTING TU.
- 46 - G0 64 4 1 5 " O pen- End Wide Belt Sander Lab el P lacemen t & Li st Safety labels warn about machine hazards and ways to prevent injury.
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Grizzly Industr ial, Inc. warrants ev er y product it sells for a period of 1 year to the orig inal purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or altera tions or lack of maintenance.
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Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il Grizzly G0644 è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del Grizzly G0644 - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso Grizzly G0644 imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul Grizzly G0644 ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il Grizzly G0644, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del Grizzly G0644.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il Grizzly G0644. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo Grizzly G0644 insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.
