Manuale d’uso / di manutenzione del prodotto G0604 del fabbricante Grizzly
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MO DE L G0 60 4 6 " X 5 6 " JOIN TE R O WNER'S MANU AL COPYRIGHT © J UNE, 20 0 6 BY GRIZ ZL Y IND USTRIAL , I NC. W AR NI N G : N O POR T IO N OF TH I S MA NUAL MA Y B E REPR OD UCE D IN A NY S HAPE OR FOR M WI TH OU T TH E WR IT TEN A PPROV AL OF GR I Z ZL Y I ND US TR IA L , I NC.
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T able of Con ten ts INTRODUCTION ............................................................................................................................... 3 Foreword ..............................................................................
SECTION 7: SERVICE ................................................................................................................... 31 Troubleshooting Guide ...........................................................................................
G06 04 6" X 56" Jointer -3 - If you have any comments regarding this manual, please write to us at the address below: Grizzly Industrial, Inc. C / O Technical Documentation Manager P.O. Box 2069 Bellingham, WA 98227-2069 We stand behind our machines.
- 4- G 06 04 6" X 56" Jointer Design Type: .................................................................................................... Floor Model Overall Dimensions: Table Size ......................................................
G06 04 6" X 56" Jointer -5 - A A. Outfeed Table B. Fence C. Fence Lock D. Fence Tilt Lock E. Cutterhead Guard F. Fence Tilt Handle G. Control Panel H. Infeed Table I. Infeed Table Adjustment Lever J. Mobile Base Lock K. Depth Scale L. Infeed Table Lock M.
- 6 - G0 60 4 6" X 56" J ointer 4. ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY. Machinery noise can cause permanent hearing damage. 5. WEAR PROPER APPAREL. D O NO T wear loose clothing, gloves, neckties, rings, or jewelry which may get caught in moving parts.
G06 04 6" X 56" Jointer - 7 - 7. ONLY ALLOW TRAINED AND PROP- ERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. Make sure operation instructions are safe and clearly understood. 8. KEEP CHILDREN AND VISITORS AWAY. Keep all children and visitors a safe dis- tance from the work area.
-8- G06 04 6" X 56" Jointer A ddit ion al Safe t y for Joi nt ers No list of safet y guidelines can be complete. E ver y shop environment is dif fere nt. Alwa ys consider safet y first, as it applies to y our individual working c onditions. Use this a nd other machiner y wit h caution and r esp ect .
G06 04 6" X 56" Jointer -9 - Figure 1 . NEMA 5-15 plug and rec eptacle. Serious perso nal injur y could occur if you connect the m achine to the power source before y ou have completed the set up pro - cess . DO N OT connect the machine to th e power source until instructe d to do so.
- 1 0 - G06 04 6" X 56" Jointer W e ar safet y glasses dur- ing t he entire set up pro - cess ! Th is mac hi ne p re s e nt s se r io us inj ur y h a z a rd s to untrain ed users .
G06 04 6" X 56" Jointer - 1 1 - After all t he parts hav e been remov ed from the two boxes , you should hav e the following items: Jointer Box: ( Figure 2 ) Qt y A. Jointer Assembly ........................................ 1 B. Carriage ...
- 1 2- G06 04 6" X 56" Jointer Hard wa re Recogn itio n Cha r t.
G06 04 6" X 56" Jointer - 1 3 - Figure 4. Model G0604 overhead view dimensions. Ma chi ne Pla cem ent Consider the jointer d imensions and s iz e of mate- rial to be processed through each machine , and space for auxiliar y stand s, work tables or other machiner y when est ablishing a lo cation for your jointer .
- 1 4- G 06 04 6" X 5 6" Jointer Compone nts and H ardware N ee de d : Qt y Jointer Assembly ............................................... 1 Stand Assembly w/Motor ................................... 1 Cap Screws M8-1.25 x 25 .............
G06 04 6" X 56" Jointer - 1 5 - Figure 9. Installing belt guard. Belt Guard Figure 10. Cutterhead knife at top dead center. Chec ki ng Ou t feed T.
- 1 6 - G 06 04 6" X 56" Jointer When correctly set, the knife will barely touch the straightedge, as shown in Figure 11 . —If your outfeed table is correctly set, no adjustments are necessary. —If the knife lifts the straightedge off the table or it is below the straightedge, then the outfeed table must be reset.
