Manuale d’uso / di manutenzione del prodotto G0527 del fabbricante Grizzly
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COPYRIGHT © JUNE 2003 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
WARNING Some dust created by power sanding, sawing, grind- ing, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints.
Table Of Contents SECTION 1: SAFETY ........................................................................................................................2 Safety Instructions For Power Tools .........................................................
-2- G0527 18" Wide Belt Sander Safety Instructions For Power Tools SECTION 1: SAFETY 5. KEEP CHILDREN AND VISITORS AWAY . All children and visitors should be kept at a safe distance from work area. 6. MAKE WORKSHOP CHILD PROOF with padlocks, master switches, or by removing starter keys.
G0527 18" Wide Belt Sander -3- 9. USE PROPER EXTENSION CORD . Make sure your extension cord is in good condi- tion. Conductor size should be in accor- dance with the chart below. The amperage rating should be listed on the motor or tool nameplate.
-4- G0527 18" Wide Belt Sander Additional Safety For Wide Belt Sanders 1. INFEED/OUTFEED AREA: DO NOT stand in-line with the infeed or outfeed areas when feeding the workpiece. 2. WORKPIECE FEEDING: DO NOT jam the workpiece into the machine and never feed more than one workpiece at a time.
G0527 18" Wide Belt Sander -5- We are proud to offer the Model G0527 18" Wide Belt Sander. This machine is part of a growing Grizzly family of fine woodworking machinery.
-6- G0527 18" Wide Belt Sander The Model G0527 has three motors that are wired to operate on a 220V single-phase power source. They will draw the following loads: Sanding Drum Motor ............................30 Amps Conveyor Feed Motor ........
G0527 18" Wide Belt Sander -7- Electrocution or a fire can result if the machine is not grounded correct- ly. Make sure all electri- cal circuits are ground- ed.
-8- G0527 18" Wide Belt Sander External Features B A D C E G F Figure 2. Front view. A. Control Panel B. Table Height Handwheel C. Air Regulator/Water Collector D.
G0527 18" Wide Belt Sander -9- 12 3 4 5 6 7 8 9 0 H. TABLE UP Key I. SANDING BELT START Button J. FEED BELT START Button K. Power Light L. EMERGENCY STOP Button M. FEED BELT STOP Button N. SANDING BELT STOP Button O. TABLE DOWN Key P. FEED BELT STOP Key Q.
-10- G0527 18" Wide Belt Sander A. Belt Tension Switch B. Lock Handle Bolt Figure 4. Inside the left access door. A B Access Doors.
G0527 18" Wide Belt Sander -11- C. Upper Roller D. Air Flow Adjustment Knob (Solenoid Expansion) E. Air Flow Adjustment Knob (Solenoid Contraction) F. Oscillation Solenoid G. Pressure Roller Adjustments H. Oscillation Electronic Eye Figure 5. Inside the right access door.
-12- G0527 18" Wide Belt Sander G0527 Inventory The following parts shown in Figure 6 should be enclosed: • Sanding Unit (Not Pictured) • 4" Dust Hood • #100 Grit Sanding Belt • #150.
G0527 18" Wide Belt Sander -13- 5mm 10mm 15mm 20mm 25mm 30mm 35mm 40mm 45mm 50mm 55mm 60mm 65mm 70mm 75mm Washer Lock Washer Hex Nut Wing Nut Phillips Head Sheet Metal Screw Setscrew Phillips Hea.
-14- G0527 18" Wide Belt Sander Site Considerations Clean Up The unpainted surfaces are coated with a waxy oil to protect them from corrosion during ship- ment. Remove this protective coating with a sol- vent cleaner or citrus-based degreaser such as Grizzly’s G7895 Degreaser.
G0527 18" Wide Belt Sander -15- Floor Mounting To mount the sander to the floor: The sander needs to be mounted in a level loca- tion where it can be easily serviced from all sides. Also, consider the largest workpiece you might need to sand before deciding on a final position.
-16- G0527 18" Wide Belt Sander To hook up the air line: 1. Connect the hose from your air compressor to the air inlet ( Figure 7 ) on the regulator. 2. Make sure the red handle on the regulator is in the open position (parallel with the air inlet).
G0527 18" Wide Belt Sander -17- To install the sanding belt: 1. Disconnect the sander from the power source! 2. De-activate the belt tension by using the belt tension switch ( Figure 9 ). Sanding Belt Figure 9. Roller tension switch . Figure 10. Components used when changing a sanding belt.
-18- G0527 18" Wide Belt Sander Pressure Rollers It is absolutely essential to keep the pres- sure rollers set below the level of the sand- ing roller. If the pressure rollers are even, or higher than the sanding roller, the wood could be propelled from the sander at a high rate of speed.
G0527 18" Wide Belt Sander -19- Recommended Adjustments For your convenience, the adjustments listed below have been performed at the factory and require no further adjustment.
-20- G0527 18" Wide Belt Sander Your safety is important! Please follow the warnings below during this entire section: Choosing Sandpaper The grit you choose will depend on the type of work, the species of wood and the stage of fin- ishing.
