Manuale d’uso / di manutenzione del prodotto G0621 del fabbricante Grizzly
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MO DE L G0 62 1 W O OD / MET A L B AN DS A W O WNER'S MANU AL COPYRIGHT © FEBRUARY , 20 0 7 B Y GRIZ ZL Y INDU STRIAL , INC. W AR NI N G : N O PO RT IO N OF T H IS M AN UAL M A Y BE R EPRO DU CED I N AN Y S HAPE OR FOR M WI T HOU T TH E WR I T TE N APPROV AL O F GR IZ Z L Y IN DU ST RI AL , I N C.
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T able of Cont en ts INTRODUCTION ............................................... 2 Foreword ........................................................ 2 Contact Info ................................................... 2 Machine Data Sheet .............
-2 - G0 621 W ood / M etal Bandsaw INTR O DU CTION F ore w or d We are proud to offer the Model G0621 Wood/ Metal Bandsaw. This machine is part of a grow - ing Grizzly family of fine machinery.
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G0621 Wood / Metal Bandsaw -5 - A. Blade Tension Handle B. Upper Wheel Cover C. Blade Guide Elevation Handwheel D. Blade Tension Scale E. Blade Tracking Knob F. Blade Guide Elevation Lock Knob G. Motor Switch H. Speed Dial I. Power Switch J. Fence K. Upper Blade Guide Assembly Identi fi cat ion G A D J M I S E Q K L N O H R B C F P T U L.
- 6 - G0 621 W ood / M etal Bandsaw Safe t y Instr uct ion s f or Mach in er y .
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-8- G0621 W ood / Metal Bandsaw No list of safet y guidelines can be complete. E ver y shop environment is dif fere nt. Alway s consider safet y first, as it applie s to your individual working c onditions. Use this a nd other machine r y with caution and respec t .
G0621 Wood / Metal Bandsaw -9 - S E C T I O N 2: C I R C U I T R E Q U I R E M E N T S Ex ten sio n Cord s W e do not recommend the use of extension cords. Instea d, a rrange the placement of you r equipment and the installed wiring to eliminate the need for extension cords.
- 1 0 - G0 62 1 Wood / M etal Bandsaw W e ar safe ty glasses dur- ing t he entir e set up p ro - cess ! Th is mach in e pr e s en ts se r io us inj ur y h a z a rd s to untrain ed users .
G0621 Wood / Metal Bandsaw - 1 1- After all par ts hav e been removed from the two box es, you should hav e the following items: Main Comp onents : ( Figure 2 ) Qt y A. Bandsaw Unit ............................................. 1 B. 6" Handwheel .
- 1 2 - G0 621 W ood / Metal B andsaw Hard wa re Recogn i tio n Chart.
G0621 Wood / Metal Bandsaw - 1 3- Fl oor Loa d Refe r to the Machine Data Sheet for the w eight and foot pri nt s pe ci fic at ion s of your ma ch ine. Some residential floors may require additional reinfo rcement to supp or t both the machine and operator .
- 1 4- G0621 W ood / Metal Bandsaw Figure 6. Bandsaw mounted to stand. The bandsaw is heavy and awkward to lift. Use a forklift or other powered lifting aid.
G0621 Wood / Metal Bandsaw - 1 5- Figure 10. Fastening front fence rail. 15. Fasten the rear fence rail to the back of the bandsaw with two M6-1 x 16 cap screws, as shown in Figure 11 . 14. Fasten the front fence rail to the rail brackets with the two rail bracket knobs, as shown in Figure 10 , going into the front rail nuts.
- 1 6 - G06 2 1 Wood / Metal Band saw 18. Use the tilt bracket knob to secure the table tilt bracket to the bandsaw body, as shown in Figure 13 . Tighten the hex nut on the tilt bracket knob against the tilt bracket to secure it in place. Figure 13. Knob securing table tilt bracket.
G0621 Wood / Metal Bandsaw - 1 7 - "Blade T racking" refers to how the blade rides on the wheels. When trac king correctly , t he blade rides in t he center of the r im par t of the wheels. Blade tracking is primarily c ontrolled by adjust- ing the upper whe el tilt.
- 1 8- G0 621 W ood / Metal Bandsaw Blade Centered on Peak of Crow n Blade Centered on Wheel CENTER TRACKING Figure 19. Center tracking profiles. NOTICE Changes in the blade tension may change the blade tracking. 6. Loosen the lock nut on the blade tracking knob threads so the blade tracking knob will rotate for adjustments.