G06 04 6" X 56" Jointer - 1 7 - F ence Figure 15. Attaching fence to carriage. 3. Attach the fence to the carriage, as shown in Figure 15 . Compone nts and H ardware N ee de d : Qt y Carriage .................................................
- 1 8 - G0 60 4 6" X 56" Jointer Cu t ter head Gua rd Figure 17. Installing the cutterhead guard. 3. Pull the cutterhead guard backward to ten- sion the spring, then—while holding tension on the guard—move the fence into regular operating position and release the guard against the fence.
G06 04 6" X 56" Jointer - 1 9 - Compone nts and H ardware N ee de d : Qt y Dust Port ........................................................... 1 Phillips Screws M5-.8 x 16 ................................ 4 Flat Washers 5mm ...............
-20- G 06 04 6" X 56" Jointer Starting the machine: 1. Read the entire instruction manual first! 2. Make sure the cutterhead guard is installed and correctly adjusted ( Page 18 ). 3. Make sure all tools and foreign objects have been removed from the machine.
G06 04 6" X 56" Jointer - 21 - Damag e to your ey es , lungs, and ea rs could re su lt fr om us in g t hi s m ac hi ne wi th ou t prope r protec tive g ear . Always wear sa fety glasses , a respirator , and hearing protection when op erating this ma chine.
-22- G0604 6" X 56" Jointer Here are some rules to follow when choos- ing and jointing stock : • Jointing and surface planing WITH the grain produces a better finish and is safer for the operator.
G06 04 6" X 56" Jointer -23- • Remove foreign objects from the stock. Make sure that any stock you process with the jointer is clean and free of any dirt, nails, staples, tiny rocks or any other foreign objects that may damage the jointer blades.
-2 4- G 06 04 6" X 5 6" Jointer The purpose of surface planing on the jointer is to make one flat face on a piece of stock (see Figures 28 & 29 ) to prepare it for surface planing on a thickness planer. To surface plane on the jointer: 1.
G06 04 6" X 56" Jointer -25- The purpose of edge jointing is to produce a fin- ished, flat-edged surface (see Figures 30 & 31 ) that is suitable for joinery or finishing. It is also a necessary step when squaring rough or warped stock. Figure 31.
-26- G0 60 4 6" X 56 " Jointer The purpose of bevel cutting is to cut a specific angle into the edge of a workpiece (see Figures 32 & 33 ). The Model G0604 has preset fence stops at 45˚ inward, 90˚, and 45˚ outward (135˚). If your situ - ation requires a different angle, the fence can be locked anywhere between these angles.
G06 04 6" X 56" Jointer - 27 - Figure 37. G3631 Jointer/Planer Knife Hone. G3640—Power Twist ® V-Belt - 1 ⁄ 2 " x 48" Smooth running with less vibration and noise than solid belts. The P owe r T wist ® V -belt can be customiz ed in minutes to any size — just add or remov e sectio ns to fit your need s.
-28- G0 604 6" X 56" Jointer H9221—6" HSS Replacement Jointer Knives (Set of 4) H9219—Dispoz-A-Blade ® System (Includes 4 Holders & Knife Inserts) H9220—Dispoz-A-Blade ® Kni.
G06 04 6" X 56" Jointer -29- Figure 42. Our most popular safety glasses. G7984—Face Shield H1298—Dust Sealed Safety Glasses H1300—UV Blocking, Clear Safety Glasses H2347—Uvex ® Spitfire Safety Glasses H0736—Shop Fox ® Safety Glasses Safety Glasses are essential to every shop.
-3 0 - G0 60 4 6" X 56" Jo inter Alwa ys disconnec t power to th e ma ch in e b efo r e per forming maintenance . Failure to do t his may result in serious person - al injury . Cleaning the Mod el G 06 04 is relativ ely easy . V acuum excess wood chi ps and sawdust, and wipe off the remaining dust with a dr y cloth.
G06 04 6" X 56" Jointer -3 1 - Revie w the troubleshooting and procedures in this section to fix y our machine if a problem de velops. If y ou need replacement par ts or you are unsure of your repair skills, then feel free to c all our T echnic al Suppor t at ( 57 0) 5 46 -9 66 3.