G0527 18" Wide Belt Sander -21- Adjusting Feed Rate Table Movement The feed belt motor and gear assembly ( Figure 13 ) controls the speed of the feed belt. The Model G0527 features feed belt speeds of 16.4, 23, and 32.8 FPM. Figure 13. Table drive chain and sprockets.
-22- G0527 18" Wide Belt Sander The amperage meter is located above the control panel as shown in Figure 14. Use the meter to monitor the amperage load on the machine while performing sanding operations. Figure 14. Amperage meter. Normal Operating Load G0527, single-phase, 220V.
G0527 18" Wide Belt Sander -23- OFF ON Disconnect power to the machine when perform- ing maintenance, assem- bly or adjustments. Failure to do this may result in serious person- al injury. Wear safety glasses dur- ing the entire mainte- nance process.
-24- G0527 18" Wide Belt Sander Servicing Brakes Eventually the brake pads will wear out. Checking and replacing these is a simple project that can be done in the shop, with the exception of having the rotor resurfaced. To check the brake pads: 1.
G0527 18" Wide Belt Sander -25- The air filter on the Model G0527 is located on the main regulator ( Figure 16 ). Empty the filter trap as it becomes filled with moisture and dirt. The internal white filter should be replaced year- ly. Figure 16.
-26- G0527 18" Wide Belt Sander Maintenance Performed Approximate Hours Of Use Maintenance Log Date.
G0527 18" Wide Belt Sander -27- Calibration NOTICE The digital thickness gauge has been cali- brated at the factory and should require no further adjustment, however, we recom- mend verifying its accuracy. The first board fed through the sander will be used to test the accuracy of the digital thickness gauge.
-28- G0527 18" Wide Belt Sander Figure 17. Feed belt tension adjustment controls. Safety Guard Feed Belt Adjustment Bolt Feed Belt Tension Bolt DO NOT sand boards with the guard removed. Failure to follow this warning could result in serious personal injury.
G0527 18" Wide Belt Sander -29- Belt Oscillation NOTICE The oscillation adjustments have been per- formed at the factory and should require no further attention.
-30- G0527 18" Wide Belt Sander NOTICE The table has been adjusted at the factory and should require no further attention. However, we recommend verifying that it is parallel with the sanding roller. NOTICE When adjusting the left front elevation screw, make the same adjustment to the left rear elevation screw.
G0527 18" Wide Belt Sander -31- Pressure Rollers Figure 21. Roller tension switch. Figure 22. Pressure roller parts. 5. Disconnect the sander from the power source! 6. Loosen the roller lock nuts ( Figure 22 ) on the infeed pressure roller . Turn the adjustment bolts ( Figure 22 ) to lower the pressure roller until it just touches the board.
-32- G0527 18" Wide Belt Sander There are two V-belts on the Model G0527—one on the table lifting motor ( Figure 23 ) and one on the sanding drum motor ( Figure 24 ). NOTICE The V-belts have been properly adjusted at the factory and should require no further attention.
G0527 18" Wide Belt Sander -33- A B C D E F G H E. Air Cylinder for Sanding Belt Oscillation F. Air Flow Adjustment Knobs G. Air Cylinder for Sanding Belt Tension H.
-34- G0527 18" Wide Belt Sander Service Performed Approximate Hours Of Use Service Log Date.
G0527 18" Wide Belt Sander -35- This section contains the following subsections for the Model G0527: aftermarket accessories, data sheets, wiring diagrams, parts diagrams and list, troubleshooting, and warranty/return informa- tion.
-36- G0527 18" Wide Belt Sander Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 MACHINE DA T A SHEET Design Type ......................................................................................
G0527 18" Wide Belt Sander -37- 2 7A, 7B 6 8 9 10, 11, 12 13 3 Parts Diagrams & Lists 2 P05270002 LIMIT SWITCH TUBE 3 P05270003 TOOL BOX 6 P05270006 DOOR HANDLE 7 P05270007A SANDING BELT (#10.
-38- G0527 18" Wide Belt Sander 1128 1129 1126 1127 1101 1125 1124 1132 1133 1122 1123 1311 1310 1307 1121 1130 1131 1104 1105 1109 1114 1115 1116 1118 1113 1110 1112 1111 1119 1104 1108 1122 110.
G0527 18" Wide Belt Sander -39- 1101 P05271101 MACHINE FRAME 1102 P05271102 MOTOR BASE 1103 P05271103 MOTOR BASE HINGE 1104 PN06 HEX NUT 1 ⁄ 2 -12 1105 P05271105 ADJUSTMENT ROD 1106 PLW07 LOCK .
-40- G0527 18" Wide Belt Sander 2101 2103 2104 2102 2202 2203 2109 2110 2201 2206 2204 2108 2410 2409 2407 2406 2401 2406 2405 2404 2402 2328 2327 2325 2331 2327 2326 2316 2315 2321 2340 2306 230.