G0621 Wood / Metal Bandsaw - 1 9- A properly tensioned blade is essential for mak- ing accurate cuts and is a prerequisite for making many bandsaw adjustments. The blade tension is adjusted by rotating the blade tension lever. To tension the bandsaw blade: 1.
-20- G 0621 W ood / Metal Bandsaw 7. Tighten the lock bolt. 8. Loosen the thumbscrew on the support bear- ing adjustment shaft. 9. Position the support bearing approximately 0.
G0621 Wood / Metal Bandsaw - 21 - The blade guides provide side-to-side support to help keep the blade straight while cutting. The blade guides adjust in two ways—forward/back - ward and side-to-side. Properly adjusted blade guides are essential to making accurate cuts.
-22- G062 1 Wood / Metal Band saw NOTICE Whenever changing a blade or adjusting tension and tracking, the upper and lower blade guides and guide-blocks must be re- adjusted before cutting operations. NOTICE The blade guides should not touch the blade after the dollar bill is removed.
G0621 Wood / Metal Bandsaw -23- T o ensure cut ting accuracy , the fence must be parallel with t he miter slot. To align the fence parallel with the miter slot: 1. If the fence is mounted on the left-hand side of the blade, remove it and remount it on the right-hand side of the blade.
-2 4- G 0621 W ood / Metal Bandsaw Damag e to your eyes, lungs, a nd ears could re su lt f ro m usi ng t hi s m a chi n e w it h ou t prope r protective gear . Alwa ys wea r safety glasses , a respirator , and hearing protectio n when op erating t his m achine.
G0621 Wood / Metal Bandsaw -25- The bands aw is o ne of the most ve rs atile wood cut ting tools in the sho p. It is capable of per form - ing the following t ypes of c uts: St rai ght Cut s • Miter.
-26- G0 621 W ood / Metal Bandsaw • When cutting metal, pay attention to the char- acteristics of the chips when cutting—they are good indicators of proper blade speed and feed rate. Figure 30 shows the basic chip characteristics and what they mean.
G0621 Wood / Metal Bandsaw - 27 - When cut ting wood, "Ripping" means cut ting with the grain. For ply wood or metal, r ipping simply means cut ting down the lengt h of the workpiece. T o make a rip cut : 1. Adjust the fence to match the width of the cut on your workpiece, then lock the fence in place.
-28- G0 62 1 Wood / Metal Band saw "R es awi n g" ( Fi gu r e 3 4 ) me an s c ut ti ng t he workpiece into t wo or more t hinner workpie ces. One of the most impor tant con siderations for resawing is b lade selection — a wide blade cuts straighter and is les s prone to blade lead (see Page 4 1 for more info on blade lead).
G0621 Wood / Metal Bandsaw -29- One of the benefits of a bandsaw is its ability to cut multiple copies of a par tic ular shape by stack - ing workpiec es together and c utt ing them as one. Before making st acked c uts, ensure that both the table and the blade are properly adjusted to 9 0°; otherwise, any error will be co mpounded.
-3 0 - G0 62 1 Wood / M etal Bandsaw Selecting the right blade for the cut requires a knowledge of various blade characteristics. Bl ade Len gth Measured by the c ircumference , blade lengths are usually unique to the brand of you r bandsaw and the distance b etween wheels.
G0621 Wood / Metal Bandsaw -3 1 - To oth Pit ch Usually measured as TP I (te eth per inch), tooth pitch determines the siz e /number of the teeth. More tee th per inch (fine pitc h) will cut slower , but smoother; while f ewer teeth per in ch (coarse pitch) will cut rougher , but faster .
-32- G0621 W ood / Metal Bandsaw Bl ade S electi on ( M etal C ut ti ng) .
G0621 Wood / Metal Bandsaw -33 - To replace the blade: 1. DISCONNECT BANDSAW FROM POWER! 2. Release the tension lever. 3. Remove the table insert and the table pin. Adjust the upper and lower guide blocks away from the blade. 4. Open the upper and lower wheel covers and slide the blade off both wheels.
-3 4- G0 621 W ood / Metal Bandsaw 4. If the reading on the scale is not the same as the width of the cut workpiece, loosen the screws on the magnifying window ( Figure 40 ) and adjust it to match the width of the cut workpiece. 5. Tighten the screws; the scale is now correctly calibrated.