-32- G06 04 6" X 56" Jointer Symptom Possible Cause Possible Solution T a b l e s a r e h a r d t o adju st. 1. Table lock is engaged or partially engaged. 2. Table stops blocking movement. 1. Completely loosen the table lock. 2. Loosen/reset table positive stops.
G06 04 6" X 56" Jointer -33 - Figure 46. Checking knife height with a straightedge. Ins pectin g Kni v es The he.
-3 4- G0 60 4 6" X 56 " Jointer T o ols Ne ed ed Qt y Straightedge ...................................................... 1 Knife Setting Jig (Optional) ............................... 1 Hex Wrench 4mm .......................................
G06 04 6" X 56" Jointer -35 - 6. Remove and clean the gibs and clean inside the cutterhead slot to remove all pitch or saw - dust. Coat the knives and gibs with a metal protectant ( Page 28 ), then fit the gibs back in the cutterhead with the new knives.
-3 6 - G06 04 6 " X 56" Jointer Chec ki ng / A dj us ti ng T able Pa ral lel is m If the tables are not p arallel with the cut terhead or each other , then poor cutting results and kickback can oc cur . T o ols Ne ed ed Qt y Straightedge ...
G06 04 6" X 56" Jointer -37 - Ad jus tin g Tabl e Para ll eli sm For safe and proper cut ting res ults, the tables must be p arallel to the cut terhead. Adjusting them to be parallel is a task of precision and patience, and ma y take up to one hour t o complete.
-3 8- G 06 04 6" X 5 6" Jointer 3. Place the straightedge in one of the positions shown in Figure 53 , and adjust the table by turning the eccentric bearings (a small ham - mer and punch or pin-type spanner wrench may be necessary), so that the straightedge touches the cutterhead while lying flat across the outfeed table.
G06 04 6" X 56" Jointer -39 - The i nfeed t ab le o n t he M od el G 0 6 04 ha s positive stop bolts tha t, when properly set up, allow the operator to quickly adjust t he infeed table between finish / final cuts and shaping /heavy cuts.
- 40 - G0 60 4 6" X 56 " Jointer The fence stops simplify the task of adjusting the fence to 45˚ inward, 90˚, and 45˚ outward (135˚). T o ols Ne ed ed Qt y 45° Square ........................................................ 1 90° Square .
G06 04 6" X 56" Jointer - 4 1 - To set the 90˚ fence stop: 1. Loosen the set screw in the plunger lock collar, shown in Figure 63 , and loosen the fence tilt lock. 2. Using a 90° square, adjust the fence to the 90° position, as shown in Figure 63 .
- 42- G0604 6 " X 56" Jointer .
G06 04 6" X 56" Jointer -43 - Jo in ter Pa r ts Brea k do wn .
- 44 - G0 60 4 6" X 56" J ointer Jo in ter Pa r ts L is t REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P0604001 HANDLE 43 PS68M PHLP HD SCR M6-1 X 10 2 P0604002 STUD 44 PW03M FLAT WASHER .
G06 04 6" X 56" Jointer -45 - Jo in ter Pa r ts L is t REF PART # DESCRIPTION REF PART # DESCRIPTION 85 P0604085 BUMPER 113 P0604113 LEVER 86 PW03M FLAT WASHER 6MM 114 P0604114 HANDLE 87 PSB07M CAP SCREW M6-1 X 30 115 PSB12M CAP SCREW M8-1.
- 46 - G0 60 4 6" X 56" Jointer .
G06 04 6" X 56" Jointer - 4 7 - Stand / Mo t or P ar ts Li st REF PART # DESCRIPTION REF PART # DESCRIPTION 200 PS40M PHLP HD SCR M5-.8 X 16 228-1 P0604228-1 FAN COVER 201 PW02M FLAT WASHER .
- 48 - G0 604 6" X 56" Jointer W arn i ng Label Pa r ts L is t REF PAR.
G06 04 6" X 56" Jointer -49 - Grizzly Industr ial, Inc. warrants ev er y produc t it sells for a perio d of 1 year to t he original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accid ents, repairs or altera tions or lack of maintenance.
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Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il Grizzly G0604 è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del Grizzly G0604 - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso Grizzly G0604 imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul Grizzly G0604 ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il Grizzly G0604, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del Grizzly G0604.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il Grizzly G0604. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo Grizzly G0604 insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.