G0527 18" Wide Belt Sander -41- 2101 P052762101 ELEVATION SCREW 2102 PB03 HEX BOLT 5 ⁄ 16 -18 x 1" 2103 PW07 FLAT WASHER 5 ⁄ 16 " 2104 PLW01 LOCK WASHER 5 ⁄ 16 " 2105 PLW04 L.
-42- G0527 18" Wide Belt Sander 3102 3101 3140 3205 3207 3208 3117 3116 3115 3114 3113 3112 3107 3119 3103 3110 3111 3110 3114 3130 3128 3108 3125 3104 3105 3106 3120 3118 3124 3123 3132 3135 313.
G0527 18" Wide Belt Sander -43- 3101 P05273101 CONVEYOR TABLE 3102 P05273102 CONVEYOR BELT 3103 P05273103 GEARBOX FIX PLATE 3104 PW10M FLAT WASHER 14MM 3105 PLW08M LOCK WASHER 14MM 3106 PB100M HE.
-44- G0527 18" Wide Belt Sander 4107 4302 4103 4301 4304 4204 4203 4204 4109 4108 4303 4205 4202 4201 4203 4103 P05274103 SPRING 4107 PN08 HEX NUT 3 ⁄ 8 "-16 4108 PB07 HEX BOLT 5 ⁄ 16 -1.
G0527 18" Wide Belt Sander -45- 5406 5108 5405 5107 5403 5115 5104 5203 5111 5110 5401 5205 5206 5114 5112 5410 5409 5407 5408 5402 5411 5104 P05275104 BALL BEARING UCC206 5107 PK11 KEY 5 ⁄ 16 .
-46- G0527 18" Wide Belt Sander 6205 6204 6207 6206 6213 6106 6211 6209 6110 6122 6210 6212 6106 6213 6108 6109 6109 6108 6205 6204 6207 6206 6203 6124 6105 6202 6201 6113 6111 6110 6112 6105 612.
G0527 18" Wide Belt Sander -47- 6101 P05276101 SQUARE FRAME 6104 P05276104 SQUARE FRAME SEAL (LEFT) 6105 PB193 HEX BOLT 1 ⁄ 4 -20 x 1 ⁄ 2 " 6106 PLW04 LOCK WASHER 3 ⁄ 8 " 6107 PB1.
-48- G0527 18" Wide Belt Sander 7101 P05277101 UPPER FRAME COVER 7102 P05277102 DUST HOOD 4" 7103 PS24M PHLP HD SCR M6-1 x 10 7104 P05277104 LEFT DOOR, UPPER FRAME 7105 P05277105 RIGHT DOOR,.
G0527 18" Wide Belt Sander -49- 8126 8107 8133 8108 8131 8129-2 8129-1 8128-1 8128-2 8130 8132 8111 8112 8114 8115 8115-1 8135 8136 8113 8118 8109 8117 8116 8106 8105 8104 8101 8103 8102 8119 812.
-50- G0527 18" Wide Belt Sander 8101 P05278101 ELECTRICAL CONTROL BOX 8102 P05278102 HINGE 8103 P05278103 CONTROL BOX OF DOOR 8104 P05278104 BASE PLATE 8105 PN05 HEX NUT 1 ⁄ 4 -20 8106 PLW02 LOCK WASHER 1 ⁄ 4 " 8107 P05278107 CONTROL PANEL 8108 PS07M PHLP HD SCR M4-.
G0527 18" Wide Belt Sander -51- 9127 9105 9102 9101 9103 9108 9110 9112 9111 9111 9122 9123 9124 9120 9117 9117 9132 9131 9125 9133 9133 9129 9104 9128 9114 9113 9126 9125 9109 9109 9106 9107 IN.
-52- G0527 18" Wide Belt Sander 9101 P05279101 FILTER CUP 1 ⁄ 4 " 9102 P05279102 PRESSURE REGULATOR 1 ⁄ 4 " 9103 P05279103 BRONZE CONN.
G0527 18" Wide Belt Sander -53- Machine Troubleshooting SYMPTOM Sanding belt does not ten- sion correctly; rollers slip under belt. Sanding belt runs off to one side, stopping the sander. Sanding belt will not start. Motor will not start. Motor will not start; fuses or circuit breakers blow.
-54- G0527 18" Wide Belt Sander Sanding Troubleshooting SYMPTOM Lines across width of work- piece. Glossy spots or streaks on workpiece. Sanding belt clogs quickly. Poor, non-aggressive sand- ing results. Machine is loud, overheats or bogs down in the cut.
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G0527 18" Wide Belt Sander -57- Notes.
-58- G0527 18" Wide Belt Sander Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
CUT ALONG DOTTED LINE 9. How many of your woodworking machines are Grizzly? _____________ 10. Which benchtop tools do you own? Check all that apply. ___1" x 42" Belt Sander ___6" - 8&qu.
FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 Place Stamp Here TAPE ALONG EDGES--PLEASE DO NOT STAPLE Name_____________________________.
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Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il Grizzly G0527 è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del Grizzly G0527 - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso Grizzly G0527 imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul Grizzly G0527 ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il Grizzly G0527, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del Grizzly G0527.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il Grizzly G0527. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo Grizzly G0527 insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.