G0621 Wood / Metal Bandsaw -35 - SE CTION 5 : A C CE SS ORIE S ACCESSORIES Figure 41. G7315 SHOP FOX ® Mobile Base. G7315—Super Heavy-Duty Mobile Base Mobilize your machine with this popular patented mobile base. The unique outrigger-type supports increase stability and lower machine height.
-3 6 - G06 2 1 Wood / Metal Band saw SE CTION 6 : MA INTEN AN CE Alwa ys disc onnect power to t he m a ch in e b ef or e per forming maintenanc e. Failure to do t his may result in serious person - al injury . V acuum excess wood chips and sawdust, and wipe of f the remaining dust with a dr y c loth.
G0621 Wood / Metal Bandsaw -37 - Revie w t he troubleshooting and pro cedures in this sectio n to fix or adjust your machine if a problem dev el - ops. If you need replacement parts or y ou a re unsur e of your repair skills, then feel free t o call our T ec hnical Suppor t at (570) 546 - 96 63.
-3 8- G 0621 W ood / Metal Bandsaw Symptom Possible Cause Possible Solution Mac hine s lows when o per atin g. 1. Feeding workpiece too fast. 2. Blade is dull. 1. Reduce feed rate. 2. Replace blade ( Page 33 ). Tic ki ng sou nd when t he saw is run ning.
G0621 Wood / Metal Bandsaw -39 - Ser vic i ng V - Belts 3. Use a flashlight to inspect the belt. — If a V-belt is cracked, frayed, or glazed, replace it as soon as convenient. 4. Replace the pulley cover, lower wheel, and blade; then close the lower wheel cover.
- 40 - G0 621 W ood / Metal Bandsaw 4. Pivot the motor and slide the idler pulley to loosen the V-belts. 5. Remove old V-belts and install the new V- belts. 6. Slide the idler pulley down to tighten the lower wheel V-belt, hold pressure on the idler pulley, then tighten the mounting nut.
G0621 Wood / Metal Bandsaw - 4 1 - To ensure accuracy when cutting stacked workpieces, the table should be 90˚ to the back of the blade as shown in Figure 47 . If the table is not perpendicular to the back of the blade, the table needs to be shimmed.
- 42- G062 1 Wood / Metal Band saw Wheel alignment, or "Coplanar Tracking," is one of the easiest ways to ensure you get optimal per - formance from your bandsaw.
G0621 Wood / Metal Bandsaw -43 - 4. Remove the blade from the saw, then remove the wheel that needs to be shimmed. 5. Determine how many shim washers you need and place them on the wheel shaft. 6. Replace the wheel, the original washers, and the securing nut.
- 44 - G0 621 W ood / M etal Bandsaw Elect ri cal Com ponen t Wi ri n g Figure 57. Inverter/controller box terminal blocks. Figure 56. Variable speed dial.
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G0621 Wood / Metal Bandsaw - 4 7 - REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P0621001 BODY 44 P0621044 SHAFT 2 PS08 PHLP HD SCR 10-24 X 3/4 45 P6004 BALL BEARING 6004ZZ 3 P0621003 CONTROLLER COV.
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G0621 Wood / Metal Bandsaw -49 - REF PART # DESCRIPTION REF PART # DESCRIPTION 101 PB51 HEX BOLT 1/4-20 X 3/8 139 P0621139 POINTER PLATE 102 PLW02 LOCK WASHER 1/4 140 P0621140 TABLE PIN 103 PW06 FLAT WASHER 1/4 141 P0621141 MITER GAUGE ASSY 104 P0621104 GUIDE BAR COVER 141-1 P0621141-1 MITER GAUGE HANDLE 5/16" 105 P0621105 FLAT HD CAP SCR M5-.
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-52- G0621 W ood / Metal Bandsaw Safe t y L abels P ar ts Break do wn Safety labels warn about machine hazards and ways to prevent injury.
G0621 Wood / Metal Bandsaw -53 - Grizzly Industrial, Inc. warrants ev er y product it sells for a period of 1 year to the original purchaser from the d ate of purchase. This warranty does not apply to defects due directly or ind irectly to misuse, abuse, negligence, ac cidents, repairs or alterations or lack of maintenance .
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Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il Grizzly G0621 è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del Grizzly G0621 - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso Grizzly G0621 imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul Grizzly G0621 ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il Grizzly G0621, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del Grizzly G0621.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il Grizzly G0621. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo Grizzly G0621 insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.
